CN107031542B - Automobile battery mounting structure - Google Patents

Automobile battery mounting structure Download PDF

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Publication number
CN107031542B
CN107031542B CN201611233966.5A CN201611233966A CN107031542B CN 107031542 B CN107031542 B CN 107031542B CN 201611233966 A CN201611233966 A CN 201611233966A CN 107031542 B CN107031542 B CN 107031542B
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China
Prior art keywords
battery
locking
leg portion
side frame
wall
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Application number
CN201611233966.5A
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Chinese (zh)
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CN107031542A (en
Inventor
中村邦彦
藤森胜哉
岩部竜男
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Publication of CN107031542A publication Critical patent/CN107031542A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/04Arrangement of batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08Front or rear portions
    • B62D25/082Engine compartments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Body Structure For Vehicles (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

In an automobile battery mounting structure, a leg portion (30) of a battery base (13) is formed of a metal plate that intersects the front-rear direction of a vehicle, and has an opening (31d, 32d) at the center in the width direction, and a lower end bent portion (34, 35) is provided at the lower end of the leg portion (30), the lower end bent portion (34, 35) is fixed to an upper surface (5b) of a front side frame (5), and an upper end locking portion (38, 39) is provided at the upper end of the leg portion (30), and the upper end locking portion (38, 39) is locked to a battery clamping member above the opening (31d, 32 d). Accordingly, even when the vehicle is involved in a front-side collision, the hook portion of the battery clamp bolt can be maintained locked to the battery base locking member.

Description

Automobile battery mounting structure
Technical Field
The invention relates to an automobile battery mounting structure.
Background
in the automobile battery mounting structure of patent document 1, the front portion of the battery base is fixed to an engine mount (engine mount), the outer side portion of the battery base is fixed to the engine compartment side wall, and the rear portion of the battery base is fixed to a front side frame (front side frame) via leg portions. In particular, since the leg portion is formed in a mountain shape having a convex cross section by using a plate material which is easily deformed, the deformation of the front side frame is not hindered and the battery can be stably supported at the time of a front side collision of the vehicle.
Patent document 1: japanese patent laid-open publication No. 5494001
Technical problem to be solved by the invention
However, when the front side frame is deformed upward and the engine mount is moved upward at the time of a front side collision of the vehicle, the engine mount pushes up the battery. At this time, the locking member to which the hook portion of the battery clamp bolt (clamp bolt) of the battery base is locked receives a large input force, and the hook portion may be unlocked.
Disclosure of Invention
Therefore, an object of the present invention is to maintain the hook portion of the battery clamp bolt locked to the locking member of the battery base even in the event of a vehicle front-side collision in an automotive battery mounting structure.
As a means for solving the above-mentioned problems, the invention described in claim 1 relates to an automotive battery mounting structure including: a front side frame (for example, the front side frame 5 of the embodiment); a power unit mount (e.g., power unit mount 9 of the embodiment) supported on an upper surface of the front side frame; a battery base (for example, battery base 13 of the embodiment) that is disposed above the power unit mounting member and that is used to mount a battery (for example, battery 11 of the embodiment); and a leg portion (for example, a leg portion 30 of the embodiment) that supports the battery base on an upper surface of the front side frame, the leg portion being formed of a metal plate that intersects with the vehicle front-rear direction, the leg portion having an opening (for example, openings 31d, 32d of the embodiment) at a center in the width direction, a lower end bent portion (for example, lower end bent portions 34, 35 of the embodiment) being provided at a lower end of the leg portion, the lower end bent portion being fixed to the upper surface of the front side frame, an upper end locking portion (for example, upper end locking portions 38, 39 of the embodiment) being provided at an upper end of the leg portion, the upper end locking portion locking a locking member (for example, a clamping member 20 of the embodiment) for fixing the battery above the opening.
In the invention described in claim 2, the locking member includes a pressing bracket (for example, a pressing bracket 21 according to the embodiment) and locking bolts (for example, locking bolts 22 and 23 according to the embodiment), and the pressing bracket includes: a pressing portion (e.g., the pressing portion 21a of the embodiment) extending along an upper surface of the battery; and a locking bolt mounting portion (for example, locking bolt mounting portions 21b and 21c of the embodiment) provided on the pressing portion, a threaded shaft portion (for example, threaded shaft portions 22a and 23a of the embodiment) of the locking bolt being locked to the locking bolt mounting portion by a nut, a hook portion (for example, hook portion 23b of the embodiment) of the locking bolt being hooked in a locking hole (for example, first locking hole 39a of the embodiment) of the upper end locking portion adjacent to a side surface (for example, rear side surface 11c of the embodiment) of the battery, and the battery being fixed to the battery base by the locking bolt, a first distance (for example, first distance a1 of the embodiment) from the upper end locking portion to the side surface of the battery being secured to be the same as a second distance (for example, second distance a2 of the embodiment) from an axial center of the locking bolt on the locking bolt mounting portion to the side surface of the battery, or the first distance is longer than the second distance.
