CN107042250A - A kind of T-steel material processing unit (plant) and T-steel material antidote - Google Patents
A kind of T-steel material processing unit (plant) and T-steel material antidote Download PDFInfo
- Publication number
- CN107042250A CN107042250A CN201710291327.2A CN201710291327A CN107042250A CN 107042250 A CN107042250 A CN 107042250A CN 201710291327 A CN201710291327 A CN 201710291327A CN 107042250 A CN107042250 A CN 107042250A
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- Prior art keywords
- steel material
- flame
- heating gun
- flame heating
- correcting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/16—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts of specific articles made from metal rods, tubes, or profiles, e.g. crankshafts, by specially adapted methods or means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/003—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to controlling of welding distortion
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to welding technology field, more particularly to a kind of T-steel material processing unit (plant) and T-steel material antidote.T-steel material antidote in the present invention, carries out flame straightening to T-steel material in the streamline weld job of T-steel material, comprises the following steps:According to the height of T-steel material, the height of flame heating gun is adjusted;T-steel material is welded;When the weld seam of T-steel material is initially rectified to apparatus for correcting, opening needs the flame heating gun of work;When the weld seam of T-steel material, which is terminated, to be rectified to apparatus for correcting, the flame heating gun having already turned on is closed.The improvement time can effectively be shortened, improve the production efficiency of T-steel material, it is to avoid stagnation behavior occurs in streamline, improve the utilization rate of processing factory building.
Description
Technical field
The present invention relates to welding technology field, more particularly to a kind of T-steel material processing unit (plant) and T-steel material antidote.
Background technology
At present, T-shaped structure of steel product is widely used in the fields such as the construction of hydropower stations, factory building, but T-steel
Material is during manufacturing, and due to commissure, local heating is excessive, can cause T-steel material problem on deformation in welding process
Produce, if welding deformation is not corrected, not only influence integrally-built installation, can also reduce the security reliability of engineering.
Existing T-steel material welding deformation correction work is after the completion of process line operation, to take plate fairing by hot working, i.e.,
Thermal deformation field is carried out to T-steel material, but such correction mode has the following disadvantages:First, completed in processing line
Increase correction process afterwards, it is also desirable to additionally increase T-steel material transmission process, extends the production time of T-steel material,
So as to reduce the production efficiency of T-steel material;Secondly, T-steel material occurs after buckling deformation on the streamline of production and processing,
It is unfavorable for it and is processed further production, when serious, it will cause the stagnation of whole streamline, T-steel material on streamline
Processing can not be normally carried out;Again, processing line is corrected, it is necessary to increase extra correction workspace after completing
Domain, is unfavorable for processing the space availability ratio of factory building.
The content of the invention
The purpose of the present invention is to propose to a kind of T-steel material processing unit (plant), asked for the low production efficiency that solves T-steel material
Topic.
Another object of the present invention is to propose a kind of T-steel material antidote, for solving the production efficiency of T-steel material
Low the problem of.
For up to this purpose, the present invention uses following technical scheme:
A kind of T-steel material processing unit (plant), including:
Transmitting device, for transmission of the T-steel material on streamline;
Welder, the welder is symmetricly set in the both sides of the transmitting device;
Apparatus for correcting, the apparatus for correcting is symmetricly set in the both sides of the transmitting device, and the welding per side is filled
The flow direction with apparatus for correcting along the streamline is put to arrange successively;The apparatus for correcting includes lowering or hoisting gear, the lifting
Flame heating gun is provided with device.
As a kind of preferred scheme of T-steel material processing unit (plant), between the welder and apparatus for correcting per side
Away from for 3400mm~3700mm.
A kind of T-steel material antidote, flame straightening is carried out in the streamline weld job of T-steel material to T-steel material,
Comprise the following steps:
According to the height of T-steel material, the height of flame heating gun is adjusted;
T-steel material is welded;
When the weld seam of T-steel material is initially rectified to apparatus for correcting, opening needs the flame heating gun of work;
When the weld seam of T-steel material, which is terminated, to be rectified to apparatus for correcting, the flame heating gun having already turned on is closed.
