CN107030085A - The recycling coprocessing system such as a kind of stalk and sludge - Google Patents

The recycling coprocessing system such as a kind of stalk and sludge Download PDF

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Publication number
CN107030085A
CN107030085A CN201610513092.2A CN201610513092A CN107030085A CN 107030085 A CN107030085 A CN 107030085A CN 201610513092 A CN201610513092 A CN 201610513092A CN 107030085 A CN107030085 A CN 107030085A
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China
Prior art keywords
sludge
stalk
desiccation
fuel
recycling
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CN201610513092.2A
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Chinese (zh)
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谢强
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Individual
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Treatment Of Sludge (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to the recycling coprocessing systems such as a kind of stalk and sludge, the system mainly carries out fast dewatering desiccation by segmented desiccation machine to the mixed material of stalk and sludge, the harmful substances such as pathogen therein, weeds seed are killed using hot conditions, breaking-wall cell, cellulose, lignin etc. are fully degraded, and the mixed material solubility small molecule content of organic matter is greatly improved after processing;Meanwhile, follow-up turning sludge into fuel, Fertilizer Transformed comprehensive utilization are easy in response area increase in surface after material is crushed through desiccation, compressible increase.

Description

The recycling coprocessing system such as a kind of stalk and sludge
First, technical field
The present invention relates to the recycling coprocessing systems such as a kind of stalk and sludge.The system is main with segmented desiccation machine Collaboration processing is carried out to stalk and sludge (or kitchen residue), is configured with feeding, feeds, heats, exhausting purification, power are passed Give, a variety of auxiliary equipments such as intelligent control.Hot conditions in processing procedure quickly take off the mixed material of stalk and sludge etc. Water desiccation, the harmful substance such as pathogen, weeds seed is killed by high temperature, and breaking-wall cell, cellulose, lignin etc. are fully degraded, small The molecule content of organic matter is greatly improved;Meanwhile, the increase of surface response area, is easy to follow-up fuel after material is crushed through desiccation Change, Fertilizer Transformed is utilized.
2nd, background technology
The organic matter of photosynthesis of plant more than 50% is stored in agricultural crop straw, and in China wide geographic area crops After harvest, straw generally cannot effectively utilize and abandoned everywhere or it is unordered burn, cause the huge wasting of resources and A series of environmental pollutions and health safety issues.On the other hand, the water-containing sludge of various regions sewage treatment plant is filled out after conventional press Bury or refuse furnace is burned, various regions kitchen garbage etc. disturbs residents, greatly less than effective recycling there is also underground water source pollution, stink Gas pollution, the old problem such as energy consumption is huge.Therefore, in the system text such as the energy-saving and emission-reduction of country's appearance, " ten, water ", " ten, soil " Under the guidance of part, sludge and stalk, kitchen residue etc. are carried out to integrate money using the handling process of high-efficiency cleaning, energy-conserving and environment-protective Sourceization is utilized, and it " is turned waste into wealth ", significant.
3rd, the content of the invention
The present invention by intelligent control system by segmented desiccation machine, apparatus for feeding, firing equipment, power-equipment, take out The whole process processing system of the integrating such as wind cleaning equipment, charging apparatus, according to the difference of recycling mode, from The ratio of dynamic proportioning feeding material, the satisfactory turning sludge into fuel of output or Fertilizer Transformed base-material (referring to accompanying drawing 3), not only compensate for passing System technique triangular web produces the limitation of single product, and the base-material of turning sludge into fuel output can be directly used for the system own biological The energy recharge of matter particle fuel boiler equipment, significantly reduces system operation energy consumption, realizes energy consumption farthest from flat Weighing apparatus.System processing overall process is added without any chemical agent, and high-temperature closed environment effectively kills the nuisances such as germ, weeds seed Matter, while realizing material breaking-wall cell, lignin, cellulose degradation are small soluble molecules material, effectively increase rear afterflame The reaction efficiency of materialization, Fertilizer Transformed.
The recycling coprocessing systems such as a kind of stalk and sludge that the present invention is provided, mainly include:
1. straw crusher, the pre- warehouse of 2. stalks, 3. screw pumps, 4. segmented desiccation machines, 5. vavuum pumps, 6. condensers, 7. cyclic water tank, 8. cleaning equipments (neutralizing tank), 9. air-dry conveyer belt, 10. screw feeding machines, 11. baling equipments, 12. sludge Screw pump, 13. kitchen rinse baths, 14. filters, 15. filter presses, 16. stalk feed systems, 17. sewage sludge feed systems, 18. Kitchen residue feed system, 19. biomass granular fuel boilers, 20. heat medium oil storage tanks, 21. oil pumps.