In the invention according to claim 3, the leg portion has a pair of a front leg portion (for example, the front leg portion 31 of the embodiment) and a rear leg portion (for example, the rear leg portion 32 of the embodiment), the front leg portion stands on an upper surface of the front side frame in a substantially perpendicular manner when viewed from the side, and by inserting the front bolts through the cutout holes (e.g., cutout holes 34b of the embodiment) of the front lower end bent portion opened at the flange end, and the front leg is fastened to the front side frame, the rear leg is erected on the upper surface of the front side frame so as to incline forward from the front leg toward the upper side in a side view, the rear leg portion is fastened to the front side frame by inserting a rear bolt into a through-hole (for example, through-hole 35b in the embodiment) of the rear lower end bent portion, the peripheral edge of which is closed.
In the invention according to claim 4, the front leg portion and the rear leg portion have inner side walls (for example, inner side walls 31a and 32a according to the embodiment) substantially parallel to the inner side surface of the front side frame and rising walls (for example, rising walls 31b and 32b according to the embodiment) substantially perpendicular to the inner side walls, are formed in an L-shaped cross section, and have reinforcing flanges (for example, reinforcing flanges 31c and 32c according to the embodiment) rising from the outer side of the rising walls and positioning portions (for example, hanging lower walls 34a and 35a according to the embodiment) along the inner side surface of the front side frame, and the upper end portions of the inner side walls of the front leg portion and the rear leg portion are connected by a connecting wall (for example, a connecting wall 33 according to the embodiment) substantially parallel to the inner side walls.
In the invention described in claim 5, the front leg portion and the rear leg portion have joining flanges (for example, joining flanges 31g and 32g according to the embodiment) continuous to an upper side of the rising wall, and the battery base includes: a bottom wall (e.g., bottom wall 14 of an embodiment) that houses the battery; and front and rear base-side bent flanges (for example, base-side bent flanges 15 and 16 according to the embodiment) that are bent at front and rear ends of the bottom wall and that are joined to the respective joining flanges of the front and rear leg portions in an overlapping manner, wherein the connecting wall has a bent flange (for example, a bent flange 33a according to the embodiment) at an upper end thereof that extends along a lower surface of the bottom wall of the battery base, and the bottom wall has a base-side flange joining portion (for example, a base-side flange joining portion 14c according to the embodiment) that is joined to the bent flange of the connecting wall in an overlapping manner.
In the invention described in claim 6, the upper end locking portion includes: a first locking hole (for example, a first locking hole 39a in the embodiment) for locking a hook portion of the locking bolt; and a second locking hole (for example, a second locking hole 39b of the embodiment) formed above the first locking hole with a partition (for example, a partition 39c of the embodiment) therebetween.
In the invention described in claim 7, the battery base includes: an attachment fixing portion (e.g., the attachment fixing portion 18 of the embodiment) that is located between the front leg portion and the rear leg portion and is fixed to the power unit attachment; and a side wall fixing portion (for example, a side wall fixing portion 19 of the embodiment) that is located between the front leg portion and the rear leg portion and is fixed to a wall plate portion of an engine compartment side wall (for example, a reinforcement member 8 of the embodiment).
[ Effect of the invention ]
According to the invention described in claim 1, when the vehicle undergoes a front side collision and the front side frame deforms, the power unit attachment located above the vehicle pushes up the battery. At this time, the leg portion supporting the battery base is extended upward in accordance with the deformation of the opening by crushing. Accordingly, by providing the leg portion supporting the battery base with an extension amount, the locking member and the upper end locking portion can be prevented from being deformed or torn, the locked state between the locking member and the upper end locking portion can be maintained, and the battery can be reliably held in the battery base.
According to the invention described in claim 2, when the battery is pushed up by a front side collision of the vehicle, the locking member and the upper end locking portion are lifted upward together with the battery, and the periphery of the upper end locking portion of the battery base is bent and deformed about the lower end corner portion of the battery as a fulcrum. At this time, since an appropriate space is secured between the locking bolt and the side surface of the battery, the upper end locking portion moves upward without hindering the bending deformation of the battery base. Accordingly, the battery base is bent and deformed to absorb energy, and the upper end locking portion is prevented from being broken, so that the battery can be reliably held by the battery base.
According to the invention described in claim 3, when the battery is pushed up by a vehicle front side collision, the rear leg portion rotates from the inclined state in the forward direction to the vertical state, and the front-lower end bent portion of the front leg portion having the notch is pulled out from between the front bolt and the front side frame and rotates from the vertical state to the inclined state in the rearward direction. Accordingly, the entire battery base moves upward, and therefore, the breakage of the upper end locking portion can be suppressed, and the battery can be reliably held by the battery base. Further, since the front leg portion is erected substantially vertically on the front side frame, the vehicle-mounted member can be easily disposed in front of the front leg portion.
