CN107035833A - A kind of ball screw of service life length and preparation method thereof - Google Patents

A kind of ball screw of service life length and preparation method thereof Download PDF

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Publication number
CN107035833A
CN107035833A CN201710338409.8A CN201710338409A CN107035833A CN 107035833 A CN107035833 A CN 107035833A CN 201710338409 A CN201710338409 A CN 201710338409A CN 107035833 A CN107035833 A CN 107035833A
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CN
China
Prior art keywords
screw rod
nut
service life
screw
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN201710338409.8A
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Chinese (zh)
Inventor
吴新光
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Zhejiang Zhuo Qiu Transmission Science And Technology Ltd
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Zhejiang Zhuo Qiu Transmission Science And Technology Ltd
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Publication date
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Priority to CN201710338409.8A priority Critical patent/CN107035833A/en
Publication of CN107035833A publication Critical patent/CN107035833A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H25/00Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/14Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/042Guidance of lubricant
    • F16H57/043Guidance of lubricant within rotary parts, e.g. axial channels or radial openings in shafts

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

The invention discloses a kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), the nut is fixed on the outside of screw rod and bearing holder (housing, cover) is provided between nut and screw rod, bearing is installed on bearing holder (housing, cover), nut is additionally provided with pre- tabletting and the circulator for shuttling movement in place of the contact with screw rod, it is evenly arranged with screw rod outside multiple steel balls, screw rod and is provided with multiple antichattering systems.The present invention also disclosed the preparation method of the ball screw.The device is reasonable in design, simple in construction, easy for installation, and screw rod is made using high-manganese alloy material, and anti-wear performance is good, extends the service life of device;Oil duct is provided with nut, screw rod can be lubricated, damage of the friction to screw rod is reduced, it is to avoid heat condition occur, extend service life;Antichattering system is additionally provided with the device, kinematic accuracy is high, and reaction speed is fast, reduces processing request, reduces production cost.

