CN107033351A - A kind of preparation technology of ultralow viscous dimethicone - Google Patents

A kind of preparation technology of ultralow viscous dimethicone Download PDF

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Publication number
CN107033351A
CN107033351A CN201611079203.XA CN201611079203A CN107033351A CN 107033351 A CN107033351 A CN 107033351A CN 201611079203 A CN201611079203 A CN 201611079203A CN 107033351 A CN107033351 A CN 107033351A
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dimethicone
ultra
preparation technology
low viscosity
viscosity dimethicone
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CN107033351B (en
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曹姣洁
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Jiangxi Bluestar Xinghuo Silicone Co Ltd
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Jiangxi Bluestar Xinghuo Silicone Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Silicon Polymers (AREA)

Abstract

The invention discloses a kind of preparation technology of ultralow viscous dimethicone, rectifying mode is used to the low molecule separation in dimethicone, by setting rectifying condition, high boiling component and separation low boiling component can farthest be retained, and then better control over octamethylcy-clotetrasiloxane and decamethylcyclopentaandoxane etc. molecule content in the higher ultralow viscous dimethicone of boiling point, it is set to meet the application requirement of some special high-end applications field such as personal care industries, the lower ultralow viscous linear dimethyl silicone oil of boiling point can also be intercepted from rectifying cut simultaneously, improve a yield of reaction.

