CN107037787B - A kind of grate-kiln pelletizing burnup control method and device - Google Patents
A kind of grate-kiln pelletizing burnup control method and device Download PDFInfo
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- CN107037787B CN107037787B CN201610076560.4A CN201610076560A CN107037787B CN 107037787 B CN107037787 B CN 107037787B CN 201610076560 A CN201610076560 A CN 201610076560A CN 107037787 B CN107037787 B CN 107037787B
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Abstract
The embodiment of the invention provides a kind of grate-kiln pelletizing burnup control method and device, and wherein method includes: the estimated value G for i) obtaining fuel needed for pelletizing burns1;Ii) according to G1, pelletizing burning when technique and environmental conditions parameter, heat balance equation, obtain the Actual combustion heat release value Q of fuel7;Iii) according to Q7, obtain the actual consumption value G of fuel2;Iv) judge G2With G1It is whether equal;If v) unequal, by G2It is assigned to G1, and repeat step ii)~v), until G2With G1It is equal;Vi) according to G2Fuel is controlled.The present invention is according to pelletizing production process materials balance and pelletizing fuel dosage of heat Balance Calculation under the premise of guaranteeing finished pellet mineral figureofmerit, burnup is more accurately controlled according to the result of recursive calculation, so that reaching reduces cost, energy-saving and environment-friendly effect.
Description
Technical field
The present invention relates to metallurgical technology field more particularly to a kind of grate-kiln pelletizing burnup control method and dresses
It sets.
Background technique
In steel and iron industry, iron ore acid pellet is important blast furnace burden, and production technology is current optimization State of Blast Furnace
Expect the developing direction of structure.The production process of acid pellet generally comprises: will first mix the fuel system such as the raw materials such as concentrate and coal dust
At viscous consistency, with the green-ball of sufficient intensity, after drying, preheating in oxidizing atmosphere as revolution roasting in kilns, make green-ball
Conglomeration, thus finished product pellet.
In the today for advocating energy-saving and emission-reduction, the consumption of fuel in acid pellet production process how is reduced, urgently at one
Problem to be solved.In the prior art, be all often according to estimated by rule of thumb the case where raw material in requisition for fuel quantity, not only
Accuracy is not high, more extensive, and poor in timeliness, can not change to working condition and give a response in time, therefore be easy to cause
The waste (fuel ratio is bigger than normal) of fuel or pellet are not grilled thoroughly (fuel ratio is less than normal), or even sometimes for avoiding pelletizing
The occurrence of mine is not grilled thoroughly, and deliberately it is designed as that fuel ratio is bigger than normal, this just more results in the waste and cost of fuel
Increase.
Summary of the invention
To overcome problems of the prior art, the present invention provides a kind of grate-kiln pelletizing burnup controlling party
Method and device, to reduce the waste of fuel in rotary kiln acid pellet production process.
According to a first aspect of the embodiments of the present invention, a kind of grate-kiln pelletizing burnup control method is provided, it is described
Method includes:
I) the estimated value G of fuel needed for pelletizing burns is obtained1;
Ii) according to the estimated value G of required fuel1, pelletizing burning when technique and environmental conditions parameter, heat balance equation,
Obtain the Actual combustion heat release value Q of fuel7;
Iii) according to the Actual combustion heat release value Q of the fuel7, obtain the actual consumption value G of fuel2;
Iv) judge G2With G1It is whether equal;
If v) unequal, by G2It is assigned to G1, and repeat step ii)~v), until G2With G1It is equal;
Vi) according to G2Fuel is controlled.
Optionally, the estimated value G of fuel needed for pelletizing burns is obtained1, comprising:
Material data is obtained, the material data includes the accounting of material ingredient and each ingredient;
According to the material data and input and output material balance formula, the estimated value of fuel needed for pelletizing burns is obtained
G1。
Optionally, according to the estimated value G of required fuel1, pelletizing burning when technique and environmental conditions parameter, thermal balance it is public
Formula obtains the Actual combustion heat release value Q of fuel7, comprising:
According to G1, pelletizing burning when technique and environmental conditions parameter, respectively obtain: the heat Q that green-ball is brought into1, green-ball water
Divide the heat Q brought into2, gas for ignition burning release heat Q3, FeO oxidation release heat Q4, the heat Q that brings into of air5、
Fuel physical heat release Q6, and, exhaust heat Q1, the heat Q that takes away of water evaporation2, the heat taken away of spreading and dedusting ash
Q3, body heat dissipation and lose heat Q4, the heat Q that walks of finished pellet mine belt5, leak out heat dissipation and lose heat Q6;
According to heat balance equation
Q1+Q2+Q3+Q4+Q5+Q6+Q7=Q1+Q2+Q3+Q4+Q5+Q6
Obtain the Actual combustion heat release value Q of fuel7。
Optionally, the heat Q for obtaining green-ball and bringing into1Include:
According to
Q1=CIt is mixed×GIt is mixed×T1
Obtain Q1, wherein CIt is mixedFor dry mixture specific heat, GIt is mixedFor dry mixture quality, T1For green-ball temperature;
The heat Q for obtaining green-ball moisture and bringing into2Include:
According to
Q2=C2×GWater×T1
Obtain Q2, wherein C2For the specific heat of moisture, GWaterFor the quality of moisture in green-ball, T1For green-ball temperature;
The heat Q for obtaining gas for ignition burning and releasing3Include:
According to
Q3=q1×VCoal gas
Obtain Q3, wherein q1For coal gas low heat value, VCoal gasFor gas consumption in ignition amount;
The heat Q for obtaining FeO oxidation and releasing4Include:
According to
Q4=CFeO×(H1×GEssence-H0×GBall)
Obtain Q4, wherein CFeOFor unit quality FeO oxidation heat liberation amount, H1For the content for mixing FeO in concentrate, H0For finished product
The content of FeO, G in pelletEssenceTo mix concentrate quality, GBallFor finished ball pellet quality;
The heat Q for obtaining air and bringing into5Include:
According to
Q5=T0×C3×V1
Obtain Q5, wherein T0For air themperature, C3For air at room temperature specific heat, V1For total blast volume;
The acquisition fuel physical heat release Q6Include:
According to
Q6=C4×G1×TCombustion
Obtain Q6, wherein C4For the entalpy of fuel, TCombustionFor the temperature of fuel at normal temperature.
