CN107032815A - High ceramic material of a kind of compression strength and preparation method thereof - Google Patents

High ceramic material of a kind of compression strength and preparation method thereof Download PDF

Info

Publication number
CN107032815A
CN107032815A CN201710209216.2A CN201710209216A CN107032815A CN 107032815 A CN107032815 A CN 107032815A CN 201710209216 A CN201710209216 A CN 201710209216A CN 107032815 A CN107032815 A CN 107032815A
Authority
CN
China
Prior art keywords
parts
nano
mixture
ceramic material
compression strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201710209216.2A
Other languages
Chinese (zh)
Inventor
王波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changle Qiao Tong Industrial Design Co Ltd
Original Assignee
Changle Qiao Tong Industrial Design Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changle Qiao Tong Industrial Design Co Ltd filed Critical Changle Qiao Tong Industrial Design Co Ltd
Priority to CN201710209216.2A priority Critical patent/CN107032815A/en
Publication of CN107032815A publication Critical patent/CN107032815A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62204Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3262Manganese oxides, manganates, rhenium oxides or oxide-forming salts thereof, e.g. MnO
    • C04B2235/3267MnO2
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3293Tin oxides, stannates or oxide forming salts thereof, e.g. indium tin oxide [ITO]
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3852Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
    • C04B2235/386Boron nitrides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • C04B2235/522Oxidic
    • C04B2235/5232Silica or silicates other than aluminosilicates, e.g. quartz
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of high ceramic material of compression strength, it is made up of following raw material according to parts by weight:1.5 5 parts of 15 28 parts of building castoff, 8 15 parts of quartz sand, 5 14 parts of corundum, 14 30 parts of nano-metal-oxide, 2.5 5 parts of carborundum, 1.5 6 parts of boron nitride, 1.5 4.5 parts of alumina silicate fibre, 38 parts of paraffin, 7 19 parts of phenolic resin, 4 10 parts of tetrabutyl titanate, 26 parts of reinforcing fiber, 48 parts of cocoanut shell and xylitol.The present invention also disclosed the preparation method of the ceramic material.Extensively, preparation technology is simple, it is adaptable to large-scale industrial production for raw material sources of the present invention;Each component plays synergy in the present invention, using grinding, ball milling and scattered so that material is well mixed, and is then calcined under elevated pressure conditions, the compression strength, bending strength and fracture toughness for obtaining material are significantly better than existing product, with wide market prospects.