Description

A kind of ball screw of service life length and preparation method thereof
Technical field
The present invention relates to a kind of mechanical fitting, specifically a kind of ball screw of service life length.
Background technology
Machinery refers to the general name of machine and mechanism, and machinery is exactly that people can be helped to reduce work difficulty or labour-saving instrument dress Put, as the article of chopsticks, broom and the class of tweezers one can be said to machinery, they are simple and mechanical.And complicated machinery is just It is to be made up of the simple and mechanical of two or more.These more complicated machineries are generally called machine.Machinery industry is Many parts are needed to use in the important component of China's heavy industry, machinery industry, ball screw is exactly one of which.Rolling Ballscrew is that gyration is converted into linear motion, or by preferable product that transform linear motion is gyration.Ball Leading screw is actuated element most-often used on machine tool and precision optical machinery, and its major function is to convert rotational motion to linearly Motion, or moment of torsion is converted into axial repeated action power, while having high accuracy, invertibity and efficient feature concurrently.Due to tool There is the frictional resistance of very little, ball-screw is widely used in various industrial equipments and precision instrument.Existing ball screw exists Abrasion when using is very big and can generate heat, and the temperature of screw mandrel raises and causes screw mandrel poor rigidity, and strut stability is worse, seriously Influence running accuracy, and the service life of influence ball screw.
The content of the invention
It is an object of the invention to provide a kind of ball screw of service life length, to solve to propose in above-mentioned background technology The problem of.
To achieve the above object, the present invention provides following technical scheme:
A kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), institute State nut and be fixed on the outside of screw rod and be provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover) and bearing is installed, nut and It is additionally provided with place of the contact of screw rod on pre- tabletting and the circulator for shuttling movement, screw rod and is evenly arranged with multiple steel balls, Multiple antichattering systems are provided with outside screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail slide block slides peace On linear guides, guide rail slide block is arranged on screw rod lower end.
It is used as further scheme of the invention:It is connected between multiple antichattering systems by connecting rod, is provided between bearing Back-up ring, screw rod is made using high-manganese alloy material.
It is used as further scheme of the invention:Cushion pad is installed between bearing and screw rod, cushion pad using silica gel or Person's elastomeric material makes.
It is used as further scheme of the invention:Oil duct is additionally provided with nut, the diameter at screw rod two ends is less than in screw rod Between section diameter.
The preparation method of the ball screw of the service life length, is comprised the following steps that:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic wave Inner Defect Testing, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, Pick out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, then by screw rod carry out half refine it is outer Circle and fine cylindrical, screw thread is made on screw rod using the technique of cold rolling shaping;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then will Screw rod is polished and coats antirust oil;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, guide rail slide block and linear on screw rod successively Guide rail is that can obtain finished product.
It is used as further scheme of the invention:Polishing includes steel wire buff polishing and buffing, and half fine grinding and fine grinding are adopted Use centerless grinder.
Compared with prior art, the beneficial effects of the invention are as follows:The device is reasonable in design, simple in construction, easy for installation, spiral shell Bar is made using high-manganese alloy material, and anti-wear performance is good, extends the service life of device;Oil duct is provided with nut, can be with Screw rod is lubricated, damage of the friction to screw rod is reduced, it is to avoid heat condition occur, extend service life;On the device Antichattering system is additionally provided with, kinematic accuracy is high, and reaction speed is fast, reduces processing request, reduces production cost.
Brief description of the drawings
Fig. 1 is the structural representation of the ball screw of service life length.
Wherein:1- screw rods, 2- nuts, 3- circulators, the pre- tablettings of 4-, 5- steel balls, 6- oil ducts, 7- bearing holder (housing, cover)s, 8- guide rails are slided Block, 9- linear guides.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Embodiment 1
A kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), institute State nut and be fixed on the outside of screw rod and be provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover) and bearing is installed, nut and It is additionally provided with place of the contact of screw rod on pre- tabletting and the circulator for shuttling movement, screw rod and is evenly arranged with multiple steel balls, Multiple antichattering systems are provided with outside screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail slide block slides peace On linear guides, guide rail slide block is arranged between screw rod lower end, multiple antichattering systems to be connected by connecting rod, between bearing Back-up ring is installed, screw rod is made using high-manganese alloy material.
The preparation method of the ball screw of the service life length, is comprised the following steps that:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic wave Inner Defect Testing, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, Pick out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, then by screw rod carry out half refine it is outer Circle and fine cylindrical, screw thread is made on screw rod using the technique of cold rolling shaping;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then will Screw rod is polished and coats antirust oil;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, guide rail slide block and linear on screw rod successively Guide rail is that can obtain finished product.
Embodiment 2
A kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), institute State nut and be fixed on the outside of screw rod and be provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover) and bearing is installed, nut and It is additionally provided with place of the contact of screw rod on pre- tabletting and the circulator for shuttling movement, screw rod and is evenly arranged with multiple steel balls, Multiple antichattering systems are provided with outside screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail slide block slides peace On linear guides, guide rail slide block is arranged on screw rod lower end, cushion pad is provided between bearing and screw rod, cushion pad uses silicon Glue or elastomeric material make.
The preparation method of the ball screw of the service life length, is comprised the following steps that:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic wave Inner Defect Testing, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, Pick out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, then by screw rod carry out half refine it is outer Circle and fine cylindrical, screw thread is made on screw rod using the technique of cold rolling shaping;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then will Screw rod is polished and coats antirust oil;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, cushion pad, guide rail slide block on screw rod successively It is that can obtain finished product with linear guides.
Embodiment 3
A kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), institute State nut and be fixed on the outside of screw rod and be provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover) and bearing is installed, nut and It is additionally provided with place of the contact of screw rod on pre- tabletting and the circulator for shuttling movement, screw rod and is evenly arranged with multiple steel balls, Multiple antichattering systems are provided with outside screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail slide block slides peace On linear guides, guide rail slide block, which is arranged on screw rod lower end, nut, is additionally provided with oil duct, and the diameter at screw rod two ends is less than spiral shell The diameter of bar interlude.
The preparation method of the ball screw of the service life length, is comprised the following steps that:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic wave Inner Defect Testing, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, Pick out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, then screw rod is carried out using not being in the mood for Grinding machine carries out half fine cylindrical and fine cylindrical, and screw thread is made using the technique of cold rolling shaping on screw rod;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then will Screw rod is polished and coats antirust oil, and polishing includes steel wire buff polishing and buffing;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, guide rail slide block and linear on screw rod successively Guide rail is that can obtain finished product.
Embodiment 4
A kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), institute State nut and be fixed on the outside of screw rod and be provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover) and bearing is installed, nut and It is additionally provided with place of the contact of screw rod on pre- tabletting and the circulator for shuttling movement, screw rod and is evenly arranged with multiple steel balls, Multiple antichattering systems are provided with outside screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail slide block slides peace On linear guides, guide rail slide block is arranged between screw rod lower end, multiple antichattering systems to be connected by connecting rod, between bearing Back-up ring is installed, screw rod is made using high-manganese alloy material, cushion pad is provided between bearing and screw rod, cushion pad uses silica gel Or elastomeric material makes.
The preparation method of the ball screw of the service life length, is comprised the following steps that:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic wave Inner Defect Testing, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, Pick out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, then by screw rod carry out half refine it is outer Circle and fine cylindrical, screw thread is made on screw rod using the technique of cold rolling shaping;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then will Screw rod is polished and coats antirust oil, and polishing includes steel wire buff polishing and buffing;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, cushion pad, guide rail slide block on screw rod successively It is that can obtain finished product with linear guides.
Embodiment 5
A kind of ball screw of service life length, including screw rod, nut, circulator, pre- tabletting, steel ball and bearing holder (housing, cover), institute State nut and be fixed on the outside of screw rod and be provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover) and bearing is installed, nut and It is additionally provided with place of the contact of screw rod on pre- tabletting and the circulator for shuttling movement, screw rod and is evenly arranged with multiple steel balls, Multiple antichattering systems are provided with outside screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail slide block slides peace On linear guides, guide rail slide block is arranged between screw rod lower end, multiple antichattering systems to be connected by connecting rod, between bearing Back-up ring is installed, screw rod is made using high-manganese alloy material, cushion pad is provided between bearing and screw rod, cushion pad uses silica gel Or elastomeric material makes, oil duct is additionally provided with nut, the diameter at screw rod two ends is less than the diameter of screw rod interlude.
The preparation method of the ball screw of the service life length, is comprised the following steps that:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic wave Inner Defect Testing, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, Pick out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, screw rod is then used into centerless grinder Half fine cylindrical and fine cylindrical are carried out, screw thread is made using the technique of cold rolling shaping on screw rod;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then will Screw rod is polished and coats antirust oil, and polishing includes steel wire buff polishing and buffing;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, guide rail slide block and linear on screw rod successively Guide rail is that can obtain finished product.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.Any reference in claim should not be considered as to the claim involved by limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It may be appreciated other embodiment.