According to the invention described in claim 4, since the front leg portion and the rear leg portion are formed in an L-shaped cross section and the upper end portions of the front leg portion and the rear leg portion are connected to each other by the connecting wall substantially parallel to each inner wall, the leg portion can be easily expanded and deformed upward and easily rotated between the inclined state and the vertical state while maintaining the strength thereof while being compact (compact). Accordingly, the entire battery base can be easily moved upward, and the breakage of the upper end locking portion can be suppressed, so that the battery can be reliably held by the battery base. Further, the leg portion can be easily attached to the front side frame by the positioning portion, and the support strength of the leg portion can be appropriately secured by the reinforcing flange.
According to the invention described in claim 5, the battery base is joined to the joining flanges at the upper ends of the front leg portion and the rear leg portion, and the bent flange at the upper end of the connecting wall is joined to the bottom wall of the battery base, whereby the strength and rigidity of the upper end locking portions of the front leg portion and the rear leg portion can be improved, and the support strength for the battery can be ensured.
According to the invention described in claim 6, even if the hook portion of the locking bolt moves upward together with the battery, the partition portion deforms to the inside of the second locking hole to absorb the movement energy of the hook portion, and even if the partition portion is torn, the hook portion can be locked in the second locking hole to maintain the locked state between the locking member and the upper end locking portion. Accordingly, the battery can be reliably held by the battery base.
According to the invention described in claim 7, the battery can be stably supported while suppressing the battery from falling into the engine compartment. In addition, since the battery base is fixed to the wall plate portion of the engine compartment side wall having relatively low strength, the influence on the deformation of the leg portion can be suppressed.
Drawings
fig. 1 is a side view of a left side of a front portion of a vehicle body according to an embodiment of the present invention as viewed from a vehicle width direction inner side.
Fig. 2 is a plan view of the left side of the front portion of the vehicle body.
Fig. 3 is a perspective view of the periphery of the upper surface of the battery mounted on the left side of the front portion of the vehicle body.
Fig. 4 is a perspective view of the battery base and the periphery of the leg portion supporting the battery.
Fig. 5 is a perspective view of the periphery of the front leg of the leg.
Fig. 6 is a perspective view mainly showing the battery base and the leg portion.
description of the reference numerals
5a front side frame; 9a power unit mount; 8 reinforcing member (engine side wall); 11a battery; 11b front side (lateral); 11c rear side (lateral); 13 a battery base; 14a bottom wall; 14c a base-side flange joint; 15. 16 bending the flange at the base side; 18 a mounting member fixing portion; 19 a side wall fixing part; 20 a clamping member (a locking member); 21 pressing the bracket; 21a pressing part; 21b, 21c locking bolt mounting seat parts; 22. 23 locking bolts; 22a, 23a threaded shaft portions; 22b, 23b hook; 30 leg parts; 31a front leg portion; 31d is opened; 32 rear leg portions; 32d opening; 31a, 32a inner side wall; 31b, 32b erecting walls; 31c, 32c reinforcing flanges; 31g, 32g joint flanges; 33 connecting the walls; 33a bending the flange; 34. 35 lower end bending part; 34a, 35a vertical lower wall (positioning part); 34b cutting holes; 35b through the hole; 38. 39 upper end locking part; 39a first engaging hole (engaging hole); 39b second latching holes; 39c a partition; a1 first distance; a2 second distance.
Detailed Description
An embodiment of the present invention will be described below with reference to the drawings. The directions such as front, rear, left, and right, which will be described below, are the same as the directions of the vehicle described below, unless otherwise specified. Note that, in the drawings used in the following description, arrow FR indicating the front of the vehicle, arrow LH indicating the left of the vehicle, and arrow UP indicating the upper side of the vehicle are shown where appropriate.
As shown in fig. 1 and 2, at a vehicle body front portion of an automobile, on both sides in a vehicle width direction (left-right direction) of an engine room R1 in front of a vehicle compartment, there are provided: a front side frame 5 extending in the vehicle front-rear direction; and a damper housing 6 that supports an upper end portion of a suspension damper (suspension damper), not shown, positioned above the front side frame 5.
upper members 7 extending in the vehicle front-rear direction are provided on both sides in the vehicle width direction in the upper portion of the engine room R1. The upper member 7 is positioned above the front side frame 5 and on the outside in the vehicle width direction, and the damper housing 6 is provided so as to straddle the upper member 7 and the front side frame 5. The front portion of the upper member 7 is bent downward to the outside in the vehicle width direction of the front portion of the front side frame 5, and the upper member 7 and the front side frame 5 are connected to each other. The front of the front side frame 5 is connected to a front bumper beam via a bumper beam extension (neither shown).