As a kind of preferred scheme of T-steel material antidote, after regulation flame heating gun height, in addition to:
According to the welding manner of T-steel material, it is determined that needing position and the quantity of the flame heating gun of work.
As a kind of preferred scheme of T-steel material antidote, according to the welding manner of T-steel material, it is determined that needing work
Flame heating gun position and quantity, including:
When welding is using the welding of two-sided monofilament, selection is located at each flame heating gun in transmitting device both sides, two fire
Flame heating gun is symmetrical arranged relative to transmitting device;
When welding is using two-sided double wire welding, selection is located at each two flame heating guns in transmitting device both sides, side
Two flame guns and two flame guns of opposite side are symmetrical arranged relative to transmitting device.
It is used as a kind of preferred scheme of T-steel material antidote, according to the height of T-steel material, regulation flame heating gun
Highly, including:
The center line of flame heating gun is adjusted to the top of the web of T-steel material.
As a kind of preferred scheme of T-steel material antidote, the center line of flame heating gun is adjusted to T structural sections
Web top below, be specially:The distance at the top of web of the center line of flame heating gun away from T-shaped sheet material be 10mm~
20mm。
As a kind of preferred scheme of T-steel material antidote, after opening needs the flame heating gun of work, also wrap
Include:
Monitor the flame temperature T on flame heating gun in real time by temperature measuring set, control flame temperature T 650 DEG C~
800℃。
As a kind of preferred scheme of T-steel material antidote, the temperature measuring set is infrared temperature measuring instrument.
As a kind of preferred scheme of T-steel material antidote, it is neutral oxy-acetylene flame to state flame.
Beneficial effects of the present invention are:
T-steel material antidote in the present invention, according to the height of T-steel material, adjusts the height of flame heating gun, then right
T-steel material is welded, and when the weld seam of T-steel material is initially rectified to apparatus for correcting, opening needs the flame heating gun of work,
When the weld seam of T-steel material, which is terminated, to be rectified to apparatus for correcting, the flame heating gun having already turned on is closed.So as to realize in weldering
After termination process, and T-steel material is when being also on whole flow production line, and corresponding correction process is carried out to T-steel material, from
And realize after the welding process, the deformation of T-steel material also without before shaping completely, just to T-steel material progress correction process,
The improvement time can effectively be shortened, improve the production efficiency of T-steel material;In addition, T-steel material during production line balance just
Correction process has been carried out, so as to ensure normal operation of the T-steel material in subsequent handling, it is to avoid whole streamline stops
The generation of stagnant phenomenon, also, do not need extra correction working region to carry out correction process, improve the space utilization of processing factory building
Rate.T-steel material processing unit (plant) in the present invention, enables to T structural sections to carry out correction process immediately after being welded,
Effectively shorten the improvement time, improve the production efficiency of T-steel material;Avoid the generation of whole pipeline stall phenomenon;Improve and add
The space availability ratio in factory room.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, institute in being described below to the embodiment of the present invention
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to present invention implementation
The content and these accompanying drawings of example obtain other accompanying drawings.
Fig. 1 is the T-steel material processing unit (plant) top view that the present invention is provided.
Marked in figure as follows:
11- transmitting devices;12- welders;13- apparatus for correcting;
131- flame heating guns;132- flame heating guns;133- flame heating guns;134- flame heating guns.
Embodiment
In order that those skilled in the art more fully understand technical scheme, below in conjunction with the accompanying drawings and by specific
Embodiment further illustrates technical scheme.
The embodiments of the invention provide a kind of T-steel material antidote, to T in the streamline weld job of T-steel material
Structural section carries out flame straightening, including:
According to the height of T-steel material, the height of flame heating gun is adjusted;
Because the rectangular area that the processing of T-steel material is the formation at the top from the bottom of web and wing plate carries out heating pair
Face is welded, because the web height of the T-steel material of different model is different, according to the height of T-steel material, regulation flame heating gun
Height is heated to the top of web, enables to be heated evenly at the top and bottom of web, so as to effectively reduce abdomen
Plate deforms, so as to play a part of correcting T-steel material, can effectively shorten the improvement time, improves the production effect of T-steel material
Rate, it is to avoid stagnation behavior occurs in streamline, improves the space availability ratio of processing factory building.