Description

High ceramic material of a kind of compression strength and preparation method thereof
Technical field
The present invention relates to field of new materials, the high ceramic material of specifically a kind of compression strength.
Background technology
Ceramic material is the class inorganic non-metallic material being made with natural or synthetic compound by shaping and high temperature sintering Material.It has the advantages that high-melting-point, high rigidity, resistance to oxidation, can be used as structural material, cutter material, because ceramics also have certain A little special performances, but also as functional material.Crystal grain is difficult to slide in traditional ceramic material, and material matter is crisp, sintering temperature It is high.The crystallite dimension of nano ceramics is small, and crystal grain is easily moved on other crystal grain, the nano ceramics material developed using nanometer technology Material is that existing ceramics are modified using nano-powder, by toward ceramics in add or generation nano-scale particle, whisker, chip Fiber etc., makes crystal grain, crystal boundary and the combination between them all reach nanometer level, makes the intensity, toughness and superplasticity of material Increase substantially.
Nonmetallic wear-resistant ceramic material can be applied to metal surface and be used as wear-resisting, refractory layer, " hydration knot conventional at present It is legal " the nonmetallic wear-resistant ceramic material of production, the method generally mixed using cement with water at normal temperatures, then again by cement with The mixture of water carries out mixing the resistance to of some strength with the aggregate in wear-resistant ceramic material, micro mist, dispersant, steel flat flanges Ceramic material is ground, the wear-resistant ceramic material compressive resistance of this method production is poor, and waste water resource increases production cost, expends Labour, this just brings inconvenience for the use of people.
The content of the invention
It is an object of the invention to provide a kind of high ceramic material of compression strength, to solve to propose in above-mentioned background technology The problem of.
To achieve the above object, the present invention provides following technical scheme:
A kind of high ceramic material of compression strength, is made up of following raw material according to parts by weight:15-28 parts of building castoff, quartz 8-15 parts of sand, 5-14 parts of corundum, 14-30 parts of nano-metal-oxide, 2.5-5 parts of carborundum, 1.5-6 parts of boron nitride, alumina silicate 1.5-4.5 parts of fiber, 3-8 parts of paraffin, 7-19 parts of phenolic resin, 4-10 parts of tetrabutyl titanate, 2-6 parts of reinforcing fiber, cocoanut shell 4-8 parts and 1.5-5 parts of xylitol.
It is used as further scheme of the invention:Reinforcing fiber uses alkali-free glass fibre, medium-alkali glass fibre and high-alkali glass The particle diameter of one or more of mixtures in glass fiber, quartz sand and corundum is no more than 3mm.
It is used as further scheme of the invention:Nano-metal-oxide is nano tin dioxide, nano-manganese dioxide, nano oxidized The mixture of zinc, nano titanium oxide and nano zircite, nano tin dioxide, nano-manganese dioxide, nano zine oxide, nanometer two The weight ratio of titanium oxide and nano zircite is 2-4:1-5:0.6-3:1-3:1.
The preparation method of the high ceramic material of the compression strength, is comprised the following steps that:
Step one, building castoff, quartz sand and corundum are well mixed, aggregate is made, it is standby;
Step 2, nano-metal-oxide, carborundum and boron nitride are well mixed and are added in the aqueous solution of organic matter, The addition of organic matter is the 15-40% of total weight of the mixture, obtains the first mixed solution, then add into the first mixture solution Enter clay mixture and be well mixed, the addition of clay mixture is the 20-30% of the first mixed solution gross weight, it is completely anti- Dewater treatment is carried out after should finishing, the first mixture is obtained;
Step 3, alumina silicate fibre, phenolic resin, tetrabutyl titanate, reinforcing fiber and cocoanut shell are well mixed and ground Scattered, grinding adds alcohol after 0.5-2 hours, continues to dry after grinding 1-3 hours, and drying product, which is put into ball mill, carries out ball Mill, obtains the second mixture;
Step 4, aggregate, the first mixture, the second mixture and xylitol high-speed stirred 20-30 minutes are placed in autoclave 20-40 minutes, make material fully dispersed, then add paraffin thereto and granulated, then enter at 1330-1650 degrees Celsius Row calcining, calcining is placed in natural cooling in nitrogen atmosphere after terminating, and takes out, you can obtain finished product.
It is used as further scheme of the invention:The pressure of step 4 mesohigh kettle is 23-30MPa, and temperature is that 55-75 is Celsius Degree.
Compared with prior art, the beneficial effects of the invention are as follows:Extensively, preparation technology is simple for raw material sources of the present invention, it is adaptable to Large-scale industrial production;Each component plays synergy in the present invention, using grinding, ball milling and scattered so that material is mixed Uniformly, then calcined under elevated pressure conditions, the compression strength, bending strength and fracture toughness for obtaining material are significantly better than Existing product, with wide market prospects.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Embodiment 1
