CN107030617A - A kind of resin bonding agent diamond honing abrasive belt and preparation method thereof - Google Patents

A kind of resin bonding agent diamond honing abrasive belt and preparation method thereof Download PDF

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Publication number
CN107030617A
CN107030617A CN201710307111.0A CN201710307111A CN107030617A CN 107030617 A CN107030617 A CN 107030617A CN 201710307111 A CN201710307111 A CN 201710307111A CN 107030617 A CN107030617 A CN 107030617A
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CN
China
Prior art keywords
bonding agent
abrasive belt
resin bonding
honing abrasive
agent diamond
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710307111.0A
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Chinese (zh)
Inventor
陶宏均
李�杰
孙睿
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Central Group Ding Ding Technology Co Ltd
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Central Group Ding Ding Technology Co Ltd
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Publication date
Application filed by Central Group Ding Ding Technology Co Ltd filed Critical Central Group Ding Ding Technology Co Ltd
Priority to CN201710307111.0A priority Critical patent/CN107030617A/en
Publication of CN107030617A publication Critical patent/CN107030617A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/009Tools not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention relates to a kind of resin bonding agent diamond honing abrasive belt, it is made up of, the bonding agent is phenolic resin, is mixed equipped with land plaster in the auxiliary material diamond particle, bonding agent and auxiliary material.In the present invention, land plaster and bakelite powder are added in auxiliary material, the addition of land plaster can improve emery stick self-sharpening, allow the sand grains of blunt to come off as early as possible, allow new sand grains to expose and come, it is ensured that the sharpness of emery stick.The addition of bakelite powder can improve the porosity of emery stick and the pliability of emery stick.