The damper housing 6 has: a damper base 6a having a substantially horizontal upper end surface; and a peripheral wall 6b extending downward from the outer periphery of the damper base 6a and forming a part of the inner side wall of the engine room R1. A reinforcement member 8 extending across the upper member 7 and the front side frame 5 is provided on a front portion of the peripheral wall 6 b.
an unillustrated power unit including an internal combustion engine and a transmission is mounted in the engine room R1, for example. The left and right sides of the power unit are supported on the upper surfaces of the left and right front side frames 5 by power unit mounts 9. The front side frame 5 has a square cross-sectional shape, and has an inner side surface along the vertical direction and substantially horizontal upper and lower surfaces. The inner side surface of the front side frame 5 is denoted by reference numeral 5a, and the upper surface of the front side frame 5 is denoted by reference numeral 5 b.
the power unit attachment 9 has front and rear fastening portions 9a and 9b, and the front and rear fastening portions 9a and 9b are fastened and fixed to the front and rear upper surfaces 5b of the bent portion K1 of the front side frame 5. The front side frame 5 has a plurality of bent portions that are bent and deformed in the event of a front side collision of the vehicle, in addition to the bent portion K1. The front side frame 5 is appropriately bent from the plurality of bent portions as a starting point, and absorbs collision energy when the vehicle undergoes a front side collision.
A battery 11 as an in-vehicle power supply is disposed above the power unit attachment 9. The battery 11 is, for example, a lead-acid battery having a substantially rectangular parallelepiped shape with a rated voltage (e.g., 12V).
the battery 11 is mounted on a tray-shaped battery base 13 in a state where a lower portion thereof is accommodated in a box-shaped battery case 12 opened upward, for example. The battery 11 is fixed to the battery base 13 by a clamping member 20. The battery base 13 has a substantially horizontal plate shape. The battery 11 is fixed to the battery tray in a state in which the upper and lower surfaces thereof are substantially horizontal, the front and rear side surfaces thereof are substantially perpendicular to the front-rear direction, and the left and right side surfaces thereof are substantially perpendicular to the left-right direction. The upper surface, front side surface and rear side surface of the battery 11 are denoted by reference numerals 11a, 11b, 11c, respectively. Reference numeral 11d denotes terminals provided to protrude on both sides of the upper surface 11 a.
referring also to fig. 3, the clamping member 20 has: a pressing bracket 21 that presses the upper surface 11a of the battery 11 downward; and front and rear locking bolts 22 and 23 that restrain (tie down) the pressing bracket 21. The pressing bracket 21 is a press-formed product of, for example, a steel plate, and includes: a pressing portion 21a extending in the front-rear direction so as to straddle between the long sides of the upper surface 11a of the battery 11 having a rectangular shape in plan view; and front and rear locking bolt mounting portions 21b and 21c provided at front and rear ends of the pressing portion 21 a.
The locking bolts 22 and 23 are disposed to extend in the vertical direction. The upper end portions of the locking bolts 22, 23 penetrate the corresponding locking bolt mounting portions 21b, 21c from below, and are screwed to the nuts N1 as the threaded shaft portions 22a, 23a above the locking bolt mounting portions 21b, 21 c.
referring to fig. 4 and 5, the lower end portions of the locking bolts 22 and 23 are hook portions 22b and 23b, and the hook portions 22b and 23b are locked in locking holes 38a and 39a of upper end locking portions 38 and 39, which will be described later. In a state where the hook portions 22b, 23b of the locking bolts 22, 23 are locked to the upper end locking portions 38, 39, the nuts N1 on the locking bolt mounting seat portions 21b, 21c are tightened, whereby the battery 11 is fixed to the battery base 13.
Referring to fig. 2 and 6, the battery base 13 is formed in a substantially rectangular shape having a rear outer recess 17 described later in a plan view. The battery base 13 is formed to have front and rear edges in the left-right direction and inner and outer edges in the front-rear direction in a plan view. A rear outer recess 17 for avoiding the damper housing 6 and the reinforcing member 8 is formed at the outer edge of the battery base 13. The battery base 13 has: a bottom wall 14 on which the battery 11 is placed; and front and rear base-side bent flanges 15 and 16 bent upward from front and rear edges 14a and 14b of the bottom wall 14.
The battery base 13 is disposed above the power unit attachment 9 and is supported on the upper surface 5b of the front side frame 5 via the leg portions 30. The battery base 13 and the leg portion 30 are each a press-formed piece of a steel plate, and are integrally connected by welding, and are integrally connected to the upper surface 5b of the front side frame 5 by fastening.
Further, the center portion of the bottom wall 14 of the battery base 13 is fastened and fixed to a base fixing portion 9c, wherein the base fixing portion 9c is formed at the upper end of the power unit attachment 9, and the front-rear direction intermediate portion of the outer edge of the battery base 13 is welded and connected to a wall plate portion of the reinforcement member 8, wherein the reinforcement member 8 forms the engine compartment side wall. In the figure, reference numeral 18 denotes a mount fixing portion of the battery base 13 fixed to the power unit mount 9, and reference numeral 19 denotes a side wall fixing portion fixed to the reinforcing member 8.
Referring to fig. 1 and 6, the leg portion 30 includes: a front leg portion 31 that supports a front end portion of the battery base 13; a rear leg portion 32 that supports a rear end portion of the battery base 13; and a connecting wall 33 connecting between the upper end portions of the front leg portion 31 and the rear leg portion 32 along the lower surface of the battery base 13. Reference numeral S1 in the drawing denotes a vehicle-mounted component arrangement space in front of the front leg portion 31.