Optionally, the acquisition exhaust heat Q1Include:
According to
Q1=C5×V2×T2+C6×V3×T3+CIn advance×V4×TIn advance
Obtain Q1, wherein C5For blasting drying period exhaust gas specific heat, V2For blasting drying period exhausted air quantity, T2For blasting drying period
Air themperature, C6For down-draft drying zone exhaust gas specific heat, V3For down-draft drying zone exhausted air quantity, V4To preheat I sections of exhausted air quantities, T3To take out
Air-dry dry and I sections of exhaust gas temperature of preheating, CIn advanceTo preheat I sections of exhaust gas specific heats, TIn advanceTo preheat I sections of exhaust gas temperature;
The heat Q for obtaining water evaporation and taking away2Include:
According to
Q2=J1×GWater
Obtain Q2, wherein J1Heat required for water evaporation for unit quality, GWaterFor the quality of moisture in green-ball;
The heat Q that the acquisition spreading and dedusting ash are taken away3Include:
According to
Q3=C7×T4×(GIt spreads+GDirt)
Obtain Q3, wherein C7For spreading and dedusting ash specific heat, T4For returning charge mean temperature, GIt spreadsFor spreading amount, GDirtFor dedusting ash
Amount;
The heat Q for obtaining body heat dissipation and losing4Include:
According to
Q4=X1×(T5-T0)×λ1+X2×(T6-T0)×λ2+X3×(T7-T0)×λ3
+X4×(T8-T0)×λ4
Obtain Q4, wherein X1For drying grate surface area, X2For rotary kiln surface product, X3For ring cold machine surface area, X4For pipeline
Surface area, λ1For drying grate coefficient of heat transfer, λ2For rotary kiln coefficient of heat transfer, λ3For ring cold machine coefficient of heat transfer, λ4For heat dissipation of pipeline system
Number, T5For drying grate surface temperature, T6For rotary kiln surface temperature, T7For ring cold machine surface temperature, T8For pipe temperature, T0For ring
Border air themperature;
The heat Q for obtaining finished pellet mine belt and walking5Include:
According to
Q5=GBall×CBall×T9
Obtain Q5, wherein CBallFor finished ball nodulizing avergae specific heat, GBallFor finished ball pellet quality, T9For finished ball after cooling
The temperature of nodulizing;
The acquisition, which is leaked out, radiates and the heat Q of loss6Include:
According to
Q6=L × C9×T10×V5
Obtain Q6, wherein L is drying grate air leak rate of air curtain, C9For the exhaust gas specific heat that leaks out, T10For exhaust gas temperature, V5It is logical for drying grate
Cross air quantity.
According to a second aspect of the embodiments of the present invention, a kind of grate-kiln pelletizing burn-up control assembly is provided, it is described
Device includes:
Fuel initial setup module, for obtaining the estimated value G of fuel needed for pelletizing burns1;
Fuel calculation module, for the estimated value G according to required fuel1, pelletizing burning when technique and environmental condition ginseng
Number, heat balance equation, obtain the Actual combustion heat release value Q of fuel7;According to the Actual combustion heat release value Q of the fuel7, obtain combustion
The actual consumption value G of material2;Judge G2With G1It is whether equal;If unequal, by G2It is assigned to G1, and recalculate G2, until
G2With G1It is equal;
Fuel control module, for according to G2Fuel is controlled.
Optionally, the fuel initial setup module includes:
Material data acquisition submodule, for obtaining material data, the material data includes material ingredient and each
The accounting of ingredient;
Fuel initial estimate acquisition submodule is used for according to the material data and input and output material balance formula,
Obtain the estimated value G of fuel needed for pelletizing burns1。
Optionally, the fuel calculation module is in the estimated value G according to required fuel1, pelletizing burning when technique and ring
Border conditional parameter, heat balance equation obtain the Actual combustion heat release value Q of fuel7When, it is used for:
According to G1, pelletizing burning when technique and environmental conditions parameter, respectively obtain: the heat Q that green-ball is brought into1, green-ball water
Divide the heat Q brought into2, gas for ignition burning release heat Q3, FeO oxidation release heat Q4, the heat Q that brings into of air5、
Fuel physical heat release Q6, and, exhaust heat Q1, the heat Q that takes away of water evaporation2, the heat taken away of spreading and dedusting ash
Q3, body heat dissipation and lose heat Q4, the heat Q that walks of finished pellet mine belt5, leak out heat dissipation and lose heat Q6;
According to heat balance equation
Q1+Q2+Q3+Q4+Q5+Q6+Q7=Q1+Q2+Q3+Q4+Q5+Q6
Obtain the Actual combustion heat release value Q of fuel7。
Optionally, the heat Q for obtaining green-ball and bringing into1Include:
According to
Q1=CIt is mixed×GIt is mixed×T1
Obtain Q1, wherein CIt is mixedFor dry mixture specific heat, GIt is mixedFor dry mixture quality, T1For green-ball temperature;
The heat Q for obtaining green-ball moisture and bringing into2Include:
According to
Q2=C2×GWater×T1
Obtain Q2, wherein C2For the specific heat of moisture, GWaterFor the quality of moisture in green-ball, T1For green-ball temperature;
The heat Q for obtaining gas for ignition burning and releasing3Include:
According to
Q3=q1×VCoal gas
Obtain Q3, wherein q1For coal gas low heat value, VCoal gasFor gas consumption in ignition amount;
The heat Q for obtaining FeO oxidation and releasing4Include:
According to
Q4=CFeO×(H1×GEssence-H0×GBall)
Obtain Q4, wherein CFeOFor unit quality FeO oxidation heat liberation amount, H1For the content for mixing FeO in concentrate, H0For finished product
The content of FeO, G in pelletEssenceTo mix concentrate quality, GBallFor finished ball pellet quality;
The heat Q for obtaining air and bringing into5Include:
According to
Q5=T0×C3×V1
Obtain Q5, wherein T0For air themperature, C3For air at room temperature specific heat, V1For total blast volume;
The acquisition fuel physical heat release Q6Include:
According to
Q6=C4×G1×TCombustion
Obtain Q6, wherein C4For the entalpy of fuel, TCombustionFor the temperature of fuel at normal temperature.