Description

A kind of preparation technology of ultralow viscous dimethicone
Technical field
It is adapted to the present invention relates to a kind of preparation technology of ultralow viscous dimethicone, more particularly to one kind in personal nursing row The preparation technology of the ultralow viscous dimethicone of industry.
Background technology
Dimethicone is the transparency liquid of colorless and odorless, and its surface tension is low, and with high surface-active, excellent disappears Steep anti-foaming property and good film forming.Dimethicone has hydrophobicity, water insoluble.Dimethicone has good with other materials Good isolation, greasy property is more excellent.In the case where not influenceing to breathe freely, there is the moist performance of barrier.Dimethicone is in width Within the temperature range of viscosity B coefficent it is small.Heat resistance acid-proof.Chemical property is stable, and boiling point is high, and freezing point is low, is used as liquid The wide temperature range of presence.The electrical property of dimethicone is good, and rate factor is small when especially in various frequency ranges, its surface Power is small.Anti-shear performance is excellent.The excellent property based on more than, dimethicone is widely used in machinery, electric, weaving, applied The each department of national economy such as material, medical science.In the production process of dimethicone, industrially generally use by low mole of matter The low molar mass dimethyl polysiloxane (MDnM) that the dimethicone (D4 or DMC) of amount is blocked with trimethylsiloxy group Through catalytic equilibration, then in the acquisition after pulling out low molecular compound under maximum vacuum at 150-200 DEG C.This method is general It is adapted to prepare the dimethicone that viscosity is higher than more than 50cs, for the dimethicone of more low viscosity, using this method not only One time yield is low, high energy consumption, and product quality can not meet the requirement of some special industries.Particularly personal nursing row Industry, the residual volume control to ring bodies such as D4, D5 is more and more stricter.
CN201410290685 discloses a kind of continuous preparation process of high-purity low-viscosity dimethicone, including with Lower step:Methyl cyclosiloxane and end-capping reagent are removed water through liquid nitrogen frozen successively, depth water removal makes the water content of mixture extremely Below 300ppb, then through adsorption filtration, ultrafiltration membrance filter, preheating, enters catalytic reaction in the fluid bed equipped with catalyst, Gained reactant sloughs low-boiling-point substance through adsorption filtration, ultrafiltration membrance filter, de- low process, obtains dimethicone.The patent is only suitable for Prepare and be less than 50-1000mm2/ s dimethicone, is not suitable for preparing less than 50mm2/ below s silicone oil;And the patent makes With adsorption filtration, ultrafiltration membrance filter, equipment investment is added, technological process is longer.
The content of the invention
It is an object of the invention to provide a kind of preparation technology of ultralow viscous dimethicone, raw material is made full use of, is being protected Ultralow viscous the two of the high-end applications field that meets, particularly personal care industries purposes are prepared in the case of demonstrate,proving a good yield Methyl-silicone oil.
A kind of preparation technology of ultra-low viscosity dimethicone, comprises the following steps:Methyl cyclosiloxane after metering and Methyl blocking agent is further pulled out by being added to after adsorbent in reactor or flask in the case where heating up and being passed through nitrogen Moisture in material, reaches and adds catalyst after reaction temperature into reactor or flask, maintenance reaction for a period of time, until mixed The viscosity for closing liquid is not changing, and material is turned over rectifying still is moved to after filter, sets under rectifying condition, interception different temperatures Cut, can obtain the ultra-low viscosity dimethicone wire body of different viscosities from the cut under different temperatures, and kettle liquid is viscous The slightly higher ultra-low viscosity dimethicone of degree, sub-fraction wire body and ring body cut can return to continue in next batch reaction into Row balanced reaction.
A kind of preparation technology of ultra-low viscosity dimethicone, described methyl cyclosiloxane and the quality of methyl blocking agent Than for 1-10:1.
A kind of preparation technology of ultra-low viscosity dimethicone, described methyl cyclosiloxane is the silica of prestox ring four Alkane, decamethylcyclopentaandoxane or dimethicone.
A kind of preparation technology of ultra-low viscosity dimethicone, described methyl blocking agent is that chemical general formula is Me3SiO (Me2SiO)nSiMe3Compound, wherein n=1-100.
A kind of preparation technology of ultra-low viscosity dimethicone, described methyl blocking agent is that chemical general formula is Me3SiO (Me2SiO)nSiMe3Compound and methyl cyclosiloxane mixture, wherein n=1-100.
A kind of preparation technology of ultra-low viscosity dimethicone, the adsorbent is adsorbent of molecular sieve.
A kind of preparation technology of ultra-low viscosity dimethicone, the drying nitrogen is nitrogen of the dew point below -40 DEG C.
A kind of preparation technology of ultra-low viscosity dimethicone, the reaction temperature is 50-100 degrees Celsius.
A kind of preparation technology of ultra-low viscosity dimethicone, the catalyst is Emathlite or large aperture cation acid Property resin.
A kind of preparation technology of ultra-low viscosity dimethicone, the rectifying column be vacuum, separate the temperature difference 10 DEG C with On component.
The advantage of the invention is that:
1st, present invention setting methyl cyclosiloxane and the mass ratio of methyl blocking agent, can prepare in the range of this and arbitrarily be less than 50mm2/ s ultralow viscous dimethicone, by feed change ratio, can adjust the yield of purpose product.