Referring also to fig. 5, the front leg portion 31 has an inner wall 31a parallel to the inner surface 5a of the front side frame 5 and an upright wall 31b substantially perpendicular to the inner wall 31a, and is formed in an L-shaped cross section. The front leg portion 31 also has a reinforcing flange 31c erected from the outer side of the erected wall 31 b.
the rising wall 31b of the front leg portion 31 extends in the vertical direction, and has a plate shape intersecting the vehicle front-rear direction and parallel to the left-right direction. The rising wall 31b is formed in an inverted trapezoidal shape having a larger left-right width as it goes upward, and has an inverted triangular opening 31d at the center in the width direction. Accordingly, an inner leg body 31e having an L-shaped cross section is formed by the inner side portion of the rising wall 31b and the inner side wall 31a on the vehicle width direction inner side of the front leg portion 31, and an outer leg body 31f having an L-shaped cross section is formed by the outer side portion of the rising wall 31b and the reinforcing flange 31c on the vehicle width direction outer side of the front leg portion 31.
A front lower end bent portion 34 is provided at a lower end of the rising wall 31b of the front leg portion 31, and the front lower end bent portion 34 is bent forward and fixed to the upper surface 5b of the front side frame 5. A hanging lower wall 34a is formed at an inner end of the front lower end bent portion 34, and the hanging lower wall 34a is bent downward along the inner surface 5a of the front side frame 5. The front lower end bent portion 34 is positioned in the vehicle width direction with respect to the front side frame 5 by the depending wall 34 a. The drooping wall 34a is continuously formed in a coplanar manner with the inner side wall 31 a.
the front leg 31 is substantially vertically erected on the upper surface 5b of the front side frame 5 in a side view, and the front leg 31 is fastened to the front side frame 5 by inserting a front bolt 36 into a cutout hole 34b of a front lower end bent portion 34, the cutout hole 34b being open at a front flange end of the front lower end bent portion 34.
A front joining flange 31g is formed at the upper end of the rising wall 31b of the front leg portion 31, and the front joining flange 31g is overlapped with the front base-side bent flange 15 of the battery base 13 from the front and is welded and connected.
a front upper end locking portion 38 is provided above the rising wall 31b of the front leg portion 31, and the front upper end locking portion 38 overlaps the front base side bent flange 15 and the front joining flange 31g, is welded and connected thereto, and extends continuously above the rising wall 31 b. The front upper-end locking portion 38 is located on the vehicle-width-direction inner side of the rising wall 31b and above the opening 31d, and locks the hook portion 22b of the front locking bolt 22. In the figure, reference numeral 38a denotes a locking hole of the front upper end locking portion 38 which locks the hook portion 22 b.
Referring also to fig. 4, the rear leg portion 32 has an inner wall 32a parallel to the inner surface 5a of the front side frame 5 and an upright wall 32b substantially perpendicular to the inner wall 32a, and is formed in an L-shaped cross section. The rear leg portion 32 also has a reinforcing flange 32c erected from the outer side of the erected wall 32 b.
the rising wall 32b of the rear leg portion 32 extends in the vertical direction, and has a plate shape intersecting the vehicle front-rear direction and parallel to the left-right direction. The rising wall 32b has an inverted trapezoidal shape whose width increases as it goes upward and has an inverted triangular opening 32d at the center in the width direction. Accordingly, an inner leg body 32e having an L-shaped cross section is formed by the inner side portion of the rising wall 32b and the inner side wall 32a on the vehicle width direction inner side of the rear leg portion 32, and an outer leg body 32f having an L-shaped cross section is formed by the outer side portion of the rising wall 32b and the reinforcing flange 32c on the vehicle width direction outer side of the rear leg portion 32.
A rear lower end bent portion 35 is provided at the lower end of the rising wall 32b of the rear leg portion 32, and the rear lower end bent portion 35 is bent rearward and fixed to the upper surface 5b of the front side frame 5. A hanging lower wall 35a is formed at the inner end of the rear-lower end bent portion 35, and the hanging lower wall 35a is bent downward along the inner surface 5a of the front side frame 5. The rear-lower-end bent portion 35 is positioned in the vehicle width direction with respect to the front side frame 5 by the depending wall 35 a. The depending wall 35a is continuously formed in a coplanar manner with the inner side wall 32 a.
The rear leg portion 32 stands on the upper surface 5b of the front side frame 5 so as to be inclined forward more upward than the front leg portion 31 in a side view, and the rear leg portion 32 is fastened to the front side frame 5 by inserting a rear bolt 37 into a through hole 35b of the rear lower end bent portion 35, the through hole 35b being closed at the upper peripheral edge of the rear lower end bent portion 35.
a rear joining flange 32g is formed at the upper end of the rising wall 32b of the rear leg portion 32, and the rear joining flange 32g is overlapped with the rear base-side bent flange 16 of the battery base 13 from the rear and is welded and connected.