Description

A kind of resin bonding agent diamond honing abrasive belt and preparation method thereof
Technical field
The present invention relates to a kind of resin bonding agent diamond honing abrasive belt and preparation method thereof, belong to honing technique field.
Background technology
The high speed development of World Auto Industry and environmental pollution, World Auto Industry are wanted to energy-saving and environmental protection, security performance Continuous improvement is asked, statutory standard is increasingly strict, vehicle complete vehicle manufacturing enterprise and components supplying business are proposed higher and higher It is required that, ic engine industry also closelys follow its developing steps under the trend of this form, researchs and develops the internal combustion engine of novel energy-saving environment-friendly Product has become the most important thing of industry, engine core accessory(Such as cylinder jacket, piston, piston ring etc.)Industry is also followed closely Engine Industry research and development, which make, can meet state 4, the related accessory that state 5 discharges.And influence above-mentioned accessory inner surface crudy good Bad key factor is the quality of honing abrasive belt quality.Country's honing abrasive belt quality is unstable at present, have impact on the processing of accessory Quality.
The content of the invention
It is an object of the invention to provide a kind of resin bonding agent diamond honing abrasive belt, by diamond particle, bonding agent With auxiliary material composition, the bonding agent is phenolic resin, is mixed equipped with land plaster in the auxiliary material.
Further, the auxiliary material includes graphite powder, land plaster, zinc powder and bakelite powder.
Further, the parts by weight composition of each raw material is:Graphite powder 3.0-5.5, land plaster 10-20, zinc powder 12-18, glue Wood powder 30-40, phenol-formaldehyde resin powder 45-55, diamond particle 6 ~ 20.
Further, the granularity of the diamond particle is D15B, and concentration is 50wt%.
The preparation method of the resin bonding agent diamond honing abrasive belt comprises the following steps:
(1)Batch mixing:Each raw material is taken in proportion, is uniformly mixed so as to obtain compound,
(2)It is die-filling:According to emery stick volume, the compound required for an emery stick is weighed every time, pours into mould die cavity and spreads out even, Upper mould;
(3)Sintering:Charged mould is put on vulcanizer tooling platform, under the pressure condition of setting, by the heating of setting Curve is sintered;
(4)Depanning, reconditioning acute angle:After terminating, take out mould and open mould, take out emery stick, then repaiied on abrasive machine Sharpening angle, that is, obtain resin bonding agent diamond honing abrasive belt.
Further, step(3)Described in pressure condition be 20 ~ 25MPa.
Further, step(3)Described in heating curve successively include the first warming-up section, the first soaking zone, second liter Temperature section, the second soaking zone and cooling section;The programming rate of first warming-up section is not more than 16 DEG C/min, the temperature of the first soaking zone Spend for 60 ~ 100 DEG C, the programming rate of the second warming-up section is not more than 14 DEG C/min, and the temperature of the second soaking zone is 140 ~ 160 DEG C.
Further, the soaking time of first soaking zone is not less than 3min, and the soaking time of the second soaking zone is not small In 10min.
Further, the cooling velocity of the cooling section is not more than 9 DEG C/min, and cooling final temperature is not more than 80 DEG C.
The present invention beneficial point be, honing abrasive belt of the invention have in honing cylinder jacket sharp, self-sharpening it is good, plus Work efficiency high, the features such as metal folding occurs in cylinder cover inner hole, reticulate pattern is uniform can be prevented, can be with especially for flat top honing The parameters such as Rpk, Rk are effectively reduced, are adapted in high-performance, low oil consumption, low emission state 4 and above checkered cylinder jacket honing technique Upper popularization and application.
In the present invention, land plaster and bakelite powder are added in auxiliary material, the addition of land plaster can improve emery stick self-sharpening, allow The sand grains of blunt comes off as early as possible, allows new sand grains to expose and comes, it is ensured that the sharpness of emery stick.The addition of bakelite powder can improve sand The porosity of bar and the pliability of emery stick.
Brief description of the drawings
Fig. 1 is the heating curve figure of sintering step in the present invention.
Embodiment
Embodiment 1
A kind of resin bonding agent diamond honing abrasive belt, is made up of the raw material of following parts by weight:Graphite powder 3.0, land plaster 10, zinc Powder 12, bakelite powder 30, phenol-formaldehyde resin powder 45, diamond particle 20.The granularity of the diamond particle is D15B, and concentration is 50wt%。
Its preparation method comprises the following steps:
(1)Batch mixing:Each raw material is taken in proportion, is uniformly mixed so as to obtain compound,
(2)It is die-filling:According to emery stick volume, the compound required for an emery stick is weighed every time, pours into mould die cavity and spreads out even, Upper mould;
(3)Sintering:Charged mould is put on vulcanizer tooling platform, under 20 ~ 25MPa pressure conditions, as shown in Figure 1 Heating curve is heated up, and 0 ~ 300s is warming up to 80 DEG C, and insulation to 500s is warming up to 150 DEG C, insulation is extremely in 500 ~ 800s 1500s, is cooled to 80 DEG C, sintering ends in 1500 ~ 2000s, and the voltage of vulcanizer is 380V, electric current in sintering process For 50-80A;
(4)Depanning, reconditioning acute angle:After terminating, take out mould and open mould, take out emery stick, then repaiied on abrasive machine Sharpening angle, that is, obtain resin bonding agent diamond honing abrasive belt.
Embodiment 2
A kind of resin bonding agent diamond honing abrasive belt, is made up of the raw material of following parts by weight:Graphite powder 5.5, land plaster 20, zinc Powder 18, bakelite powder 40, phenol-formaldehyde resin powder 55, diamond particle 6.
The granularity of the diamond particle is D15B, and concentration is 50wt%.
Its preparation method comprises the following steps:
(1)Batch mixing:Each raw material is taken in proportion, is uniformly mixed so as to obtain compound,
(2)It is die-filling:According to emery stick volume, the compound required for an emery stick is weighed every time, pours into mould die cavity and spreads out even, Upper mould;
(3)Sintering:Charged mould is put on vulcanizer tooling platform, under 20 ~ 25MPa pressure conditions, as shown in Figure 1 Heating curve is heated up, and 0 ~ 300s is warming up to 80 DEG C, and insulation to 500s is warming up to 150 DEG C, insulation is extremely in 500 ~ 800s 1500s, is cooled to 80 DEG C, sintering ends in 1500 ~ 2000s, and the voltage of vulcanizer is 380V, electric current in sintering process For 50-80A;
(4)Depanning, reconditioning acute angle:After terminating, take out mould and open mould, take out emery stick, then repaiied on abrasive machine Sharpening angle, that is, obtain resin bonding agent diamond honing abrasive belt.
Embodiment 3
A kind of resin bonding agent diamond honing abrasive belt, is made up of the raw material of following parts by weight:Graphite powder 4, land plaster 15, zinc powder 16th, bakelite powder 35, phenol-formaldehyde resin powder 50, diamond particle 16.
The granularity of the diamond particle is D15B, and concentration is 50wt%.
Its preparation method comprises the following steps:
(1)Batch mixing:Each raw material is taken in proportion, is uniformly mixed so as to obtain compound,
(2)It is die-filling:According to emery stick volume, the compound required for an emery stick is weighed every time, pours into mould die cavity and spreads out even, Upper mould;
(3)Sintering:Charged mould is put on vulcanizer tooling platform, under 20 ~ 25MPa pressure conditions, as shown in Figure 1 Heating curve is heated up, and 0 ~ 300s is warming up to 80 DEG C, and insulation to 500s is warming up to 150 DEG C, insulation is extremely in 500 ~ 800s 1500s, is cooled to 80 DEG C, sintering ends in 1500 ~ 2000s, and the voltage of vulcanizer is 380V, electric current in sintering process For 50-80A;
(4)Depanning, reconditioning acute angle:After terminating, take out mould and open mould, take out emery stick, then repaiied on abrasive machine Sharpening angle, that is, obtain resin bonding agent diamond honing abrasive belt.