Optionally, the acquisition exhaust heat Q1Include:
According to
Q1=C5×V2×T2+C6×V3×T3+CIn advance×V4×TIn advance
Obtain Q1, wherein C5For blasting drying period exhaust gas specific heat, V2For blasting drying period exhausted air quantity, T2For blasting drying period
Air themperature, C6For down-draft drying zone exhaust gas specific heat, V3For down-draft drying zone exhausted air quantity, V4To preheat I sections of exhausted air quantities, T3To take out
Air-dry dry and I sections of exhaust gas temperature of preheating, CIn advanceTo preheat I sections of exhaust gas specific heats, TIn advanceTo preheat I sections of exhaust gas temperature;
The heat Q for obtaining water evaporation and taking away2Include:
According to
Q2=J1×GWater
Obtain Q2, wherein J1Heat required for water evaporation for unit quality, GWaterFor the quality of moisture in green-ball;
The heat Q that the acquisition spreading and dedusting ash are taken away3Include:
According to
Q3=C7×T4×(GIt spreads+GDirt)
Obtain Q3, wherein C7For spreading and dedusting ash specific heat, T4For returning charge mean temperature, GIt spreadsFor spreading amount, GDirtFor dedusting ash
Amount;
The heat Q for obtaining body heat dissipation and losing4Include:
According to
Q4=X1×(T5-T0)×λ1+X2×(T6-T0)×λ2+X3×(T7-T0)×λ3
+X4×(T8-T0)×λ4
Obtain Q4, wherein X1For drying grate surface area, X2For rotary kiln surface product, X3For ring cold machine surface area, X4For pipeline
Surface area, λ1For drying grate coefficient of heat transfer, λ2For rotary kiln coefficient of heat transfer, λ3For ring cold machine coefficient of heat transfer, λ4For heat dissipation of pipeline system
Number, T5For drying grate surface temperature, T6For rotary kiln surface temperature, T7For ring cold machine surface temperature, T8For pipe temperature, T0For ring
Border air themperature;
The heat Q for obtaining finished pellet mine belt and walking5Include:
According to
Q5=GBall×CBall×T9
Obtain Q5, wherein CBallFor finished ball nodulizing avergae specific heat, GBallFor finished ball pellet quality, T9For finished ball after cooling
The temperature of nodulizing;
The acquisition, which is leaked out, radiates and the heat Q of loss6Include:
According to
Q6=L × C9×T10×V5
Obtain Q6, wherein L is drying grate air leak rate of air curtain, C9For the exhaust gas specific heat that leaks out, T10For exhaust gas temperature, V5It is logical for drying grate
Cross air quantity.
The technical solution that the embodiment of the present invention provides can include the following benefits:
In the prior art, it only considered raw materials for production condition, do not fully consider environmental factor, production process parameters
Influence to firing rate, thus can not the consumption to fuel be more accurately controlled.And the present invention is fully considering ball
In the case where group's raw material parameter, the initial ratio of pelletizing fuel is calculated, then production process parameters, environmental parameter are supervised
Control is fired according to the pelletizing of pelletizing production process materials balance and heat Balance Calculation under the premise of guaranteeing finished pellet mineral figureofmerit
Expect dosage, burnup is more accurately controlled according to the result of recursive calculation, so that reaching reduces cost, energy conservation and environmental protection
Effect.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
It can the limitation present invention.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets implementation of the invention
Example, and be used to explain the principle of the present invention together with specification.
Fig. 1 is a kind of process of grate-kiln pelletizing burnup control method shown according to an exemplary embodiment
Figure;
Fig. 2 is the equipment schematic diagram of Grate-kiln Oxidized Pellet technique;
Fig. 3 is a kind of process of grate-kiln pelletizing burnup control method shown according to an exemplary embodiment
Figure;
Fig. 4 is a kind of signal of grate-kiln pelletizing burn-up control assembly shown according to an exemplary embodiment
Figure;
Fig. 5 is a kind of signal of grate-kiln pelletizing burn-up control assembly shown according to an exemplary embodiment
Figure.
Specific embodiment
Example embodiments are described in detail here, and the example is illustrated in the accompanying drawings.Following description is related to
When attached drawing, unless otherwise indicated, the same numbers in different drawings indicate the same or similar elements.Following exemplary embodiment
Described in embodiment do not represent all embodiments consistented with the present invention.On the contrary, they be only with it is such as appended
The example of device and method being described in detail in claims, some aspects of the invention are consistent.
Fig. 1 is a kind of process of grate-kiln pelletizing burnup control method shown according to an exemplary embodiment
Figure.This method is used for the process of grate kiln method production iron ore acid pellet, reference can be made to shown in Fig. 2, Fig. 2
For the equipment schematic diagram of Grate-kiln Oxidized Pellet technique, material from left to right successively can be by drying grate 201, revolution
Kiln 202, ring cold machine 203.
Shown in Figure 1, this method may include steps of:
Step S101 obtains the estimated value G of fuel needed for pelletizing burns1。
Material into rotary kiln mainly includes green-ball.Green-ball can be added water refuelling to be made by dry mixture.Fuel can
Think anthracite, fuel may be coal gas etc. in the case of other, and the present embodiment is simultaneously not limited.Dry mixture is usual
It may include mixing concentrate, bentonite, dedusting ash etc..It mixes concentrate and refers to that various concentrate proportionally require the essence after mixing
Mine.
For a certain amount of dry mixture, can by rule of thumb or other modes to fuel required for these dry mixtures into
Row estimation.
It should be noted that quality and weight is often used in fact in this field, such as G1Etc. parameters, also all may be used in fact
To take unit of weight, those skilled in the art are according to circumstances carried out multiplied by g or divided by the processing of g at this time.
As an example, the estimated value G for obtaining fuel needed for pelletizing burns1, may include:
Material data is obtained, the material data includes the accounting of material ingredient and each ingredient;
Following table 1~4 gives some examples of material data:
Table 1
Table 2
Table 3
Table 4
According to the material data and input and output material balance formula, the estimated value of fuel needed for pelletizing burns is obtained
G1。
Table 5 is an example of material balance:
Table 5
According to material balance between revenue and expenditure, it is estimated that the fuel expended required for the dry mixture of certain mass.