A rear upper end locking portion 39 is provided above the rising wall 32b of the rear leg portion 32, and the rear upper end locking portion 39 overlaps the rear base-side bent flange 16 and the rear joining flange 32g, is welded and connected thereto, and extends continuously above the rising wall 32 b. The rear upper-end locking portion 39 is located on the vehicle width direction outer side of the rising wall 32b above the opening 32d, and locks the hook portion 23b of the rear locking bolt 23. In the figure, reference numeral 39a denotes a first locking hole for locking the hook portion 23b of the upper end locking portion 39 after locking, reference numeral 39b denotes a second locking hole formed above the first locking hole 39a, and reference numeral 39c denotes a partition portion which traverses between the locking holes 39a, 39b in order to partition the locking holes 39a, 39 b.
The inner side walls 31a and 32a of the front leg portion 31 and the rear leg portion 32 are formed to be coplanar with each other, and the upper end portions of the inner side walls 31a and 32a are connected to each other by a connecting wall 33. The connecting wall 33 and the respective inner side walls 31a, 32a are formed in a coplanar manner with each other.
A bent flange 33a bent inward in the vehicle width direction is formed at the upper end of the connecting wall 33. The bent flange 33a is welded and connected to the inside of the bottom wall 14 of the battery base 13 in the vehicle width direction from below. In the figure, reference numeral 14c denotes a base-side flange engaging portion of the bottom wall 14, which engages with the bent flange 33 a.
Referring to fig. 2, the battery 11 is arranged such that the front side surface 11b thereof substantially overlaps the front edge 14a of the bottom wall 14 of the battery base 13 in a plan view, while the rear side surface 11c thereof is arranged to be offset forward by a distance a from the rear edge 14b of the bottom wall 14 of the battery base 13. The battery 11 is disposed such that its left and right side surfaces substantially overlap with the left and right ends of the battery base 13 in a plan view, and its rear outer corner portion protrudes above the rear outer recess 17 of the battery base 13.
The locking bolts 22 and 23 are disposed substantially parallel to the side surfaces of the battery 11. The hook portions 22b, 23b of the locking bolts 22, 23 are inserted into the front and rear upper end locking portions 38, 39 of the battery base 13 from the battery 11 side and locked (see fig. 4, 5).
referring to fig. 3, in the fixed state of the battery 11, a first distance a1 from the rear upper end locking portion 39 of the battery base 13 to the rear side surface 11c of the battery 11 is secured to be equal to a second distance a2 from the axial center of the rear locking bolt 23 on the rear locking bolt mounting portion 21c of the pressing bracket 21 to the rear side surface 11c of the battery 11, or the first distance a1 is secured to be greater than the second distance a 2.
Next, the operation of the present embodiment will be described.
When the front side frame 5 is bent and deformed to absorb collision energy in a front side collision of the vehicle, the power unit attachment 9 fixed to the upper surface 5b of the front side frame 5 is raised and the battery 11 above the power unit attachment 9 is pushed up. At this time, the pressing bracket 21 and the locking bolts 22 and 23 of the clamp member 20 are also raised, and the upper end locking portions 38 and 39 of the leg portion 30 locked by the hook portions 22b and 23b of the locking bolts 22 and 23 are pulled up.
At this time, the leg portion 30 restricts the rise of the upper end locking portions 38 and 39, and the locking bolts 22 and 23 bend or the like to cause the hook portions 22b and 23b to fall off the upper end locking portions 38 and 39, or the upper portions of the locking holes 38a and 39a of the upper end locking portions 38 and 39 break to cause the hook portions 22b and 23b to fall off.
In contrast, in the present embodiment, the leg portion 30 of the battery base 13 is formed of a metal plate intersecting the vehicle longitudinal direction, and has an opening 31d, 32d at the center in the width direction, the width increases as it goes upward, the lower end bent portions 34, 35 are provided at the lower end of the leg portion 30, the lower end bent portions 34, 35 are fixed to the upper surface 5b of the front side frame 5, the upper end locking portions 38, 39 are provided at the upper end of the leg portion 30, and the upper end locking portions 38, 39 are positioned above the openings 31d, 32d and lock the bolts 22, 23.
therefore, when the front side frame 5 is deformed at the time of a front side collision of the vehicle, the power unit attachment 9 is lifted, and the battery 11 is pushed up, the leg portions 30 of the battery base 13 have an expansion amount extending upward as the openings 31d, 32d are crushed. Accordingly, the locking bolts 22 and 23 and the upper end locking portions 38 and 39 are prevented from being deformed or torn, and the locked state between the locking bolts 22 and 23 and the upper end locking portions 38 and 39 is maintained, whereby the battery 11 can be reliably held in the battery base 13.
In the present embodiment, the first distance a1 from the rear upper end locking portion 39 to the rear side surface 11c of the battery 11 is equal to the second distance a2 from the axial center of the rear locking bolt 23 on the rear locking bolt mounting portion 21c to the rear side surface 11c of the battery 11, or the first distance a1 is longer than the second distance a 2.