Claims (9)

1. a kind of resin bonding agent diamond honing abrasive belt, is made up of diamond particle, bonding agent and auxiliary material, it is characterised in that: The bonding agent is phenolic resin, is mixed equipped with land plaster in the auxiliary material.
2. resin bonding agent diamond honing abrasive belt according to claim 1, it is characterised in that:The auxiliary material includes stone Ink powder, land plaster, zinc powder and bakelite powder.
3. resin bonding agent diamond honing abrasive belt according to claim 2, it is characterised in that the parts by weight group of each raw material Turn into:Graphite powder 3.0-5.5, land plaster 10-20, zinc powder 12-18, bakelite powder 30-40, phenol-formaldehyde resin powder 45-55, diamond are micro- Grain 6 ~ 20.
4. the resin bonding agent diamond honing abrasive belt according to claim any one of 1-3, it is characterised in that:The Buddha's warrior attendant The granularity of stone particulate is D15B, and concentration is 50wt%.
5. the preparation method of resin bonding agent diamond honing abrasive belt according to claim 1, it is characterised in that including with Lower step:
(1)Batch mixing:Each raw material is taken in proportion, is uniformly mixed so as to obtain compound,
(2)It is die-filling:According to emery stick volume, the compound required for an emery stick is weighed every time, pours into mould die cavity and spreads out even, Upper mould;
(3)Sintering:Charged mould is put on vulcanizer tooling platform, under the pressure condition of setting, by the heating of setting Curve is sintered;
(4)Depanning, reconditioning acute angle:After terminating, take out mould and open mould, take out emery stick, then repaiied on abrasive machine Sharpening angle, that is, obtain resin bonding agent diamond honing abrasive belt.
6. the preparation method of resin bonding agent diamond honing abrasive belt according to claim 5, it is characterised in that:Step (3)Described in pressure condition be 20 ~ 25MPa.
7. the preparation method of resin bonding agent diamond honing abrasive belt according to claim 6, it is characterised in that:Step (3)Described in heating curve successively include the first warming-up section, the first soaking zone, the second warming-up section, the second soaking zone and cooling Section;The programming rate of first warming-up section is not more than 16 DEG C/min, and the temperature of the first soaking zone is 60 ~ 100 DEG C, the second heating The programming rate of section is not more than 14 DEG C/min, and the temperature of the second soaking zone is 140 ~ 160 DEG C.
8. the preparation method of resin bonding agent diamond honing abrasive belt according to claim 7, it is characterised in that:Described The soaking time of one soaking zone is not less than 3min, and the soaking time of the second soaking zone is not less than 10min.
9. the preparation method of resin bonding agent diamond honing abrasive belt according to claim 8, it is characterised in that:It is described cold But the cooling velocity of section is not more than 9 DEG C/min, and cooling final temperature is not more than 80 DEG C.
CN201710307111.0A 2017-05-04 2017-05-04 A kind of resin bonding agent diamond honing abrasive belt and preparation method thereof Pending CN107030617A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107756224A (en) * 2017-11-25 2018-03-06 中原内配集团鼎锐科技有限公司 A kind of no-welding honing abrasive belt and preparation method thereof
CN111975663A (en) * 2020-08-26 2020-11-24 苏州信能精密机械有限公司 Oilstone for honing TB6 titanium alloy material and preparation method and application thereof
CN113635213A (en) * 2021-08-19 2021-11-12 中原内配集团股份有限公司 Enhanced honing emery stick and preparation method thereof