Step S102, according to the estimated value G of required fuel1, pelletizing burning when technique and environmental conditions parameter, thermal balance
Formula obtains the Actual combustion heat release value Q of fuel7。
As an example, according to the estimated value G of required fuel1, pelletizing burning when technique and environmental conditions parameter, thermal balance
Formula obtains the Actual combustion heat release value Q of fuel7, may include:
According to G1, pelletizing burning when technique and environmental conditions parameter, respectively obtain: the heat Q that green-ball is brought into1, green-ball water
Divide the heat Q brought into2, gas for ignition burning release heat Q3, FeO oxidation release heat Q4, the heat Q that brings into of air5、
Fuel physical heat release Q6, and, exhaust heat Q1, the heat Q that takes away of water evaporation2, the heat taken away of spreading and dedusting ash
Q3, body heat dissipation and lose heat Q4, the heat Q that walks of finished pellet mine belt5, leak out heat dissipation and lose heat Q6;
According to heat balance equation
Q1+Q2+Q3+Q4+Q5+Q6+Q7=Q1+Q2+Q3+Q4+Q5+Q6
Obtain the Actual combustion heat release value Q of fuel7。
Step S103, according to the Actual combustion heat release value Q of the fuel7, obtain the actual consumption value G of fuel2。
The Actual combustion heat release value Q of fuel is calculated by heat balance equation7Afterwards, then pass through
Q7=q × G2
It counter can release the actual consumption value G of fuel2Namely quality of fuel consumed by reality, wherein q in above formula
For the fuel low heat value (such as unit can be KJ/t) of unit quality.
Such as
Q=(79.8 × C+246 × H-26 × (O-S) -6 × W) × 4.18
C, H, O, S are respectively content/% of carbon in fuel, hydrogen, oxygen, element sulphur, and W is fuel free moisture/%.
Step S104, judges G2With G1It is whether equal.
Step S105, if unequal, by G2It is assigned to G1, and step S102~S105 is repeated, until G2With G1Phase
Deng.
It should be noted that in the ideal case, fuel is fully utilized, without extra and waste, so G2With G1It should
It is equal, and in actual production, it is described equal not necessarily absolutely equal, but can for example show as after being accurate to decimal point
1 equal or the difference between the two can be regarded as equal in pre-set interval.
When the two is unequal, then it is iterated calculating, by G2It is assigned to G1To obtain new G1, then calculate newly
G2, then both carry out whether equal judgement, so recycle, until G2With G1It is equal.
The cyclic process can be found in shown in Fig. 3 as example, and fuel needed for obtaining for the first time first in step S301 is estimated
Evaluation G1, then in step s 302 according to G1, pelletizing burning when technique and environmental conditions parameter, heat balance equation, obtain combustion
The actual consumption value G of material2, G is judged in step S3032With G1It is whether equal, enable G in step s 304 if unequal1=
G2, S302 is then returned, follow-up process is entered if equal.
It also should be noted that in some special cases, it is also possible to it will appear and recycle the case where not restraining, i.e., two
Person is unequal always or even difference is increasing.It needs to check reason at this time, such as checks whether initial value is wrong etc..
Step S106, according to G2Fuel is controlled.
The more accurate value of fuel needed for just having obtained the dry mixture of certain mass by the above step, according to
This value carries out burden control to fuel, can be to avoid the waste of fuel, energy conservation and environmental protection.
In this embodiment or some other embodiment of the present invention, the heat Q for obtaining green-ball and bringing into1Include:
According to
Q1=CIt is mixed×GIt is mixed×T1
Obtain Q1, wherein CIt is mixedFor dry mixture specific heat, unit K J/ (kg. DEG C), GIt is mixedFor dry mixture quality, units/kg, T1
For green-ball temperature, 25 DEG C can be taken.
Wherein
CIt is mixed=(ΣBentonite(CBentonite ingredient i×λBentonite ingredient i)×0.01+ΣMix concentrate(CMix concentrate ingredient j×λMix concentrate ingredient j)×0.99)×
0.9
+ΣDedusting ash(CDedusting ash component k×λDedusting ash component k)×0.1
CBentonite ingredient iFor the specific heat KJ/ (kg. DEG C) of ingredient each in bentonite, amount to i kind ingredient;
λBentonite ingredient iFor the accounting % of ingredient each in bentonite;
CMix concentrate ingredient jFor the specific heat KJ/ (kg. DEG C) for mixing each ingredient in concentrate, amount to j kind ingredient;
λMix concentrate ingredient jFor the accounting % for mixing each ingredient in concentrate;
CDedusting ash component kFor the specific heat KJ/ (kg. DEG C) of ingredient each in dedusting ash, amount to k kind ingredient;
λDedusting ash component kFor the accounting % of ingredient each in dedusting ash.
The heat Q for obtaining green-ball moisture and bringing into2Include:
According to
Q2=C2×GWater×T1
Obtain Q2, wherein C2For the specific heat of moisture, unit K J/ (kg. DEG C), GWaterFor the quality of moisture in green-ball, units/kg,
T1For green-ball temperature, unit DEG C.
The heat Q for obtaining gas for ignition burning and releasing3Include:
According to
Q3=q1×VCoal gas
Obtain Q3, wherein q1For coal gas low heat value, unit can be J/m3, VCoal gasFor gas consumption in ignition amount, unit
It can be m3,
q1=59.846 × CmHn+10.797×H2+35.832×CH4+12.697×CO
C in formulamHn、H2、CO、CH4Content/% of unsaturated hydrocarbons, hydrogen, carbon monoxide, methane respectively in coal gas.
The heat Q for obtaining FeO oxidation and releasing4Include:
According to
Q4=CFeO×(H1×GEssence-H0×GBall)
Obtain Q4, wherein CFeOFor unit quality FeO oxidation heat liberation amount, unit can be KJ/kg, H1To mix in concentrate
The content (%) of FeO, H0For the content (%) of FeO in finished ball nodulizing, GEssenceTo mix concentrate quality, unit can be kg, GBall
For finished ball pellet quality, unit can be kg.