Therefore, even if the rear locking bolt 23 and the rear upper end locking portion 39 are lifted upward together with the battery 11 when the vehicle is involved in a front-side collision and the battery 11 is pushed up, the periphery of the rear upper end locking portion 39 of the battery base 13 is bent and deformed about the lower end corner of the battery 11 as a fulcrum, and an appropriate space (clearance) can be secured between the rear locking bolt 23 and the side surface of the battery 11. Accordingly, since the rear upper-end locking portion 39 moves upward without inhibiting the bending deformation of the battery base 13, the energy is absorbed by the bending deformation of the battery base 13, and the breakage of the rear upper-end locking portion 39 can be further suppressed.
In the present embodiment, the front leg portion 31 of the leg portion 30 is erected substantially vertically on the upper surface 5b of the front side frame 5 in a side view, the rear leg portion 32 of the leg portion 30 is erected on the upper surface 5b of the front side frame 5 so as to be inclined forward toward the upper side than the front leg portion 31 in a side view, the front lower end bent portion 34 of the front leg portion 31 is fastened to the front side frame 5 by inserting the front bolt 36 through the cutout hole 34b opened at the front flange end thereof, and the rear lower end bent portion 35 of the rear leg portion 32 is fastened to the front side frame 5 by inserting the rear bolt 37 through the through-hole 35b closed in the periphery.
therefore, when the battery 11 is pushed up by a vehicle front side collision, the rear leg portion 32 is rotated from the inclined state in the forward direction to the vertical state, and the front lower end bent portion 34 of the front leg portion 31 having the cutout hole 34b is pulled out from between the front bolt 36 and the front side frame 5 and is rotated from the vertical state to the inclined state in the rearward direction. Accordingly, since the entire battery base 13 moves upward, the upper end locking portions 38 and 39 can be prevented from being broken.
In the present embodiment, the front leg portion 31 and the rear leg portion 32 have inner side walls 31a, 32a substantially parallel to the inner side surface 5a of the front side frame 5 and rising walls 31b, 32b substantially perpendicular to the inner side walls 31a, 32a, respectively, and are formed in an L-shaped cross section, and the upper end portions of the inner side walls 31a, 32a of the front leg portion 31 and the rear leg portion 32 are connected by a connecting wall 33 substantially parallel to the inner side walls 31a, 32 a.
Therefore, the leg portion 30 can be made compact (compact) and its strength can be secured, and the leg portion 30 can be easily extended and deformed upward and can be easily rotated between the inclined state and the vertical state. This facilitates the upward movement of the entire battery base 13, and prevents the upper end locking portions 38 and 39 from being broken.
In the embodiment, the rear upper end locking portion 39 of the rear leg portion 32 includes: a first locking hole 39a for locking the hook 23b of the bolt 23; and a second locking hole 39b located above the first locking hole 39a with a partition 39c therebetween.
Therefore, even if the hook portion 23b of the rear locking bolt 23 moves upward together with the battery 11, the partition portion 39c deforms inward of the second locking hole 39b, and the rising energy of the hook portion 23b is absorbed. Even if the partition portion 39c is torn, the hook portion 23b is locked to the second locking hole 39b, and the locked state between the rear locking bolt 23 and the rear upper end locking portion 39 can be maintained.
As described above, according to the automotive battery mounting structure of the present embodiment, when the vehicle is subjected to a front-side collision and the battery 11 on the front side frame 5 is pushed up, the leg portions 30 of the battery base 13 are crushed by the openings 31d, 32d and have an amount of upward expansion, whereby the locking bolts 22, 23 and the upper end locking portions 38, 39 are prevented from being deformed or torn, the locking state between the locking bolts 22, 23 and the upper end locking portions 38, 39 is maintained, and the battery 11 can be reliably held on the battery base 13.
further, since the first distance a1 from the rear upper end locking portion 39 to the rear side surface 11c of the battery 11 is equal to the second distance a2 from the axial center of the rear locking bolt 23 on the rear locking bolt mounting portion 21c to the rear side surface 11c of the battery 11, or the first distance a1 is longer than the second distance a2, the rear upper end locking portion 39 moves upward without hindering the bending deformation of the battery base 13, and the energy is absorbed and the breakage of the rear upper end locking portion 39 is suppressed, and the battery 11 can be reliably held in the battery base 13.
Further, the rear locking bolt 23 and the rear upper end locking portion 39 are disposed apart from the rear side surface 11c of the battery 11, whereas the front locking bolt 22 and the front upper end locking portion 38 are disposed relatively closer to the front side surface 11b of the battery 11, and the rear leg portion 32 is disposed obliquely forward, whereas the front leg portion 31 is disposed substantially perpendicular to the upper surface 5b of the front side frame 5, whereby the disposition space S1 of the vehicle-mounted components in front of the front leg portion 31 can be secured large.