A kind of high ceramic material of compression strength, is made up of following raw material according to parts by weight:15 parts of building castoff, quartz sand 8 Part, 5 parts of corundum, 14 parts of nano-metal-oxide, 2.5 parts of carborundum, 1.5 parts of boron nitride, 1.5 parts of alumina silicate fibre, paraffin 3 Part, 7 parts of phenolic resin, 4 parts of tetrabutyl titanate, 2 parts of reinforcing fiber, 4 parts of cocoanut shell and 1.5 parts of xylitol.Reinforcing fiber is used The particle diameter of alkali-free glass fibre, quartz sand and corundum is no more than 3mm.
The preparation method of the high ceramic material of the compression strength, is comprised the following steps that:
Step one, building castoff, quartz sand and corundum are well mixed, aggregate is made, it is standby;
Step 2, nano-metal-oxide, carborundum and boron nitride are well mixed and are added in the aqueous solution of organic matter, The addition of organic matter is the 21% of total weight of the mixture, obtains the first mixed solution, then addition is viscous into the first mixture solution Earth mixtures is simultaneously well mixed, and the addition of clay mixture is the 24% of the first mixed solution gross weight, completely after completion of the reaction Dewater treatment is carried out, the first mixture is obtained;
Step 3, alumina silicate fibre, phenolic resin, tetrabutyl titanate, reinforcing fiber and cocoanut shell are well mixed and ground Scattered, grinding adds alcohol after 0.5 hour, continues to dry after grinding 2 hours, and drying product, which is put into ball mill, carries out ball milling, Obtain the second mixture;
Step 4, aggregate, the first mixture, the second mixture and xylitol high-speed stirred 20 minutes are placed in 26 in autoclave Minute, make material fully dispersed, then add paraffin thereto and granulated, then calcined, forged at 1380 degrees Celsius Natural cooling in nitrogen atmosphere is placed in after sintering beam, is taken out, you can obtain finished product.
Embodiment 2
A kind of high ceramic material of compression strength, is made up of following raw material according to parts by weight:19 parts of building castoff, quartz sand 11 Part, 7 parts of corundum, 21 parts of nano-metal-oxide, 3 parts of carborundum, 3 parts of boron nitride, 2.5 parts of alumina silicate fibre, 5 parts of paraffin, phenol 3 parts of 12 parts of urea formaldehyde, 8 parts of tetrabutyl titanate, 4 parts of reinforcing fiber, 5 parts of cocoanut shell and xylitol.Nano-metal-oxide is to receive Rice tin oxide, nano-manganese dioxide, nano zine oxide, the mixture of nano titanium oxide and nano zircite, nano tin dioxide, Nano-manganese dioxide, nano zine oxide, the weight ratio of nano titanium oxide and nano zircite are 2:3:1.5:2:1.
The preparation method of the high ceramic material of the compression strength, is comprised the following steps that:
Step one, building castoff, quartz sand and corundum are well mixed, aggregate is made, it is standby;
Step 2, nano-metal-oxide, carborundum and boron nitride are well mixed and are added in the aqueous solution of organic matter, The addition of organic matter is the 26% of total weight of the mixture, obtains the first mixed solution, then addition is viscous into the first mixture solution Earth mixtures is simultaneously well mixed, and the addition of clay mixture is the 27% of the first mixed solution gross weight, completely after completion of the reaction Dewater treatment is carried out, the first mixture is obtained;
Step 3, alumina silicate fibre, phenolic resin, tetrabutyl titanate, reinforcing fiber and cocoanut shell are well mixed and ground Scattered, grinding adds alcohol after 1 hour, continues to dry after grinding 2.5 hours, and drying product, which is put into ball mill, carries out ball milling, Obtain the second mixture;
Step 4, by aggregate, the first mixture, the second mixture and xylitol high-speed stirred 27 minutes, being placed in pressure is 26MPa, temperature is 32 minutes in 63 degrees Celsius of autoclave, makes material fully dispersed, then adds paraffin thereto and carry out Granulation, is then calcined at 1470 degrees Celsius, and calcining is placed in natural cooling in nitrogen atmosphere after terminating, and is taken out, you can To finished product.
Embodiment 3
A kind of high ceramic material of compression strength, is made up of following raw material according to parts by weight:24 parts of building castoff, quartz sand 13 Part, 11 parts of corundum, 26 parts of nano-metal-oxide, 4 parts of carborundum, 5 parts of boron nitride, 4 parts of alumina silicate fibre, 7 parts of paraffin, phenolic aldehyde 5 parts of 16 parts of resin, 8 parts of tetrabutyl titanate, 5 parts of reinforcing fiber, 7 parts of cocoanut shell and xylitol.Alkali glass during reinforcing fiber is used The particle diameter of the mixture of fiber and high alkali glass fibre, quartz sand and corundum is no more than 3mm.Nano-metal-oxide is nanometer Tin oxide, nano-manganese dioxide, nano zine oxide, the mixture of nano titanium oxide and nano zircite, nano tin dioxide, receive Rice manganese dioxide, nano zine oxide, the weight ratio of nano titanium oxide and nano zircite are 4:3:1.6:2:1.