The heat Q for obtaining air and bringing into5Include:
According to
Q5=T0×C3×V1
Obtain Q5, wherein T0For air themperature, 25 DEG C of room temperature can be taken, C3For air at room temperature specific heat, unit can be KJ/
(kg. DEG C), V1For total blast volume, unit can be m3。
The acquisition fuel physical heat release Q6Include:
According to
Q6=C4×G1×TCombustion
Obtain Q6, wherein C4For fuel (such as anthracite) specific heat, unit can be KJ/ (kg. DEG C), TCombustionIt is fuel in room temperature
Under temperature,
C4=ΣAnthracite(CAnthracite ingredient i×λAnthracite ingredient i)
In formula, CAnthracite ingredient iFor the specific heat of ingredient each in anthracite, unit can be KJ/ (kg. DEG C), share i kind ingredient;
λAnthracite ingredient iFor ratio/% of ingredient each in anthracite.
In this embodiment or some other embodiment of the present invention, the acquisition exhaust heat Q1Include:
According to
Q1=C5×V2×T2+C6×V3×T3+CIn advance×V4×TIn advance
Obtain Q1, wherein C5For blasting drying period exhaust gas specific heat, V2For blasting drying period exhausted air quantity, T2For blasting drying period
Air themperature, C6For down-draft drying zone exhaust gas specific heat, V3For down-draft drying zone exhausted air quantity, V4For I sections (TPH sections of preheating;TPH,
Tempered preheating, transition preheating) exhausted air quantity, T3For I sections of (TPH sections) exhaust gas temperature of exhausting drying and preheating, CIn advanceFor
Preheat I sections of (TPH sections) exhaust gas specific heats, TIn advanceTo preheat I sections of (TPH sections) exhaust gas temperature, wherein all can be KJ/ (kg. than heat unit
DEG C), temperature unit is DEG C that tolerance unit all can be m3。
The heat Q for obtaining water evaporation and taking away2Include:
According to
Q2=J1×GWater
Obtain Q2, wherein J1Heat required for water evaporation for unit quality, unit can be KJ/kg, can be according to water
Temperature tables look-up to obtain, GWaterFor the quality of moisture in green-ball, unit can be kg.
The heat Q that the acquisition spreading and dedusting ash are taken away3Include:
According to
Q3=C7×T4×(GIt spreads+GDirt)
Obtain Q3, wherein C7For spreading and dedusting ash specific heat, unit can be KJ/ (kg. DEG C), T4For returning charge mean temperature,
Unit DEG C, GIt spreadsFor spreading amount, GDirtFor dedusting ash quantity, unit all can be kg;
The heat Q for obtaining body heat dissipation and losing4Include:
According to
Q4=X1×(T5-T0)×λ1+X2×(T6-T0)×λ2+X3×(T7-T0)×λ3
+X4×(T8-T0)×λ4
Obtain Q4, wherein X1For drying grate surface area, X2For rotary kiln surface product, X3For ring cold machine surface area, X4For pipeline
Surface area, λ1For drying grate coefficient of heat transfer, λ2For rotary kiln coefficient of heat transfer, λ3For ring cold machine coefficient of heat transfer, λ4For heat dissipation of pipeline system
Number, T5For drying grate surface temperature, T6For rotary kiln surface temperature, T7For ring cold machine surface temperature, T8For pipe temperature, T0For ring
Border air themperature, wherein square measure all can be m2, temperature unit is DEG C.
The heat Q for obtaining finished pellet mine belt and walking5Include:
According to
Q5=GBall×CBall×T9
Obtain Q5, wherein CBallFor finished ball nodulizing avergae specific heat, unit can be KJ/ (kg. DEG C), GBallFor finished ball nodulizing
Quality, unit can be kg, T9For the temperature of finished ball nodulizing after cooling, unit DEG C,
CBall=ΣFinished pellet(CPelletizing ingredient×λPelletizing ingredient)
Wherein, CPelletizing ingredientFor the specific heat of each ingredient in finished ball nodulizing, unit can be KJ/ (kg. DEG C), λPelletizing ingredientFor finished product
Ratio/% of each ingredient in pellet.
The acquisition, which is leaked out, radiates and the heat Q of loss6Include:
According to
Q6=L × C9×T10×V5
Obtain Q6, wherein L is drying grate air leak rate of air curtain, C9For the exhaust gas specific heat that leaks out, unit can be KJ/ (kg. DEG C), T10For
Exhaust gas temperature, unit DEG C, V5It is drying grate by air quantity, unit can be m3。
It also should be noted that the unit of each Parameters in Formula of the present invention may be not unique, such as the list of heat
Position can may be KJ for J, and the unit of quality can may be kg for t, and Speed unit can be r/min (rev/min)
May be r/s (revolutions per second), so these formula given above may also not only have a kind of form, those skilled in the art
Member can according to the actual situation to being converted in the above formula, such as multiplied by 1000 t is scaled kg, divided by 60 with
R/min is scaled r/s, multiplied by g mass conversion as weight, etc., to this present embodiment and to be not limited.
Following is apparatus of the present invention embodiment, can be used for executing embodiment of the present invention method.For apparatus of the present invention reality
Undisclosed details in example is applied, embodiment of the present invention method is please referred to.
Fig. 4 is a kind of signal of grate-kiln pelletizing burn-up control assembly shown according to an exemplary embodiment
Figure, the apparatus may include:
Fuel initial setup module 401, for obtaining the estimated value G of fuel needed for pelletizing burns1;
Fuel calculation module 402, for the estimated value G according to required fuel1, pelletizing burning when technique and environmental condition
Parameter, heat balance equation obtain the Actual combustion heat release value Q of fuel7;According to the Actual combustion heat release value Q of the fuel7, obtain
The actual consumption value G of fuel2;Judge G2With G1It is whether equal;If unequal, by G2It is assigned to G1, and recalculate G2, directly
To G2With G1It is equal;
Fuel control module 403, for according to G2Fuel is controlled.