2nd, the present invention is inhaled before raw material methyl cyclosiloxane and methyl blocking agent are added into reactor by adsorbent It is attached fall impurity therein, it is to avoid impurity, which is introduced in after reactor, can not remove clean, impurities accumulation be caused, to subsequent production Impact.
3rd, the present invention uses rectifying mode to the low molecule separation in dimethicone, by setting rectifying condition, Can farthest retain high boiling component and separation low boiling component, so better control over boiling point it is higher ultralow viscous two Octamethylcy-clotetrasiloxane and decamethylcyclopentaandoxane etc. molecule content in methyl-silicone oil, allow it meeting some spies The application requirement of different high-end applications field such as personal care industries, while can also be intercepted from rectifying cut, boiling point is lower to be surpassed Low viscous linear dimethyl silicone oil, improves a yield of reaction.
4th, preparation technology of the invention can meet performance requirement of the high-end applications field to ultralow viscous dimethicone, obtain The ultralow viscous dimethicone purity arrived is high, wherein the ring body content such as octamethylcy-clotetrasiloxane and decamethylcyclopentaandoxane It is low, and the dimethicone of the more low viscosity of high added value can be obtained from rectifying cut simultaneously, improve the one of raw material Secondary utilization rate, reduces energy consumption.
5th, the wire body and ring body that can not be directly utilized on a small quantity in the present invention can be recycled, and reach raw material availability 100%, zero-emission is reached, is a kind of and the environment-friendly environmental protection technique for efficiently preparing high-purity silicone oil with low viscosity, it is adaptable to The production of ultralow low viscosity dimethyl silicone oil.
Embodiment
Below in conjunction with specific embodiment, the present invention is furture elucidated, but these embodiments are only used for explaining the present invention, without It is to be used to limit the scope of the present invention.
Embodiment 1:
Handle HMDO and dimethicone with molecular sieve in advance, by the HMDO handled well and Dimethicone is with 2:3 mass ratio is added in 1000ml flask, starts heating, while being passed through drying into flask Nitrogen, pulls out water half an hour, is warming up to 80 DEG C, adds and dries 602 resins, 8h is reacted at 80 DEG C, viscosity no longer changes, cooling drop Warm to room temperature, filter, filtrate is transferred in the flask with rectifying column and carries out rectifying, cut under 91 DEG C/- 90KPa of interception, i.e., For octamethyltrisiloxane, yield reaches 8%, and it is 99.8% to analyze its purity;Cut under 127 DEG C/- 90KPa is intercepted, yield reaches 9%, it is 99.1% to analyze its purity;Cut under 158 DEG C/90KPa is intercepted, yield is 9%, it is 98.5% to analyze its purity;Exist again Rectifying to no liquid flows out under 163/-90KPa, takes kettle liquid, yield is 63%, analyzes its viscosity for 5.1mm2/ s, prestox ring four Content of siloxane is 0.067%, and decamethylcyclopentaandoxane content is 0.091%;Remaining 11% cut is left to lower batch reaction cycle Use.
Embodiment 2:
HMDO and octamethylcy-clotetrasiloxane are delivered to adsorbent of molecular sieve cylinder from respective storage tank with pump, passed through 8000L enamel reaction stills are squeezed into after sorbent tube, the mass ratio control of HMDO and octamethylcy-clotetrasiloxane exists 35:65, total amount of feeding is 5000L, by low-pressure steam to reactor heat temperature raising, and is passed through by bottom insertion tank into kettle Nitrogen, pulls out water 45 minutes, is warming up to 70 DEG C, adds and shifts to an earlier date dried catalyst, the balanced reaction 10h at 70 DEG C, and viscosity is not Change again, be transferred to rectifying tower reactor after material is delivered into filter filtering, open vacuum system, rectification parameters are set, Cut, as octamethyltrisiloxane under 91 DEG C/- 90KPa are intercepted, yield reaches 8%, it is 99.5% to analyze its purity;Interception 127 DEG C/- 90KPa under cut, yield reaches 8%, and it is 99.0% to analyze its purity;Cut under 158 DEG C/90KPa is intercepted, yield is 9%, It is 98.3% to analyze its purity;Rectifying to no liquid flows out under 163/-90KPa again, takes kettle liquid, yield is 63%, analyzes it and glues Spend for 6.2mm2/ s, octamethylcy-clotetrasiloxane content is 0.061%, and decamethylcyclopentaandoxane content is 0.093%;It is remaining 10% cut is left to lower batch reaction cycle and used.
Embodiment 3:
HMDO and octamethylcy-clotetrasiloxane are delivered to adsorbent of molecular sieve cylinder from respective storage tank with pump, passed through Squeeze into 8000L enamel reaction stills after sorbent tube, HMDO and octamethylcy-clotetrasiloxane from mass ratio control 20:80, total amount of feeding is 5000L, by low-pressure steam to reactor heat temperature raising, and is led to by bottom insertion tank into kettle Enter nitrogen, pull out water 45 minutes, be warming up to 60 DEG C, add catalyst dried in advance, balanced reaction 13h, viscosity at 60 DEG C No longer change, be transferred to rectifying tower reactor after material is delivered into filter filtering, open vacuum system, set rectifying to join Cut, as octamethyltrisiloxane under number, 91 DEG C/- 90KPa of interception, yield reach 6%, and it is 99.5% to analyze its purity;Interception Cut under 127 DEG C/- 90KPa, yield reaches 7%, and it is 99.0% to analyze its purity;Cut under 158 DEG C/90KPa is intercepted, yield is 7%, it is 98.3% to analyze its purity;Rectifying to no liquid flows out under 163/-90KPa again, takes kettle liquid, yield is 74%, analyzes it Viscosity is 10.1mm2/ s, octamethylcy-clotetrasiloxane content is 0.061%, and decamethylcyclopentaandoxane content is 0.093%;It is surplus 6% cut of remaininging is left to lower batch reaction cycle and used.