Specifically, the center line of flame heating gun is adjusted to the top of the web of T-steel material, due to flame heating
The flame that rifle sprays is in dispersion shape, and the center line of flame heating gun is adjusted to the top of the web of T-steel material, can be made
The most outer for obtaining the flame for the dispersion shape that flame heating gun sprays is under the top of web, flame can be made full use of to heat
The flame that rifle is ejected, improves the utilization rate of flame, saves the energy.
T-steel material is welded, be ensure that after welding sequence with regard to correction process can be carried out, caused by now welding
The deformation of T-steel material is also fixed without cooling completely, it is possible to effectively shorten the improvement time, saves the space profit of processing factory building
With rate.When the weld seam of T-steel material is initially rectified to apparatus for correcting, opening needs the flame heating gun of work;Due to web and
Wing plate is not just to be welded most starting contact position, so in one section of beginning not weld seam, now can not
Open flame heating gun, otherwise will because web top it is heated and bottom is not heated, and cause the deformation of T-steel material.
When the weld seam of T-steel material is initially rectified to apparatus for correcting, it is possible to which opening needs the flame heating gun of work, such web
It can be heated up and down, so as to realize the correction for T-steel material.Correction is filled when the weld seam of T-steel material terminates to rectify
When putting, the flame heating gun having already turned on is closed, because the tail position that web is contacted with wing plate does not have weld seam yet, so needing
Stop flame heating gun work in weld seam clearing end, realize the correction to T-steel material.
The embodiments of the invention provide a kind of more specifically T-steel material antidote, make in the flowing water wire bonding of T-steel material
Flame straightening is carried out to T-steel material in industry, including:
By the distance at the top of web of the center line of flame heating gun away from T-shaped sheet material be 10mm~20mm, select this away from
The top edge of web is placed exactly in from for ensureing that flame heating gun sprays the edge of scattering dress flame, this and flame heating gun
It is comprehensive away from close to its side distance it is also related, the flame that can be ejected with maximized utilization flame heating gun, save energy
Source.
T-steel material is welded, although the welding manner of T-steel material is two-sided welding, but can select different numbers
Amount bonding wire is welded, in order that web is heated evenly up and down in welding and correction process, reaches the work of correction T-steel material
With, it is necessary to according to the different welding manner of T-steel material, it is determined that needing the flame heating gun of work, include the position of flame heating gun
Put and quantity.When welding is using the welding of two-sided monofilament, selection is located at each flame heating gun in transmitting device both sides, two fire
Flame heating gun is symmetrical arranged relative to transmitting device, is welded using monofilament, the flame flow negligible amounts of welding, so in order to match
The flame flow of welding, also selects corresponding flame flow quantity during correction, thus ensure web by thermal balance, reach preferably
T template rectification effects;
When welding is using two-sided double wire welding, selection is located at each two flame heating guns in transmitting device both sides, side
Two flame guns and two flame guns of opposite side are symmetrical arranged relative to transmitting device, principle ibid, flame flow during correction
Flame flow quantity when quantity is with welding is corresponding, so as to realize preferable T-shaped plate rectification effect.
Choose after specifically used flame heating gun, T-steel material is welded by welder, when T structural sections
Weld seam initially rectify to apparatus for correcting when, opening need the flame heating gun of work, when T-steel material weld seam terminate rectify pair
During apparatus for correcting, the flame heating gun having already turned on is closed.
Monitor the flame temperature T on flame heating gun in real time by temperature measuring set, control flame temperature T 650 DEG C~
800 DEG C, by substantial amounts of experiment, 650 DEG C~800 DEG C can guarantee that the rectification effect of T-steel material preferably, if in addition, detected
Flame temperature T on flame heating gun does not reach this temperature range, it is necessary to increase the discharge capacity of flame heating gun, if super
Go out, then need to reduce discharge capacity or temporary close flame heating gun carries out temporary transient cooling treatment.