Shown in Figure 5, in this embodiment or some other embodiment of the present invention, the fuel initial setup module can
To include:
Material data acquisition submodule 501, for obtaining material data, the material data include material ingredient and
The accounting of each ingredient;
Fuel initial estimate acquisition submodule 502, for public according to the material data and input and output material balance
Formula obtains the estimated value G of fuel needed for pelletizing burns1。
In this embodiment or some other embodiment of the present invention, the fuel calculation module is in estimating according to required fuel
Evaluation G1, pelletizing burning when technique and environmental conditions parameter, heat balance equation, obtain the Actual combustion heat release value Q of fuel7When,
For:
According to G1, pelletizing burning when technique and environmental conditions parameter, respectively obtain: the heat Q that green-ball is brought into1, green-ball water
Divide the heat Q brought into2, gas for ignition burning release heat Q3, FeO oxidation release heat Q4, the heat Q that brings into of air5、
Fuel physical heat release Q6, and, exhaust heat Q1, the heat Q that takes away of water evaporation2, the heat taken away of spreading and dedusting ash
Q3, body heat dissipation and lose heat Q4, the heat Q that walks of finished pellet mine belt5, leak out heat dissipation and lose heat Q6;
According to heat balance equation
Q1+Q2+Q3+Q4+Q5+Q6+Q7=Q1+Q2+Q3+Q4+Q5+Q6
Obtain the Actual combustion heat release value Q of fuel7。
In this embodiment or some other embodiment of the present invention, the heat Q for obtaining green-ball and bringing into1Include:
According to
Q1=CIt is mixed×GIt is mixed×T1
Obtain Q1, wherein CIt is mixedFor dry mixture specific heat, GIt is mixedFor dry mixture quality, T1For green-ball temperature;
The heat Q for obtaining green-ball moisture and bringing into2Include:
According to
Q2=C2×GWater×T1
Obtain Q2, wherein C2For the specific heat of moisture, GWaterFor the quality of moisture in green-ball, T1For green-ball temperature;
The heat Q for obtaining gas for ignition burning and releasing3Include:
According to
Q3=q1×VCoal gas
Obtain Q3, wherein q1For coal gas low heat value, VCoal gasFor gas consumption in ignition amount;
The heat Q for obtaining FeO oxidation and releasing4Include:
According to
Q4=CFeO×(H1×GEssence-H0×GBall)
Obtain Q4, wherein CFeOFor unit quality FeO oxidation heat liberation amount, H1For the content for mixing FeO in concentrate, H0For finished product
The content of FeO, G in pelletEssenceTo mix concentrate quality, GBallFor finished ball pellet quality;
The heat Q for obtaining air and bringing into5Include:
According to
Q5=T0×C3×V1
Obtain Q5, wherein T0For air themperature, C3For air at room temperature specific heat, V1For total blast volume;
The acquisition fuel physical heat release Q6Include:
According to
Q6=C4×G1×TCombustion
Obtain Q6, wherein C4For the entalpy of fuel, TCombustionFor the temperature of fuel at normal temperature.
In this embodiment or some other embodiment of the present invention, the acquisition exhaust heat Q1Include:
According to
Q1=C5×V2×T2+C6×V3×T3+CIn advance×V4×TIn advance
Obtain Q1, wherein C5For blasting drying period exhaust gas specific heat, V2For blasting drying period exhausted air quantity, T2For blasting drying period
Air themperature, C6For down-draft drying zone exhaust gas specific heat, V3For down-draft drying zone exhausted air quantity, V4To preheat I sections of exhausted air quantities, T3To take out
Air-dry dry and I sections of exhaust gas temperature of preheating, CIn advanceTo preheat I sections of exhaust gas specific heats, TIn advanceTo preheat I sections of exhaust gas temperature;
The heat Q for obtaining water evaporation and taking away2Include:
According to
Q2=J1×GWater
Obtain Q2, wherein J1Heat required for water evaporation for unit quality, GWaterFor the quality of moisture in green-ball;
The heat Q that the acquisition spreading and dedusting ash are taken away3Include:
According to
Q3=C7×T4×(GIt spreads+GDirt)
Obtain Q3, wherein C7For spreading and dedusting ash specific heat, T4For returning charge mean temperature, GIt spreadsFor spreading amount, GDirtFor dedusting ash
Amount;
The heat Q for obtaining body heat dissipation and losing4Include:
According to
Q4=X1×(T5-T0)×λ1+X2×(T6-T0)×λ2+X3×(T7-T0)×λ3
+X4×(T8-T0)×λ4
Obtain Q4, wherein X1For drying grate surface area, X2For rotary kiln surface product, X3For ring cold machine surface area, X4For pipeline
Surface area, λ1For drying grate coefficient of heat transfer, λ2For rotary kiln coefficient of heat transfer, λ3For ring cold machine coefficient of heat transfer, λ4For heat dissipation of pipeline system
Number, T5For drying grate surface temperature, T6For rotary kiln surface temperature, T7For ring cold machine surface temperature, T8For pipe temperature, T0For ring
Border air themperature;
The heat Q for obtaining finished pellet mine belt and walking5Include:
According to
Q5=GBall×CBall×T9
Obtain Q5, wherein CBallFor finished ball nodulizing avergae specific heat, GBallFor finished ball pellet quality, T9For finished ball after cooling
The temperature of nodulizing;
The acquisition, which is leaked out, radiates and the heat Q of loss6Include:
According to
Q6=L × C9×T10×V5
Obtain Q6, wherein L is drying grate air leak rate of air curtain, C9For the exhaust gas specific heat that leaks out, T10For exhaust gas temperature, V5It is logical for drying grate
Cross air quantity.
About the device in above-described embodiment, wherein modules execute the concrete mode of operation in related this method
Embodiment in be described in detail, no detailed explanation will be given here.
Those skilled in the art after considering the specification and implementing the invention disclosed here, will readily occur to of the invention its
Its embodiment.This application is intended to cover any variations, uses, or adaptations of the invention, these modifications, purposes or
Person's adaptive change follows general principle of the invention and including the undocumented common knowledge in the art of the present invention
Or conventional techniques.The description and examples are only to be considered as illustrative, and true scope and spirit of the invention are by appended
Claim is pointed out.
It should be understood that the present invention is not limited to the precise structure already described above and shown in the accompanying drawings, and
And various modifications and changes may be made without departing from the scope thereof.The scope of the present invention is limited only by the attached claims.
Claims (10)
1. a kind of grate-kiln pelletizing burnup control method, which is characterized in that the described method includes:
I) the estimated value G of fuel needed for pelletizing burns is obtained1;
Ii) according to the estimated value G of required fuel1, pelletizing burning when technique and environmental conditions parameter, heat balance equation, obtain combustion
The Actual combustion heat release value Q of material7;
Iii) according to the Actual combustion heat release value Q of the fuel7With the fuel low heat value q of unit mass, according to formula Q7=q
×G2Obtain the actual consumption value G of fuel2;
Iv) judge G2With G1It is whether equal;
If v) unequal, by G2It is assigned to G1, and repeat step ii)~v), until G2With G1It is equal;
Vi) according to G2Fuel is controlled.