The preparation method of the high ceramic material of the compression strength, is comprised the following steps that:
Step one, building castoff, quartz sand and corundum are well mixed, aggregate is made, it is standby;
Step 2, nano-metal-oxide, carborundum and boron nitride are well mixed and are added in the aqueous solution of organic matter, The addition of organic matter is the 32% of total weight of the mixture, obtains the first mixed solution, then addition is viscous into the first mixture solution Earth mixtures is simultaneously well mixed, and the addition of clay mixture is the 28% of the first mixed solution gross weight, completely after completion of the reaction Dewater treatment is carried out, the first mixture is obtained;
Step 3, alumina silicate fibre, phenolic resin, tetrabutyl titanate, reinforcing fiber and cocoanut shell are well mixed and ground Scattered, grinding adds alcohol after 1 hour, continues to dry after grinding 1.5 hours, and drying product, which is put into ball mill, carries out ball milling, Obtain the second mixture;
Step 4, aggregate, the first mixture, the second mixture and xylitol high-speed stirred 28 minutes are placed in 35 in autoclave Minute, make material fully dispersed, then add paraffin thereto and granulated, then calcined, forged at 1540 degrees Celsius Natural cooling in nitrogen atmosphere is placed in after sintering beam, is taken out, you can obtain finished product.
Embodiment 4
A kind of high ceramic material of compression strength, is made up of following raw material according to parts by weight:27 parts of building castoff, quartz sand 14 Part, 13 parts of corundum, 28 parts of nano-metal-oxide, 4.5 parts of carborundum, 6 parts of boron nitride, 4.5 parts of alumina silicate fibre, 8 parts of paraffin, 4 parts of 18 parts of phenolic resin, 9 parts of tetrabutyl titanate, 6 parts of reinforcing fiber, 8 parts of cocoanut shell and xylitol.Reinforcing fiber uses alkali-free The particle diameter of the mixture of glass fibre, medium-alkali glass fibre and high alkali glass fibre, quartz sand and corundum is no more than 3mm.Receive Rice metal oxide is the mixed of nano tin dioxide, nano-manganese dioxide, nano zine oxide, nano titanium oxide and nano zircite Compound, nano tin dioxide, nano-manganese dioxide, nano zine oxide, the weight ratio of nano titanium oxide and nano zircite are 2:5:2.8:1.3:1.
The preparation method of the high ceramic material of the compression strength, is comprised the following steps that:
Step one, building castoff, quartz sand and corundum are well mixed, aggregate is made, it is standby;
Step 2, nano-metal-oxide, carborundum and boron nitride are well mixed and are added in the aqueous solution of organic matter, The addition of organic matter is the 34% of total weight of the mixture, obtains the first mixed solution, then addition is viscous into the first mixture solution Earth mixtures is simultaneously well mixed, and the addition of clay mixture is the 26% of the first mixed solution gross weight, completely after completion of the reaction Dewater treatment is carried out, the first mixture is obtained;
Step 3, alumina silicate fibre, phenolic resin, tetrabutyl titanate, reinforcing fiber and cocoanut shell are well mixed and ground Scattered, grinding adds alcohol after 1 hour, continues to dry after grinding 3 hours, and drying product, which is put into ball mill, carries out ball milling, obtains To the second mixture;
Step 4, by aggregate, the first mixture, the second mixture and xylitol high-speed stirred 24 minutes, being placed in pressure is 28MPa, temperature is 36 minutes in 66 degrees Celsius of autoclave, makes material fully dispersed, then adds paraffin thereto and carry out Granulation, is then calcined at 1610 degrees Celsius, and calcining is placed in natural cooling in nitrogen atmosphere after terminating, and is taken out, you can To finished product.
Product and existing product to embodiment 1-4 carry out performance test, and test result is shown in Table 1.
Table 1
From table 1 it follows that embodiment 1-4 product be superior in compression strength, bending strength and fracture toughness it is existing Product.
This product, as aggregate, adds a variety of nano-metal-oxides using building castoff, quartz sand and corundum, wherein The characteristics of nano tin dioxide and nano titanium oxide not only have reinforcing material intensity, also has photocatalysis, can keep material Clean-up performance;Carborundum is a kind of ideal " toughener ", can effectively provide the intensity of material;Boron nitride has high Hardness, be remarkably improved the hardness of ceramic material.Alumina silicate fibre, tetrabutyl titanate, reinforcing fiber, cocoanut shell and xylitol As doping, the intensity and toughness of product can be improved.The present invention is using grinding, ball milling and disperses so that material is well mixed, Then calcined under elevated pressure conditions, obtained texture material is homogeneous, performance is stable.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It may be appreciated other embodiment.