Further, since the front leg portion 31 is erected substantially perpendicularly to the front side frame 5, the rear leg portion 32 is erected obliquely forward on the front side frame 5, and the front lower end bent portion 34 of the front leg portion 31 is fastened to the front side frame 5 by inserting the front bolt 36 through the cutout hole 34b opened forward, the entire battery base 13 is easily moved upward when the battery 11 is pushed up by a front side collision of the vehicle, whereby breakage of the upper end locking portions 38 and 39 is suppressed, and the battery 11 can be reliably held on the battery base 13.
The present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the scope of the present invention. For example, the front upper end locking portion 38 may be provided with a first locking hole, a partition portion, and a second locking hole, as in the rear upper end locking portion 39. As with the rear side of the battery 11, it is also possible to set on the front side of the battery 11: a first distance from the front upper end retaining portion 38 to the front side face 11b of the battery 11 and a second distance from the axial center of the front retaining bolt 22 to the front side face 11b of the battery 11.
The vehicle according to the present embodiment is an engine vehicle including an internal combustion engine in a power unit, or a hybrid vehicle, but is not limited to this, and may be an electric vehicle (including a fuel cell vehicle) not including an internal combustion engine.
The configuration of each of the above embodiments is an example of the present invention, and various modifications can be made without departing from the scope of the present invention.

Claims (6)

1. an automotive battery mounting structure characterized by having:
a front side frame;
A power unit mount supported on an upper surface of the front side frame;
A battery base configured above the power unit mount for loading a battery; and
A leg portion that supports the battery base on an upper surface of the front side frame,
The leg portion is formed of a metal plate intersecting with the vehicle front-rear direction, and has a width that increases the further upward, and has an opening in the center in the width direction,
A lower end bent portion is provided at a lower end of the leg portion, the lower end bent portion being fixed to an upper surface of the front side frame,
An upper end locking part is arranged at the upper end of the leg part, and the upper end locking part is used for locking a locking component for fixing the battery above the opening,
The leg portion has:
a front leg supporting a front end of the battery base; and
A rear leg portion supporting a rear end portion of the battery base,
The front leg portion and the rear leg portion are each configured to have a larger width upward and an opening at the center in the width direction,
The upper end locking part comprises:
a first locking hole for locking a hook of the locking bolt; and
And a second locking hole having a shape different from the first locking hole and formed above the first locking hole with a partition portion interposed therebetween.
2. The automotive battery mounting structure according to claim 1,
The locking member has a pressing bracket and a locking bolt, wherein,
The pressing bracket has: a pressing part extending along an upper surface of the battery; and a locking bolt mounting seat portion provided to the pressing portion,
The threaded shaft of the locking bolt is locked to the locking bolt mounting seat part through a nut,
the battery is fixed to the battery base by hooking a hook portion of the locking bolt into a locking hole of the upper end locking portion adjacent to a side surface of the battery,
a first distance from the upper end locking portion to a side surface of the battery is secured to be the same as a second distance from an axial center of the locking bolt on the locking bolt mounting portion to the side surface of the battery, or the first distance is secured to be longer than the second distance.
3. The automotive battery mounting structure according to claim 1,
the leg portion has a front leg portion and a rear leg portion constituting a pair,
the front leg portion stands substantially vertically on an upper surface of the front side frame when viewed from a side, and is fastened to the front side frame by inserting a front bolt through a cutout hole opened at a flange end of a front lower end bent portion,
The rear leg portion is inclined to stand on the upper surface of the front side frame so as to be positioned further forward as it goes upward in a side view than the front leg portion, and is fastened to the front side frame by a rear bolt inserted through a through-hole closed at a peripheral edge of a rear lower end bent portion.
4. The automotive battery mounting structure according to claim 3,
The front leg portion and the rear leg portion are formed into an L-shaped cross section by having an inner side wall substantially parallel to an inner side surface of the front side frame and an erected wall substantially perpendicular to the inner side wall, and have a reinforcing flange erected from an outer side of the erected wall and a positioning portion along the inner side surface of the front side frame,
The upper end portions of the inner side walls of the front leg portion and the rear leg portion are connected to each other by a connecting wall substantially parallel to the inner side walls.
5. the automotive battery mounting structure according to claim 4,
said front leg and said rear leg having engagement flanges continuous with above said raised wall,
The battery base has a bottom wall on which the battery is mounted and front and rear base-side bent flanges that are bent at front and rear ends of the bottom wall and are joined to the respective joining flanges of the front and rear leg portions in an overlapping manner,
the connecting wall has a bent flange at an upper end thereof, the bent flange being along a lower surface of a bottom wall of the battery base,
The bottom wall has a base-side flange engaging portion that is overlapped and engaged with the bent flange of the connecting wall.
6. The automotive battery mounting structure according to claim 3,
The battery base has:
A mount fixing portion fixed to the power unit mount between the front leg portion and the rear leg portion; and
And a side wall fixing portion fixed to a panel portion of the engine compartment side wall between the front leg portion and the rear leg portion.
CN201611233966.5A 2016-01-27 2016-12-28 Automobile battery mounting structure Active CN107031542B (en)

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JP2016013655A JP6644981B2 (en) 2016-01-27 2016-01-27 Car battery mounting structure

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