2. the method according to claim 1, wherein obtaining the estimated value G of fuel needed for pelletizing burns1, comprising:
Material data is obtained, the material data includes the accounting of material ingredient and each ingredient;
According to the material data and input and output material balance formula, the estimated value G of fuel needed for pelletizing burns is obtained1。
3. the method according to claim 1, wherein according to the estimated value G of required fuel1, pelletizing burning when work
Skill and environmental conditions parameter, heat balance equation obtain the Actual combustion heat release value Q of fuel7, comprising:
According to G1, pelletizing burning when technique and environmental conditions parameter, respectively obtain: the heat Q that green-ball is brought into1, green-ball moisture band
The heat Q entered2, gas for ignition burning release heat Q3, FeO oxidation release heat Q4, the heat Q that brings into of air5, fuel
Physics heat release Q6, and, exhaust heat Q1, the heat Q that takes away of water evaporation2, the heat Q that takes away of spreading and dedusting ash3、
The heat Q of body heat dissipation and loss4, the heat Q that walks of finished pellet mine belt5, leak out heat dissipation and lose heat Q6;
According to heat balance equation
Q1+Q2+Q3+Q4+Q5+Q6+Q7=Q1+Q2+Q3+Q4+Q5+Q6
Obtain the Actual combustion heat release value Q of fuel7。
4. according to the method described in claim 3, it is characterized in that, the heat Q for obtaining green-ball and bringing into1Include:
According to
Q1=CIt is mixed×GIt is mixed×T1
Obtain Q1, wherein CIt is mixedFor dry mixture specific heat, GIt is mixedFor dry mixture quality, T1For green-ball temperature;
The heat Q for obtaining green-ball moisture and bringing into2Include:
According to
Q2=C2×GWater×T1
Obtain Q2, wherein C2For the specific heat of moisture, GWaterFor the quality of moisture in green-ball, T1For green-ball temperature;
The heat Q for obtaining gas for ignition burning and releasing3Include:
According to
Q3=q1×VCoal gas
Obtain Q3, wherein q1For coal gas low heat value, VCoal gasFor gas consumption in ignition amount;
The heat Q for obtaining FeO oxidation and releasing4Include:
According to
Q4=CFeO×(H1×GEssence-H0×GBall)
Obtain Q4, wherein CFeOFor unit quality FeO oxidation heat liberation amount, H1For the content for mixing FeO in concentrate, H0For finished pellet
The content of FeO, G in mineEssenceTo mix concentrate quality, GBallFor finished ball pellet quality;
The heat Q for obtaining air and bringing into5Include:
According to
Q5=T0×C3×V1
Obtain Q5, wherein T0For air themperature, C3For air at room temperature specific heat, V1For total blast volume;
The acquisition fuel physical heat release Q6Include:
According to
Q6=C4×G1×TCombustion
Obtain Q6, wherein C4For the entalpy of fuel, TCombustionFor the temperature of fuel at normal temperature.
5. according to the method described in claim 3, it is characterized in that, the acquisition exhaust heat Q1Include:
According to
Q1=C5×V2×T2+C6×V3×T3+CIn advance×V4×TIn advance
Obtain Q1, wherein C5For blasting drying period exhaust gas specific heat, V2For blasting drying period exhausted air quantity, T2For blasting drying period Air Temperature
Degree, C6For down-draft drying zone exhaust gas specific heat, V3For down-draft drying zone exhausted air quantity, V4To preheat I sections of exhausted air quantities, T3It is dry for exhausting
With I sections of exhaust gas temperature of preheating, CIn advanceTo preheat I sections of exhaust gas specific heats, TIn advanceTo preheat I sections of exhaust gas temperature;
The heat Q for obtaining water evaporation and taking away2Include:
According to
Q2=J1×GWater
Obtain Q2, wherein J1Heat required for water evaporation for unit quality, GWaterFor the quality of moisture in green-ball;
The heat Q that the acquisition spreading and dedusting ash are taken away3Include:
According to
Q3=C7×T4×(GIt spreads+GDirt)
Obtain Q3, wherein C7For spreading and dedusting ash specific heat, T4For returning charge mean temperature, GIt spreadsFor spreading amount, GDirtFor dedusting ash quantity;
The heat Q for obtaining body heat dissipation and losing4Include:
According to
Q4=X1×(T5-T0)×λ1+X2×(T6-T0)×λ2+X3×(T7-T0)×λ3
+X4×(T8-T0)×λ4
Obtain Q4, wherein X1For drying grate surface area, X2For rotary kiln surface product, X3For ring cold machine surface area, X4For pipe surface
Product, λ1For drying grate coefficient of heat transfer, λ2For rotary kiln coefficient of heat transfer, λ3For ring cold machine coefficient of heat transfer, λ4For heat dissipation of pipeline coefficient, T5
For drying grate surface temperature, T6For rotary kiln surface temperature, T7For ring cold machine surface temperature, T8For pipe temperature, T0For environment sky
Temperature degree;
The heat Q for obtaining finished pellet mine belt and walking5Include:
According to
Q5=GBall×CBall×T9
Obtain Q5, wherein CBallFor finished ball nodulizing avergae specific heat, GBallFor finished ball pellet quality, T9For finished ball nodulizing after cooling
Temperature;
The acquisition, which is leaked out, radiates and the heat Q of loss6Include:
According to
Q6=L × C9×T10×V5
Obtain Q6, wherein L is drying grate air leak rate of air curtain, C9For the exhaust gas specific heat that leaks out, T10For exhaust gas temperature, V5Pass through wind for drying grate
Amount.
6. a kind of grate-kiln pelletizing burn-up control assembly, which is characterized in that described device includes:
Fuel initial setup module, for obtaining the estimated value G of fuel needed for pelletizing burns1;
Fuel calculation module, for the estimated value G according to required fuel1, pelletizing burning when technique and environmental conditions parameter, heat
Equation of equilibrium obtains the Actual combustion heat release value Q of fuel7;According to the Actual combustion heat release value Q of the fuel7With unit mass
Fuel low heat value q, according to formula Q7=q × G2Obtain the actual consumption value G of fuel2;Judge G2With G1It is whether equal;If no
It is equal, then by G2It is assigned to G1, and recalculate G2, until G2With G1It is equal;
Fuel control module, for according to G2Fuel is controlled.