Claims (5)

1. the high ceramic material of a kind of compression strength, it is characterised in that be made up of following raw material according to parts by weight:Building castoff 15-28 parts, 8-15 parts of quartz sand, 5-14 parts of corundum, 14-30 parts of nano-metal-oxide, 2.5-5 parts of carborundum, boron nitride 1.5-6 parts, 1.5-4.5 parts of alumina silicate fibre, 3-8 parts of paraffin, 7-19 parts of phenolic resin, 4-10 parts of tetrabutyl titanate, enhancing it is fine 1.5-5 parts of 2-6 parts of dimension, 4-8 parts of cocoanut shell and xylitol.
2. the high ceramic material of compression strength according to claim 1, it is characterised in that the reinforcing fiber uses alkali-free The particle diameter of one or more of mixtures in glass fibre, medium-alkali glass fibre and high alkali glass fibre, quartz sand and corundum No more than 3mm.
3. the high ceramic material of compression strength according to claim 1 or 2, it is characterised in that the nano metal oxide Thing is the mixture of nano tin dioxide, nano-manganese dioxide, nano zine oxide, nano titanium oxide and nano zircite, nanometer Tin oxide, nano-manganese dioxide, nano zine oxide, the weight ratio of nano titanium oxide and nano zircite are 2-4:1-5: 0.6-3:1-3:1.
4. a kind of preparation method of the high ceramic material of compression strength as described in claim 1-3 is any, it is characterised in that tool Body step is as follows:
Step one, building castoff, quartz sand and corundum are well mixed, aggregate is made, it is standby;
Step 2, nano-metal-oxide, carborundum and boron nitride are well mixed and are added in the aqueous solution of organic matter, The addition of organic matter is the 15-40% of total weight of the mixture, obtains the first mixed solution, then add into the first mixture solution Enter clay mixture and be well mixed, the addition of clay mixture is the 20-30% of the first mixed solution gross weight, it is completely anti- Dewater treatment is carried out after should finishing, the first mixture is obtained;
Step 3, alumina silicate fibre, phenolic resin, tetrabutyl titanate, reinforcing fiber and cocoanut shell are well mixed and ground Scattered, grinding adds alcohol after 0.5-2 hours, continues to dry after grinding 1-3 hours, and drying product, which is put into ball mill, carries out ball Mill, obtains the second mixture;
Step 4, aggregate, the first mixture, the second mixture and xylitol high-speed stirred 20-30 minutes are placed in autoclave 20-40 minutes, make material fully dispersed, then add paraffin thereto and granulated, then enter at 1330-1650 degrees Celsius Row calcining, calcining is placed in natural cooling in nitrogen atmosphere after terminating, and takes out, you can obtain finished product.
5. the preparation method of the high ceramic material of compression strength according to claim 4, it is characterised in that the step 4 The pressure of mesohigh kettle is 23-30MPa, and temperature is 55-75 degrees Celsius.
CN201710209216.2A 2017-03-31 2017-03-31 High ceramic material of a kind of compression strength and preparation method thereof Withdrawn CN107032815A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710209216.2A CN107032815A (en) 2017-03-31 2017-03-31 High ceramic material of a kind of compression strength and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710209216.2A CN107032815A (en) 2017-03-31 2017-03-31 High ceramic material of a kind of compression strength and preparation method thereof

Publications (1)

Publication Number Publication Date
CN107032815A true CN107032815A (en) 2017-08-11

Family

ID=59534705

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710209216.2A Withdrawn CN107032815A (en) 2017-03-31 2017-03-31 High ceramic material of a kind of compression strength and preparation method thereof

Country Status (1)