Claims (10)

1. a kind of preparation technology of ultra-low viscosity dimethicone, it is characterised in that:Comprise the following steps:Methyl ring after metering Siloxanes and methyl blocking agent are entered by being added to after adsorbent in reactor or flask in the case where heating up and being passed through nitrogen One step pulls out the moisture in material, reaches and adds catalyst after reaction temperature into reactor or flask, during one section of maintenance reaction Between, until the viscosity of mixed liquor is not changing, material is turned over rectifying still is moved to after filter, rectifying condition is set, and interception is not Cut under synthermal, can obtain the ultra-low viscosity dimethicone wire body of different viscosities from the cut under different temperatures, and Kettle liquid is the slightly higher ultra-low viscosity dimethicone of viscosity, and it is anti-that sub-fraction wire body and ring body cut can return to next batch Continue to be balanced reaction in answering.
2. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:Described methyl Cyclosiloxane and the mass ratio of methyl blocking agent are 1-10:1.
3. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:Described methyl Cyclosiloxane is octamethylcy-clotetrasiloxane, decamethylcyclopentaandoxane or dimethicone.
4. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:Described methyl End-capping reagent is that chemical general formula is Me3SiO(Me2SiO)nSiMe3Compound, wherein n=1-100.
5. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:Described methyl End-capping reagent is that chemical general formula is Me3SiO(Me2SiO)nSiMe3Compound and methyl cyclosiloxane mixture, wherein n=1- 100。
6. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:The adsorbent For adsorbent of molecular sieve.
7. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:The dry nitrogen Gas is nitrogen of the dew point below -40 DEG C.
8. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:The reaction temperature Spend for 50-100 degrees Celsius.
9. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:The catalyst For Emathlite or large aperture cation acidic resins.
10. a kind of preparation technology of ultra-low viscosity dimethicone as claimed in claim 1, it is characterised in that:The rectifying Tower is vacuum, separates component of the temperature difference more than 10 DEG C.
CN201611079203.XA 2016-11-30 2016-11-30 Preparation process of ultralow-viscosity dimethyl silicone oil Active CN107033351B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110687228A (en) * 2019-11-14 2020-01-14 湖南九典制药股份有限公司 Method for detecting related substances in simethicone
CN110804185A (en) * 2019-11-29 2020-02-18 湖北新海鸿化工有限公司 Production process of 201 methyl silicone oil
CN110878141A (en) * 2019-11-29 2020-03-13 湖北新海鸿化工有限公司 Production process of room-temperature vulcanized methyl silicone rubber

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040082850A (en) * 2003-03-20 2004-09-30 주식회사 금강고려화학 A method for preparing polydimethylsiloxane having low viscosity
CN203408486U (en) * 2013-07-09 2014-01-29 浙江合盛硅业有限公司 Device for rectifying and purifying decamethylcyclopentasiloxane from organic silicon high-boiling-point ring body mixture
CN104059229A (en) * 2014-06-18 2014-09-24 湖北兴发化工集团股份有限公司 Preparation method for synthesizing methyl silicone oil under catalytic action of solid acid

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040082850A (en) * 2003-03-20 2004-09-30 주식회사 금강고려화학 A method for preparing polydimethylsiloxane having low viscosity
CN203408486U (en) * 2013-07-09 2014-01-29 浙江合盛硅业有限公司 Device for rectifying and purifying decamethylcyclopentasiloxane from organic silicon high-boiling-point ring body mixture
CN104059229A (en) * 2014-06-18 2014-09-24 湖北兴发化工集团股份有限公司 Preparation method for synthesizing methyl silicone oil under catalytic action of solid acid

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110687228A (en) * 2019-11-14 2020-01-14 湖南九典制药股份有限公司 Method for detecting related substances in simethicone
CN110804185A (en) * 2019-11-29 2020-02-18 湖北新海鸿化工有限公司 Production process of 201 methyl silicone oil
CN110878141A (en) * 2019-11-29 2020-03-13 湖北新海鸿化工有限公司 Production process of room-temperature vulcanized methyl silicone rubber

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