Claims (6)

1. a kind of ball screw of service life length, it is characterised in that including screw rod, nut, circulator, pre- tabletting, steel ball and Bearing holder (housing, cover), the nut, which is fixed on the outside of screw rod and is provided between nut and screw rod on bearing holder (housing, cover), bearing holder (housing, cover), is provided with axle Hold, nut is additionally provided with pre- tabletting and the circulator for shuttling movement, screw rod in place of the contact with screw rod and is evenly arranged with Multiple antichattering systems are provided with outside multiple steel balls, screw rod, antichattering system includes linear guides and guide rail slide block, and guide rail is slided Block is slidably mounted on linear guides, and guide rail slide block is arranged on screw rod lower end.
2. the ball screw of service life length according to claim 1, it is characterised in that the multiple antichattering system it Between be connected by connecting rod, back-up ring is installed, screw rod is using high-manganese alloy material making between bearing.
3. the ball screw of service life length according to claim 1 or 2, it is characterised in that the bearing and screw rod it Between cushion pad is installed, cushion pad is made using silica gel or elastomeric material.
4. the ball screw of service life length according to claim 1, it is characterised in that be additionally provided with oil on the nut Road, the diameter at screw rod two ends is less than the diameter of screw rod interlude.
5. a kind of preparation method of the ball screw of service life length as described in claim 1-4 is any, it is characterised in that tool Body step is as follows:
Step one, raw material are screened using rod iron non-destructive detecting device, face crack eddy current inspection and ultrasonic internal Defects detection, automatically to not meeting the rod iron position spray painting mark that detection is required, does after defect part cut-out and scraps processing, select Go out qualified raw material and raw material are cut off;
Step 2, by raw material carry out thick alignment and roughly grind it is cylindrical screw rod is made, then by screw rod carry out half fine cylindrical and Fine cylindrical, screw thread is made on screw rod using the technique of cold rolling shaping;
Step 3, the screw rod of step 2 is heat-treated, and Technology for Heating Processing includes quenching, normalizing and tempering, then by screw rod It is polished and coats antirust oil;
Step 4, installs nut, bearing holder (housing, cover), circulator, pre- tabletting, steel ball, guide rail slide block and linear guides on screw rod successively It can obtain finished product.
6. the preparation method of the ball screw of service life length according to claim 1, it is characterised in that polishing includes steel Silk buff polishing and buffing, half refines and refines using centerless grinder.
CN201710338409.8A 2017-05-15 2017-05-15 A kind of ball screw of service life length and preparation method thereof Pending CN107035833A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201710338409.8A CN107035833A (en) 2017-05-15 2017-05-15 A kind of ball screw of service life length and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109702801A (en) * 2018-12-27 2019-05-03 李成山 A kind of food processing slicer easy to clean
CN110712015A (en) * 2019-10-27 2020-01-21 上海诺银机电科技有限公司 Ball screw capable of running stably under extraordinary environment and preparation method thereof
DE102021121644A1 (en) 2021-08-20 2023-02-23 Dietz Gmbh Swivel roller bearing sleeve or chassis or rollator with such a bearing sleeve

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0773389A1 (en) * 1994-09-28 1997-05-14 IAI Corporation Actuator
CN203141203U (en) * 2012-08-31 2013-08-21 天津市天工伟业数控机床有限公司 Anti-shaking device of ball screw
CN103821894A (en) * 2014-02-26 2014-05-28 南通原亚精密机械有限公司 Rolling ball lead screw
CN204711650U (en) * 2015-05-22 2015-10-21 云南正成工精密机械有限公司 Leading screw follow-up supporting mechanism
CN106181276A (en) * 2016-08-24 2016-12-07 青阳县恒远机械制造有限责任公司 A kind of screw rod processing technique

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0773389A1 (en) * 1994-09-28 1997-05-14 IAI Corporation Actuator
CN203141203U (en) * 2012-08-31 2013-08-21 天津市天工伟业数控机床有限公司 Anti-shaking device of ball screw
CN103821894A (en) * 2014-02-26 2014-05-28 南通原亚精密机械有限公司 Rolling ball lead screw
CN204711650U (en) * 2015-05-22 2015-10-21 云南正成工精密机械有限公司 Leading screw follow-up supporting mechanism
CN106181276A (en) * 2016-08-24 2016-12-07 青阳县恒远机械制造有限责任公司 A kind of screw rod processing technique

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109702801A (en) * 2018-12-27 2019-05-03 李成山 A kind of food processing slicer easy to clean
CN110712015A (en) * 2019-10-27 2020-01-21 上海诺银机电科技有限公司 Ball screw capable of running stably under extraordinary environment and preparation method thereof
DE102021121644A1 (en) 2021-08-20 2023-02-23 Dietz Gmbh Swivel roller bearing sleeve or chassis or rollator with such a bearing sleeve

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