7. device according to claim 6, which is characterized in that the fuel initial setup module includes:
Material data acquisition submodule, for obtaining material data, the material data includes material ingredient and each ingredient
Accounting;
Fuel initial estimate acquisition submodule, for obtaining according to the material data and input and output material balance formula
The estimated value G of fuel needed for pelletizing burns1。
8. device according to claim 6, which is characterized in that the fuel calculation module is in the estimation according to required fuel
Value G1, pelletizing burning when technique and environmental conditions parameter, heat balance equation, obtain the Actual combustion heat release value Q of fuel7When, it uses
In:
According to G1, pelletizing burning when technique and environmental conditions parameter, respectively obtain: the heat Q that green-ball is brought into1, green-ball moisture band
The heat Q entered2, gas for ignition burning release heat Q3, FeO oxidation release heat Q4, the heat Q that brings into of air5, fuel
Physics heat release Q6, and, exhaust heat Q1, the heat Q that takes away of water evaporation2, the heat Q that takes away of spreading and dedusting ash3、
The heat Q of body heat dissipation and loss4, the heat Q that walks of finished pellet mine belt5, leak out heat dissipation and lose heat Q6;
According to heat balance equation
Q1+Q2+Q3+Q4+Q5+Q6+Q7=Q1+Q2+Q3+Q4+Q5+Q6
Obtain the Actual combustion heat release value Q of fuel7。
9. device according to claim 8, which is characterized in that the heat Q for obtaining green-ball and bringing into1Include:
According to
Q1=CIt is mixed×GIt is mixed×T1
Obtain Q1, wherein CIt is mixedFor dry mixture specific heat, GIt is mixedFor dry mixture quality, T1For green-ball temperature;
The heat Q for obtaining green-ball moisture and bringing into2Include:
According to
Q2=C2×GWater×T1
Obtain Q2, wherein C2For the specific heat of moisture, GWaterFor the quality of moisture in green-ball, T1For green-ball temperature;
The heat Q for obtaining gas for ignition burning and releasing3Include:
According to
Q3=q1×VCoal gas
Obtain Q3, wherein q1For coal gas low heat value, VCoal gasFor gas consumption in ignition amount;
The heat Q for obtaining FeO oxidation and releasing4Include:
According to
Q4=CFeO×(H1×GEssence-H0×GBall)
Obtain Q4, wherein CFeOFor unit quality FeO oxidation heat liberation amount, H1For the content for mixing FeO in concentrate, H0For finished pellet
The content of FeO, G in mineEssenceTo mix concentrate quality, GBallFor finished ball pellet quality;
The heat Q for obtaining air and bringing into5Include:
According to
Q5=T0×C3×V1
Obtain Q5, wherein T0For air themperature, C3For air at room temperature specific heat, V1For total blast volume;
The acquisition fuel physical heat release Q6Include:
According to
Q6=C4×G1×TCombustion
Obtain Q6, wherein C4For the entalpy of fuel, TCombustionFor the temperature of fuel at normal temperature.
10. device according to claim 8, which is characterized in that the acquisition exhaust heat Q1Include:
According to
Q1=C5×V2×T2+C6×V3×T3+CIn advance×V4×TIn advance
Obtain Q1, wherein C5For blasting drying period exhaust gas specific heat, V2For blasting drying period exhausted air quantity, T2For blasting drying period Air Temperature
Degree, C6For down-draft drying zone exhaust gas specific heat, V3For down-draft drying zone exhausted air quantity, V4To preheat I sections of exhausted air quantities, T3It is dry for exhausting
With I sections of exhaust gas temperature of preheating, CIn advanceTo preheat I sections of exhaust gas specific heats, TIn advanceTo preheat I sections of exhaust gas temperature;
The heat Q for obtaining water evaporation and taking away2Include:
According to
Q2=J1×GWater
Obtain Q2, wherein J1Heat required for water evaporation for unit quality, GWaterFor the quality of moisture in green-ball;
The heat Q that the acquisition spreading and dedusting ash are taken away3Include:
According to
Q3=C7×T4×(GIt spreads+GDirt)
Obtain Q3, wherein C7For spreading and dedusting ash specific heat, T4For returning charge mean temperature, GIt spreadsFor spreading amount, GDirtFor dedusting ash quantity;
The heat Q for obtaining body heat dissipation and losing4Include:
According to
Q4=X1×(T5-T0)×λ1+X2×(T6-T0)×λ2+X3×(T7-T0)×λ3
+X4×(T8-T0)×λ4
Obtain Q4, wherein X1For drying grate surface area, X2For rotary kiln surface product, X3For ring cold machine surface area, X4For pipe surface
Product, λ1For drying grate coefficient of heat transfer, λ2For rotary kiln coefficient of heat transfer, λ3For ring cold machine coefficient of heat transfer, λ4For heat dissipation of pipeline coefficient, T5
For drying grate surface temperature, T6For rotary kiln surface temperature, T7For ring cold machine surface temperature, T8For pipe temperature, T0For environment sky
Temperature degree;
The heat Q for obtaining finished pellet mine belt and walking5Include:
According to
Q5=GBall×CBall×T9
Obtain Q5, wherein CBallFor finished ball nodulizing avergae specific heat, GBallFor finished ball pellet quality, T9For finished ball nodulizing after cooling
Temperature;
The acquisition, which is leaked out, radiates and the heat Q of loss6Include:
According to
Q6=L × C9×T10×V5
Obtain Q6, wherein L is drying grate air leak rate of air curtain, C9For the exhaust gas specific heat that leaks out, T10For exhaust gas temperature, V5Pass through wind for drying grate
Amount.
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CN101398258A (en) * | 2008-11-04 | 2009-04-01 | 首钢总公司 | Air-coal mixed spraying automatic control system and method thereof |
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GB2474454A (en) * | 2009-10-14 | 2011-04-20 | Ecoce Engineering Ltd | Fuel consumption controller |
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