Country Link
CN (1) CN107032815A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109253322A (en) * 2018-09-11 2019-01-22 张家港市方圆管业制造有限公司 A kind of high-temperature oxidation resistant welded still pipe
CN111548123A (en) * 2020-05-15 2020-08-18 西安工业大学 a building ceramic material
CN112059927A (en) * 2020-09-17 2020-12-11 郑州市宇弘磨料磨具有限公司 Abrasive grinding tool and manufacturing method thereof
CN114477951A (en) * 2022-01-21 2022-05-13 福建省德化新艺美陶瓷有限公司 High-strength high-whiteness ceramic product and processing technology thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102838378A (en) * 2012-08-23 2012-12-26 陕西宝深机械(集团)有限公司 Complete harmless and resourceful treatment process of building solid waste
CN102875118A (en) * 2012-10-27 2013-01-16 盱眙县东强新型建材厂 Production method of attapulgite building rubbish ceramsite heat insulation board
EP2636660A1 (en) * 2010-11-07 2013-09-11 Oceano Ceramics Co., Ltd. Sound adsorption ceramic and production method thereof
CN104402480A (en) * 2014-10-30 2015-03-11 苏州莱特复合材料有限公司 Aluminum nitride ceramic composite material and preparation method thereof
CN105967711A (en) * 2016-04-06 2016-09-28 安徽宏发节能设备有限公司 Impact-resistant fired clay hollow brick and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2636660A1 (en) * 2010-11-07 2013-09-11 Oceano Ceramics Co., Ltd. Sound adsorption ceramic and production method thereof
CN102838378A (en) * 2012-08-23 2012-12-26 陕西宝深机械(集团)有限公司 Complete harmless and resourceful treatment process of building solid waste
CN102875118A (en) * 2012-10-27 2013-01-16 盱眙县东强新型建材厂 Production method of attapulgite building rubbish ceramsite heat insulation board
CN104402480A (en) * 2014-10-30 2015-03-11 苏州莱特复合材料有限公司 Aluminum nitride ceramic composite material and preparation method thereof
CN105967711A (en) * 2016-04-06 2016-09-28 安徽宏发节能设备有限公司 Impact-resistant fired clay hollow brick and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109253322A (en) * 2018-09-11 2019-01-22 张家港市方圆管业制造有限公司 A kind of high-temperature oxidation resistant welded still pipe
CN111548123A (en) * 2020-05-15 2020-08-18 西安工业大学 a building ceramic material
CN112059927A (en) * 2020-09-17 2020-12-11 郑州市宇弘磨料磨具有限公司 Abrasive grinding tool and manufacturing method thereof
CN114477951A (en) * 2022-01-21 2022-05-13 福建省德化新艺美陶瓷有限公司 High-strength high-whiteness ceramic product and processing technology thereof

Similar Documents

Publication Publication Date Title
CN107032815A (en) High ceramic material of a kind of compression strength and preparation method thereof
CN105252427B (en) A kind of hard grinding wheel with and preparation method thereof
CN104802104B (en) A kind of preparation method of nano-grade ceramic binding agent extra hard material grinding wheel
CN103722174B (en) A self-sharpening polycrystalline diamond composite sheet and its preparation method
CN102699833B (en) A kind of ceramic metal hard rock composite wheel preparation method
CN105130410B (en) A kind of preparation method of Fast back-projection algorithm CBN grinding tool vitrified bonds
CN104628388A (en) High thermal conductivity silicon carbide ceramic material and preparation method thereof
CN103951398A (en) High-wear-resistant ceramic tile and preparation method thereof
TWI243156B (en) Alumina ceramic sintered body, process for producing it and machining toll
CN106191600B (en) A kind of polycrystalline diamond wire drawing die blank with carbide ring and preparation method thereof
CN103846824A (en) Cubic boron nitride grinding wheel with high abrasion resistance
CN104149038B (en) Diamond wheel employing ceramic binding agent
CN109465759A (en) A kind of diamond intensified strong type ceramic bond super-hard abrasive tool of foam and preparation method thereof
CN105084877B (en) A kind of preparation method of microwave method Fast back-projection algorithm CBN grinding tool vitrified bonds
CN103170921A (en) Diamond grinding tool use for grinding hard alloy cutters
CN104628390A (en) Wear-resistant silicon carbide ceramic-based compound material and preparation method thereof
CN109369193A (en) A kind of silicon nitride ceramics with high hardness and high toughness and its preparation method and application
CN105014553B (en) A kind of ceramic microcrystalline emery wheel and its manufacture method with high-strength grinding performance
CN104400673A (en) Method for manufacturing superhard grinding tool employing thermosetting ceramic as bonding agent
CN106587934A (en) Ceramic material with good mechanical properties and preparation method therefor
CN103846820A (en) High temperature resistant anti-bending brown corundum grinding wheel
CN104671792A (en) High-tenacity silicon carbide ceramic and preparation method thereof
CN103831739A (en) High-temperature-resistant ceramic silicon carbide grinding wheel
CN105174987A (en) Porcelain body
CN102350738A (en) Pre-alloyed ultra-fine powder carcass diamond tool

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20170811

WW01 Invention patent application withdrawn after publication