CN107031962B - A kind of two-sided color production of draw ring material and characterization processes - Google Patents

A kind of two-sided color production of draw ring material and characterization processes Download PDF

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Publication number
CN107031962B
CN107031962B CN201710117398.0A CN201710117398A CN107031962B CN 107031962 B CN107031962 B CN 107031962B CN 201710117398 A CN201710117398 A CN 201710117398A CN 107031962 B CN107031962 B CN 107031962B
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Prior art keywords
production
furnace temperature
draw ring
color
models
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CN107031962A (en
Inventor
吕鹏
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Shandong Longkou Three Yuan Aluminium Material Co Ltd
ZHUHAI SANYUAN ALUMINIUM CO Ltd
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Shandong Longkou Three Yuan Aluminium Material Co Ltd
ZHUHAI SANYUAN ALUMINIUM CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/28Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0272After-treatment with ovens

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Spectrometry And Color Measurement (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses a kind of two-sided color production of draw ring material and characterization processes, mechanical equipment needed for arbitrary two colour-wash of aluminium, existing manufacturer including 5182 models and existing producer production draw ring, by the preparation of related raw and auxiliary material, the real-time monitoring of production process and the strict inspection process of finished product before production, the draw ring of two-sided color is obtained;The function of only only being opened compared to traditional draw ring, two-sided color is a new innovation area to mental package, present invention combination network intelligence technology has broken traditional draw ring, stamp and Quick Response Code, and the corresponding data of typing are carried out to loop product production process, allow the person of disappearing that can inquire the information for wanting to understand, and, pass through completely new production process and characterization processes so that two-sided color not only acts as client the effect of attraction, also substantially increases the consumption figure of launch.