Temperature measuring set is infrared temperature measuring instrument, and infrared measurement of temperature has the response time fast and non-contacting advantage, is fitted
Close the temperature of detection flame.
Flame is neutral oxy-acetylene flame, when the effect of oxygen and acetylene compare for 1~1.2 when, during produced flame is referred to as
Property flame, be adapted to for alloy straightening.
As shown in figure 1, the embodiments of the invention provide a kind of T-steel material processing unit (plant), including:Welder 12, correction
Device 13 and the transmitting device 11 transmitted for T-steel material on streamline.Welder 12 is symmetricly set in transmitting device 11
Both sides;Apparatus for correcting 13 is symmetricly set in the both sides of transmitting device 11, welder 12 and the edge of apparatus for correcting 13 per side
Arrange successively the flow direction of streamline;Apparatus for correcting 13 includes being provided with flame heating gun on lowering or hoisting gear, lowering or hoisting gear
131st, flame heating gun 132, flame heating gun 133 and flame heating gun 134.Wherein, A directions are the direction of transfer of T steel.
The spacing of welder 12 and apparatus for correcting 13 per side is 3400mm~3700mm, and this distance can not only be protected
Demonstrate,prove operating personnel's interval normal operating and action herein, and the deformation that welding produces can also be met and do not cool down completely also
Sizing, advances in correction process, effectively shortens the time of correction, improve the production efficiency of T-steel material.
Enable to T-steel material to carry out correction process immediately after being welded, effectively shorten the improvement time, improve T
The production efficiency of structural section;Avoid the generation of whole pipeline stall phenomenon;Improve the space availability ratio of processing factory building.
Note, the general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The industry
Technical staff it should be appreciated that the present invention is not limited to the embodiments described above, described in above-mentioned embodiment and specification
Merely illustrate the principles of the invention, without departing from the spirit and scope of the present invention, the present invention also have various change and
Improve, these changes and improvements all fall within the protetion scope of the claimed invention, and claimed scope of the invention is by appended
Claims and its equivalent thereof.
Claims (10)
1. a kind of T-steel material processing unit (plant), it is characterised in that including:
Transmitting device (11), for transmission of the T-steel material on streamline;
Welder (12), the welder (12) is symmetricly set in the both sides of the transmitting device (11);
Apparatus for correcting (13), the apparatus for correcting (13) is symmetricly set in the both sides of the transmitting device (11), the institute per side
The flow direction of welder (12) and apparatus for correcting (13) along the streamline is stated to arrange successively;Apparatus for correcting (13) bag
Include and be provided with flame heating gun (131 on lowering or hoisting gear, the lowering or hoisting gear;132;133;134).
2. T-steel material processing unit (plant) according to claim 1, it is characterised in that the welder (12) per side
Spacing with apparatus for correcting (13) is 3400mm~3700mm.
3. a kind of T-steel material antidote, it is characterised in that carried out in the streamline weld job of T-steel material to T-steel material
Flame straightening, comprises the following steps:
According to the height of T-steel material, the height of flame heating gun is adjusted;
T-steel material is welded;
When the weld seam of T-steel material is initially rectified to apparatus for correcting, opening needs the flame heating gun of work;
When the weld seam of T-steel material, which is terminated, to be rectified to apparatus for correcting, the flame heating gun having already turned on is closed.
4. T-steel material antidote according to claim 3, it is characterised in that after regulation flame heating gun height,
Also include:
According to the welding manner of T-steel material, it is determined that needing position and the quantity of the flame heating gun of work.
5. T-steel material antidote according to claim 4, it is characterised in that according to the welding manner of T-steel material, really
Surely position and the quantity of the flame heating gun of work are needed, including:
When welding is using the welding of two-sided monofilament, selection is located at each flame heating gun in transmitting device both sides, and two flames add
Hot rifle is symmetrical arranged relative to transmitting device;
When welding is using two-sided double wire welding, selection is located at each two flame heating guns in transmitting device both sides, two of side
Flame gun and two flame guns of opposite side are symmetrical arranged relative to transmitting device.