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Publication number Priority date Publication date Assignee Title
US20150290773A1 (en) * 2014-04-09 2015-10-15 Fabrica Nacional de Lija, S.A. de C. V. Abrasive Product Coated with Agglomerated Particles Formed in Situ and Method of Making the Same
CN105945738A (en) * 2016-05-05 2016-09-21 珠海市巨海科技有限公司 Resin binder grinding tool and manufacturing method thereof
CN106041762A (en) * 2016-05-25 2016-10-26 安徽砥钻砂轮有限公司 Heat-resistance and wear-resistant modified silane resin grinding wheel and preparation method thereof
CN106112838A (en) * 2016-06-25 2016-11-16 袁春华 A kind of preparation method of the composite wheel of resistance to grinding
CN106244883A (en) * 2016-08-12 2016-12-21 中原内配集团鼎锐科技有限公司 A kind of diamond honing abrasive belt and preparation technology thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150290773A1 (en) * 2014-04-09 2015-10-15 Fabrica Nacional de Lija, S.A. de C. V. Abrasive Product Coated with Agglomerated Particles Formed in Situ and Method of Making the Same
CN105945738A (en) * 2016-05-05 2016-09-21 珠海市巨海科技有限公司 Resin binder grinding tool and manufacturing method thereof
CN106041762A (en) * 2016-05-25 2016-10-26 安徽砥钻砂轮有限公司 Heat-resistance and wear-resistant modified silane resin grinding wheel and preparation method thereof
CN106112838A (en) * 2016-06-25 2016-11-16 袁春华 A kind of preparation method of the composite wheel of resistance to grinding
CN106244883A (en) * 2016-08-12 2016-12-21 中原内配集团鼎锐科技有限公司 A kind of diamond honing abrasive belt and preparation technology thereof

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宋月清等: "《人造金刚石工具手册》", 31 January 2014, 冶金工业出版社 *
朱山民等: "《金刚石磨具制造》", 31 March 1984, 机械工业部机床工具工业局 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107756224A (en) * 2017-11-25 2018-03-06 中原内配集团鼎锐科技有限公司 A kind of no-welding honing abrasive belt and preparation method thereof
CN111975663A (en) * 2020-08-26 2020-11-24 苏州信能精密机械有限公司 Oilstone for honing TB6 titanium alloy material and preparation method and application thereof
CN113635213A (en) * 2021-08-19 2021-11-12 中原内配集团股份有限公司 Enhanced honing emery stick and preparation method thereof

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Application publication date: 20170811

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