Description

A kind of two-sided color production of draw ring material and characterization processes
Technical field
The present invention relates to draw ring material production technical field, specially a kind of two-sided color of draw ring material produces and characterization processes.
Background technology
With the development of mental package industry and the demand of client, the demand also continuous innovation therewith of draw ring material, such as:It draws Ring increases stamp, and draw ring increases Quick Response Code, and the increase of this function is mainly used for the promotion of producer and the antiforge function in market.It is existing The conventional draw ring material having cannot meet the needs of this function, traditional draw ring, the function of only only opening;Ternary company in 2016 Independent research has been carried out to the draw ring material of two-sided color, and has been generalized to market, has obtained the approval of client.
Invention content
The purpose of the present invention is to provide a kind of two-sided color production of draw ring material and characterization processes, in conjunction with network intelligence technology Traditional draw ring, the stamp in draw ring and Quick Response Code are broken, can the person of disappearing can inquire think understanding with the corresponding data of typing Information, two-sided color is more attractive to client, improves consumption yield, is drawn with solving tradition mentioned above in the background art The single problem of ring function.
To achieve the above object, the present invention provides the following technical solutions:A kind of two-sided color production of draw ring material and detection work Skill, including needed for the aluminium of 5182 models, arbitrary two colour-wash of existing manufacturer and existing producer production draw ring Mechanical equipment, and produced and detected process according to the following steps:
S1:The preparation of related raw and auxiliary material, gets corresponding coating ready, and divide coating according to production requirement before production Dissipate stirring, filtering, the viscosity of deployed suitable production to 70S-110S;
S2:Carry out corresponding Operational preparation before coating, machine on material, it is ensured that pretreatment liquid and working condition is normal, coating The quality condition of roller and the induction of each deviation correcting device are normal;
S3:Control for Kiln Temperature corresponds to corresponding production furnace temperature and linear speed, the down regulation in the furnace temperature of this standard according to material specification +/-5℃;Material thickness is 0.267-0.508mm, and standard furnace temperature is 245-255 DEG C, and linear speed is 13-19 meters/min;Material thickness Bigger, linear speed is lower, and furnace temperature is higher, and vice versa.
S4:Inspection is switched on after all going well and produces, and is monitored in real time to production process;
S5:It is uniform to detect dry film back plate face color, no color differnece, winding is uniform after the completion;
S6:After surface coating applies completion and detects qualification, second coat is carried out to bottom surface coating;
S7:Wait for that S6 is completed, detection bottom surface coating carries out, completion production the same with surface coating color after second coat;
S8:Stamp and Quick Response Code, and the corresponding data of typing are carried out to finished product draw ring in conjunction with network intelligence technology.
Preferably, it is for specific production stage in S4:The coating of single side painting color is first carried out, and detects coating in aluminium Brightness uniformity on plate, levelling is good, and plate face color is uniform, it is ensured that smooth production process, no shrinkage cavity, bracing wire, striped and roll marks.
Preferably, include color, adhesive force, MEK, mechanical property, high temperature sterilization and each confession for detection project in S6 The standard requirement that must satisfy is tested, and S6 detections setting carries out before S5 products are wound.
Preferably, for S7 midsole coating materials carry out second coat after it is different with surface coating color, need to technique into Row adjustment, furnace temperature need to be restored to defined standard furnace temperature, and pre-treatment is stopped, and equipment carries out comprehensive cleaning and drying, then Production is carried out until detection project is the same with surface coating color, completion produces.
Compared with prior art, the beneficial effects of the invention are as follows:The two-sided color production of this draw ring material and characterization processes, are compared The function that traditional draw ring is only only opened, two-sided color is a new innovation area to mental package, is given birth to loop product Production process carries out stamp and Quick Response Code, and the corresponding data of typing, allows the person of disappearing that can inquire the information for wanting to understand, moreover, passing through Completely new production process and characterization processes so that two-sided color not only acts as client the effect of attraction, also substantially increases throwing Put the consumption figure in market.
Specific implementation mode
The embodiment of the present invention is will be detailed below, however, the embodiment of the present invention is not limited thereto.Based in the present invention Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, It shall fall within the protection scope of the present invention.
A kind of two-sided color production of draw ring material and characterization processes include that the aluminium of 5182 models, existing manufacturer appoint The mechanical equipment anticipated needed for two colour-wash and existing producer production draw ring, and is produced and is detected work according to the following steps Sequence:
The first step:The preparation of related raw and auxiliary material before production gets corresponding coating ready according to production requirement, and to coating into Row dispersion stirring, filtering, the viscosity of deployed suitable production to 70S-110S;
Second step:Carry out corresponding Operational preparation before coating, machine on material, it is ensured that pretreatment liquid and working condition it is normal, The quality condition of applicator roll and the induction of each deviation correcting device are normal;
Third walks:Control for Kiln Temperature corresponds to corresponding production furnace temperature and linear speed, above and below the furnace temperature of this standard according to material specification Regulate and control +/- 5 DEG C;
4th step:Inspection is switched on after all going well and produces, and is monitored in real time to production process;Its specific production stage For:The coating of single side painting color is first carried out, and detects coating brightness uniformity on aluminium sheet, levelling is good, and plate face color is uniform, Ensure smooth production process, the abnormal phenomenon such as no shrinkage cavity, bracing wire, striped, roll marks;
5th step:It is uniform to detect dry film back plate face color, no color differnece, winding is uniform after the completion;
6th step:After surface coating applies completion and detects qualification, second coat is carried out to bottom surface coating;Its detection Mesh include color, adhesive force, MEK, mechanical property, high temperature sterilization and respectively for test must satisfy standard requirement, and by its Detection process setting carries out before the 5th step product is wound;
7th step:Wait for that the 6th step is completed, detection bottom surface coating carries out, completion the same with surface coating color after second coat Production;Wherein, if different with surface coating color after the progress second coat of bottom surface coating, technique need to be adjusted, furnace temperature Standard furnace temperature, pre-treatment as defined in need to being restored to are stopped, and equipment carries out comprehensive cleaning and dry, then carry out production until Detection project is the same with surface coating color, completes production;
8th step:Stamp and Quick Response Code, and the corresponding data of typing are carried out to finished product draw ring in conjunction with network intelligence technology.
Embodiment one:
A kind of two-sided color production of draw ring material and characterization processes include that the aluminium of 5182 models, existing manufacturer appoint Anticipate two colour-wash and existing producer production draw ring needed for mechanical equipment, wherein colour-wash is according to the two-sided of existing production For blue, and production detection is carried out by the following method:
The first step:The preparation of related raw and auxiliary material, gets the double side blue accordingly produced ready according to the requirement of client before production Coating, and carry out dispersion stirring to blue paste filters, the viscosity of deployed suitable production to 70S-110S;
Second step:Carry out corresponding Operational preparation before coating, machine on material, pretreatment liquid and working condition are normal, coating The quality condition of roller, each deviation correcting device induction are normal;
Third walks:Control for Kiln Temperature corresponds to corresponding production furnace temperature and linear speed, above and below the furnace temperature of this standard according to material specification Adjust +/- 5 DEG C;
4th step:Inspection is switched on after all going well and produces, and first carries out the coating of single side blue, and blue paste is bright on aluminium sheet Degree is uniform, and levelling is good, and plate face color is uniform, it is ensured that process production is steady, cannot have shrinkage cavity, bracing wire, striped, roll marks etc. Abnormal phenomenon;
5th step:Dry film back plate face color is uniform, no color differnece, and winding is uniform after the completion;
6th step:Quality control carries out the detection before winding, such as:Color, adhesive force, MEK, mechanical property, high temperature sterilization etc., respectively Standard requirement, which is must satisfy, after blue coating in surface is completed and detects qualification for test waits for the second coat of bottom surface blue;
7th step:The completion of bottom surface blue coating, the technique and standard of coating are inconsistent with surface, need to be to the tune of technique Whole, furnace temperature need to be restored to defined standard furnace temperature, and pre-treatment need to be stopped, and equipment need to carry out comprehensively cleaning and dry, bottom It after the completion of the coating of face blue, need to comprehensively be detected, detection project is the same as the blue of surface;
8th step:Stamp and Quick Response Code, and the corresponding data of typing are carried out to finished product draw ring in conjunction with network intelligence technology, are allowed The person of disappearing can inquire the information for wanting to understand.
In summary:The two-sided color production of this draw ring material and characterization processes, the work(only only opened compared to traditional draw ring Can, two-sided color is a new innovation area to mental package, and present invention combination network intelligence technology has broken traditional draw ring, Stamp and Quick Response Code, and the corresponding data of typing are carried out to loop product production process, allow the person of disappearing that can inquire the letter for wanting to understand Breath, moreover, passing through completely new production process and characterization processes so that two-sided color not only acts as client the effect of attraction, also Substantially increase the consumption figure of launch.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (4)