6. T-steel material antidote according to claim 3, it is characterised in that according to the height of T-steel material, regulation fire
The height of flame heating gun, including:
The center line of flame heating gun is adjusted to the top of the web of T-steel material.
7. T-steel material antidote according to claim 5, it is characterised in that adjust the center line of flame heating gun
To the top of the web of T-steel material, it is specially:The top of web of the center line of flame heating gun away from T-shaped sheet material away from
From for 10mm~20mm.
8. the T-steel material antidote according to claim any one of 3-7, it is characterised in that need work opening
After flame heating gun, in addition to:
Monitor the flame temperature T on flame heating gun in real time by temperature measuring set, flame temperature T is 650 DEG C~800 for control
℃。
9. T-steel material antidote according to claim 8, it is characterised in that the temperature measuring set is infrared ray temperature
Spend measuring instrument.
10. T-steel material antidote according to claim 9, it is characterised in that the flame is neutral oxy-acetylene flame.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201710291327.2A CN107042250A (en) | 2017-04-28 | 2017-04-28 | A kind of T-steel material processing unit (plant) and T-steel material antidote |
PCT/CN2017/100615 WO2018196249A1 (en) | 2017-04-28 | 2017-09-05 | Apparatus for processing t-shaped steel and method for correcting t-shaped steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710291327.2A CN107042250A (en) | 2017-04-28 | 2017-04-28 | A kind of T-steel material processing unit (plant) and T-steel material antidote |
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Publication Number | Publication Date |
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CN107042250A true CN107042250A (en) | 2017-08-15 |
Family
ID=59546870
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CN201710291327.2A Pending CN107042250A (en) | 2017-04-28 | 2017-04-28 | A kind of T-steel material processing unit (plant) and T-steel material antidote |
Country Status (2)
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WO (1) | WO2018196249A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018196249A1 (en) * | 2017-04-28 | 2018-11-01 | 广船国际有限公司 | Apparatus for processing t-shaped steel and method for correcting t-shaped steel |
CN110421287A (en) * | 2019-07-04 | 2019-11-08 | 青岛科技大学 | A kind of the induction heating coalignment and technique of T-type beam welding forming |
CN111451612A (en) * | 2020-03-02 | 2020-07-28 | 中船第九设计研究院工程有限公司 | T-shaped section assembling and welding process |
CN112170546A (en) * | 2020-08-13 | 2021-01-05 | 沪东中华造船(集团)有限公司 | Duplex stainless steel T-shaped joint fire correction method |
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CN202427762U (en) * | 2011-12-28 | 2012-09-12 | 中国海洋石油总公司 | Shape steel flame straightener |
CN204035772U (en) * | 2014-08-01 | 2014-12-24 | 天津滨海新区纵联管道科技有限公司 | T-steel automatic welding machine |
CN204095120U (en) * | 2014-08-06 | 2015-01-14 | 辽宁东宝集团船舶制造有限公司 | Adjustable oil pressure flame section bar forming press |
KR101712807B1 (en) * | 2015-10-19 | 2017-03-07 | 오인숙 | Manufacturing apparatus for stainless beam |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2018196249A1 (en) * | 2017-04-28 | 2018-11-01 | 广船国际有限公司 | Apparatus for processing t-shaped steel and method for correcting t-shaped steel |
CN110421287A (en) * | 2019-07-04 | 2019-11-08 | 青岛科技大学 | A kind of the induction heating coalignment and technique of T-type beam welding forming |
CN111451612A (en) * | 2020-03-02 | 2020-07-28 | 中船第九设计研究院工程有限公司 | T-shaped section assembling and welding process |
CN112170546A (en) * | 2020-08-13 | 2021-01-05 | 沪东中华造船(集团)有限公司 | Duplex stainless steel T-shaped joint fire correction method |
Also Published As
Publication number | Publication date |
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WO2018196249A1 (en) | 2018-11-01 |
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Application publication date: 20170815 |