CN107034004A - 一种轴承加工用合成磨削液 - Google Patents

一种轴承加工用合成磨削液 Download PDF

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CN107034004A
CN107034004A CN201710423903.4A CN201710423903A CN107034004A CN 107034004 A CN107034004 A CN 107034004A CN 201710423903 A CN201710423903 A CN 201710423903A CN 107034004 A CN107034004 A CN 107034004A
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grinding fluid
acetate
bearing machining
borax
synthesis
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张镝
范强
张宏
王忠伟
李萍
王莹
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LUOYANG TIEMUKEN BEARING CO Ltd
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LUOYANG TIEMUKEN BEARING CO Ltd
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/087Boron oxides, acids or salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/124Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04Detergent property or dispersant property
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/08Resistance to extreme temperature
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40Low content or no content compositions
    • C10N2030/42Phosphor free or low phosphor content compositions
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64Environmental friendly compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/02Bearings
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Sliding-Contact Bearings (AREA)
  • Lubricants (AREA)

Abstract

本发明涉及一种轴承加工用合成磨削液。该磨削液由以下质量百分比的组分组成:葡萄糖酸2%~4%,柠檬酸0.2%~0.4%,硼砂0.2%~0.4%,醋酸盐0.2%~0.4%,余量为水。本发明的轴承加工用合成磨削液,由葡萄糖酸、柠檬酸、硼砂、醋酸盐和水组成,组成成分简单;该磨削液中,硼砂起到润滑作用,葡萄糖酸、柠檬酸协同起到防锈作用,醋酸盐作为磨削助剂使用,配方中各组分协同作用,使用较小用量即可在保证清洗性能和冷却性能的条件下,提高磨削液的润滑性能和防锈性能。

Description

一种轴承加工用合成磨削液
技术领域
本发明属于磨削液技术领域,具体涉及一种轴承加工用合成磨削液。
背景技术
轴承加工用合成磨削液以往主要为油基磨削液(非水溶性油剂)。油基磨削液以矿物油为基础,虽然润滑性好,但是冷却性差、难清洗、易燃、污染环境,难以在用户中推广和应用。
授权公告号为CN103695148B的专利公开了一种轴承用高速磨削液,由以下重量百分比的组分组成:有机酸三乙醇胺8%~12%,硼酸酯或油酸三乙醇胺7%~10%,OP-105%~8%,表面活性剂4.5%~6%,钼酸钠0.5%~1.5%,杀菌剂0.8~1.2%,消泡剂0.3~0.7%,余量为蒸馏水。
现有的磨削液品种,虽然改善了冷却性和易清洗性,但组成成分复杂,成本高,难以大规模推广应用。
发明内容
本发明的目的是提供一种轴承加工用合成磨削液,用以解决现有的磨削液组成成分复杂、成本高的问题。
为了实现以上目的,本发明所采用的技术方案是:
一种轴承加工用合成磨削液,由以下质量百分比的组分组成:葡萄糖酸2%~4%,柠檬酸0.2%~0.4%,硼砂0.2%~0.4%,醋酸盐0.2%~0.4%,余量为水。
本发明的轴承加工用合成磨削液,由葡萄糖酸、柠檬酸、硼砂、醋酸盐和水组成,组成成分简单;该磨削液中,硼砂起到润滑作用,葡萄糖酸、柠檬酸协同起到防锈作用,醋酸盐作为磨削助剂使用,配方中各组分协同作用,使用较小用量即可在保证清洗性能和冷却性能的条件下,提高磨削液的润滑性能和防锈性能。
优选的,所述醋酸盐为醋酸钠和/或醋酸钾。
本发明的轴承加工用合成磨削液,具有良好的润滑、冷却、清洗、防锈性能;原料简单易得,大幅度减低了磨削液的成本,适于推广应用;不含亚硝酸盐、磷酸盐等对人体和环境有害的成分,使产品的安全卫生质量大幅提升,特别适用于轴承套圈、滚子等的磨削加工,可以达到较高的加工精度。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
实施例1
本实施例的轴承加工用合成磨削液,由以下重量百分比的组分组成:葡萄糖酸2%,柠檬酸0.4%,硼砂0.4%,醋酸钠0.4%,余量为水。
将葡萄糖酸、柠檬酸、硼砂、醋酸钠加入水溶解,即得合成磨削液。
实施例2
本实施例的轴承加工用合成磨削液,由以下重量百分比的组分组成:葡萄糖酸3%,柠檬酸0.3%,硼砂0.3%,醋酸钠0.3%,余量为水。
实施例3
本实施例的轴承加工用合成磨削液,由以下重量百分比的组分组成:葡萄糖酸4%,柠檬酸0.2%,硼砂0.2%,醋酸钠0.2%,余量为水。

Claims (2)

1.一种轴承加工用合成磨削液,其特征在于,由以下质量百分比的组分组成:葡萄糖酸2%~4%,柠檬酸0.2%~0.4%,硼砂0.2%~0.4%,醋酸盐0.2%~0.4%,余量为水。
2.如权利要求1所述的轴承加工用合成磨削液,其特征在于,所述醋酸盐为醋酸钠和/或醋酸钾。
CN201710423903.4A 2017-06-07 2017-06-07 一种轴承加工用合成磨削液 Pending CN107034004A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114989883A (zh) * 2022-07-21 2022-09-02 天津开放大学 一种环保型低冰点的水性切削液

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1228803A (zh) * 1996-08-30 1999-09-15 索罗蒂亚公司 新的水可熔性的金属加工流体
CN101184868A (zh) * 2005-04-06 2008-05-21 雷姆技术公司 高密度碳化物的超级抛光

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1228803A (zh) * 1996-08-30 1999-09-15 索罗蒂亚公司 新的水可熔性的金属加工流体
CN101184868A (zh) * 2005-04-06 2008-05-21 雷姆技术公司 高密度碳化物的超级抛光

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114989883A (zh) * 2022-07-21 2022-09-02 天津开放大学 一种环保型低冰点的水性切削液

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