1. a kind of two-sided color production of draw ring material and characterization processes, which is characterized in that aluminium alloy including 5182 models, existing Mechanical equipment needed for arbitrary two colour-wash of manufacturer and existing producer production draw ring, and carry out according to the following steps Production and detection process:
S1:The preparation of related raw and auxiliary material before production gets corresponding coating ready according to production requirement, and carries out dispersion to coating and stir It mixes, filters, the viscosity of deployed suitable production to 70S-110S;
S2:Carry out corresponding Operational preparation before coating, machine on material, it is ensured that pretreatment liquid and working condition are normal, applicator roll Quality condition and the induction of each deviation correcting device are normal;
S3:Control for Kiln Temperature corresponds to corresponding production furnace temperature and linear speed, down regulation +/- 5 in the furnace temperature of this standard according to material specification ℃;Material thickness is 0.267-0.508mm, and standard furnace temperature is 245-255 DEG C, and linear speed is 13-19 meters/min;
Wherein, when using the aluminium alloys of 5182 models, material thickness as 0.267mm or 0.279mm, linear velocity 19M/min, 245 DEG C of furnace temperature;
When using the aluminium alloys of 5182 models, material thickness as 0.290mm or 0.305mm, linear velocity 17M/min, furnace temperature 250℃;
When using the aluminium alloys of 5182 models, material thickness as 0.318mm, linear velocity 17M/min, 253 DEG C of furnace temperature;
When using the aluminium alloys of 5182 models, material thickness as 0.330mm, linear velocity 18M/min, 245 DEG C of furnace temperature;
When using the aluminium alloys of 5182 models, material thickness as 0.380mm, linear velocity 16M/min, 253 DEG C of furnace temperature;
When using the aluminium alloys of 5182 models, material thickness as 0.400mm or 0.406mm, linear velocity 16M/min, furnace temperature 255℃;
When using the aluminium alloys of 5182 models, material thickness as 0.457mm, linear velocity 14M/min, 253 DEG C of furnace temperature;
When using the aluminium alloys of 5182 models, material thickness as 0.508mm, linear velocity 13M/min, 255 DEG C of furnace temperature;
When using the aluminium alloys of 5182 models, material thickness as 0.279mm, linear velocity 19M/min, 250 DEG C of furnace temperature is right The aluminium alloy of 5182 models carries out first cleaning, again chromaking;
When using the aluminium alloys of 5042 models, material thickness as 0.457mm or 0.499mm, linear velocity 16M/min, furnace temperature 250℃;
When using the aluminium alloys of 5042 models, material thickness as 0.508mm, linear velocity 15M/min, 253 DEG C of furnace temperature;
S4:Inspection is switched on after all going well and produces, and is monitored in real time to production process;
S5:It is uniform to detect dry film back plate face color, no color differnece, winding is uniform after the completion;
S6:After surface coating applies completion and detects qualification, second coat is carried out to bottom surface coating;
S7:Wait for that S6 is completed, detection bottom surface coating carries out, completion production the same with surface coating color after second coat;
S8:Stamp and Quick Response Code, and the corresponding data of typing are carried out to finished product draw ring in conjunction with network intelligence technology.
2. the two-sided color of a kind of draw ring material according to claim 1 produces and characterization processes, which is characterized in that in S4 Specifically production stage is:The coating of single side painting color is first carried out, and detects coating brightness uniformity on aluminium sheet, levelling is good, Plate face color is uniform, it is ensured that smooth production process, no shrinkage cavity, bracing wire, striped and roll marks.
3. the two-sided color of a kind of draw ring material according to claim 1 produces and characterization processes, which is characterized in that in S6 Detection project includes color, adhesive force, MEK, mechanical property, high temperature sterilization test, and S6 detections setting is wound in S5 products Preceding progress.
4. the two-sided color of a kind of draw ring material according to claim 1 produces and characterization processes, which is characterized in that in S7 It is different with surface coating color after the coating progress second coat of bottom surface, technique need to be adjusted, furnace temperature need to be restored to regulation Standard furnace temperature, pre-treatment is stopped, and equipment carries out comprehensive cleaning and dry, then carries out production until the same table of detection project Coating materials color is the same, completes production.
CN201710117398.0A 2017-03-01 2017-03-01 A kind of two-sided color production of draw ring material and characterization processes Active CN107031962B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06172906A (en) * 1992-12-08 1994-06-21 Furukawa Alum Co Ltd Aluminum alloy sheet excellent in drop shock resistance and its production
CN101543815A (en) * 2009-05-19 2009-09-30 福建凯景钢铁开发有限公司 High speed continuous production process of colourful coating steel plate for tear-off tin pull ring
CN106275720A (en) * 2016-07-28 2017-01-04 北京爱创科技股份有限公司 A kind of tear-off tin pull ring and the endowed technique of tear-off tin pull ring
CN106399772A (en) * 2016-12-12 2017-02-15 山东南山铝业股份有限公司 Aluminum alloy sheet, production method and application

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06172906A (en) * 1992-12-08 1994-06-21 Furukawa Alum Co Ltd Aluminum alloy sheet excellent in drop shock resistance and its production
CN101543815A (en) * 2009-05-19 2009-09-30 福建凯景钢铁开发有限公司 High speed continuous production process of colourful coating steel plate for tear-off tin pull ring
CN106275720A (en) * 2016-07-28 2017-01-04 北京爱创科技股份有限公司 A kind of tear-off tin pull ring and the endowed technique of tear-off tin pull ring
CN106399772A (en) * 2016-12-12 2017-02-15 山东南山铝业股份有限公司 Aluminum alloy sheet, production method and application

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