(referring to accompanying drawing 1, accompanying drawing 2)
Detailed process is:
(1) by intelligent control system activation system all devices, required temperature is handled in each equipment of regulating system And rotating speed, while can any appliance in the real-time monitoring system.
(2) fresh or dry stalk is broken into 4-10 centimetres of stalk section by stalk by 1. straw crushers, in 2. stalks Pre- storage stalk section is delivered to 4. segmenteds by 3. screw pumps and done in the moisture content 30%-60% of the interior adjustment stalk of pre- warehouse, storehouse Change machine second segment is further conveyed, handled, or collaboration is handled together with unclassified stores.
The water-containing waste gas produced during (3) 4. segmented desiccation machine reaction treatments, by 5. vavuum pumps from tail end venting Mouth is extracted out, and the combination through 6. condensers and 7. cyclic water tanks is condensed, and condensed water returns to sewage conduct and is uniformly processed.Its Remaining small part water-containing waste gas neutralizes acidic materials therein, final tail gas row up to standard by 8. cleaning equipments (neutralizing tank) reaction Put.
The high temperature output material of (4) 4. segmented desiccation machine terminal discharges mouthful air-dries fast cooling on conveyer belts 9., removed It is wet and be fed forward, it is delivered to 11. baling equipments, the packaged recycling base-material of output vacuum antiseptic by 10. screw feeding machines.
(5) according to the difference of recycling mode, system processing detailed process local directed complete set is as follows:
1. the independent turning sludge into fuel of stalk, Fertilizer Transformed processing are utilized, carried out according to above-mentioned 4 steps.
2. stalk and sludge are subjected to collaboration processing, water-containing sludge is delivered to 4. segmented desiccation machines by 12. sludge pumps First paragraph, the stalk section entered with second segment is mixed in the lump, is subsequently carried out by above-mentioned 4 steps.
3. stalk and the collaboration of kitchen residue are handled, kitchen residue need to be anticipated, method is by kitchen residue It is put into 13. kitchen rinse baths and removes grease and salinity using running water cleaning, is then sent to 14. filters by the miscellaneous of bulk Matter, solid waste are filtered away, are removed excessive moisture by 15. filter presses, and the kitchen for obtaining moisture content 70%-90% is remaining Thing pretreatment material, is delivered to 4. segmented desiccation machine first paragraphs by this pretreatment material and is mixed with latter section of stalk section, after It is continuous to be carried out by above-mentioned 4 steps.The waste liquid of the generation such as cleaning, filtering, press filtration returns to cesspool progress in preprocessing process Sewage disposal.
The a whole set of coprocessing system that the present invention is provided, it is possible to achieve by agricultural crop straw, water-containing sludge, kitchen residue Etc. Common Waste, the carry out dehydration and drying of quick, cleaning, degraded sterilizing, solve " receipts-storage-fortune " cost in conventional processes The not high limitation of high, automaticity, while providing the resource product base-material (turning sludge into fuel, Fertilizer Transformed) of multiple types.The invention Mainly there is the control of three aspects:
In a first aspect, material reaction degree in the present invention, when system transfer rate and material are fed, moisture content is kept not Become, the reaction temperature (energy heated according to biomass granular fuel boiler+heat medium oil can be adjusted by intelligence control system Supply system, can control 21. oil pumps to adjust heat medium oil flow velocity, and then adjust reaction temperature by intelligent control system) It is controlled.Reaction temperature is higher, and material reaction degree is higher, and finished product moisture content is fewer, and yield is constant.Reaction temperature is set: 50℃-350℃.(referring to accompanying drawing 2)
Second aspect, system set point temperature and charging moisture content keep constant, and material reaction degree can be by intelligentized control method System call interception transmits rotating speed to control.Rotating speed is reduced, and material reaction is more abundant, and finished product moisture content is lower, and yield slightly has reduction.System System speed setting:20-1000 revs/min.
The third aspect, according to the difference of systematic collaboration process resource Land use systems, is adjusted by intelligent control system How much is the charging of all kinds of materials of charging aperture, adjusts the mixed proportion of all kinds of materials of charging aperture, and then the different types of resource of output Change product base.The content of stalk is 50%-100% in charging aperture mixed material, and sludge is 50%-0, and kitchen residue is 50%-0.(referring to accompanying drawing 3)
The reaction system armamentarium that the present invention is provided by intelligent control system real-time monitoring, processing overall process without Any chemical agent, the operation of processing material closure, system high temperature effectively kills weeds seed, harmful levels of pathogens etc., big in material Molecule organic matter, lignin, cellulose etc. are degraded to soluble small-molecule substance, effectively improve the utilization of follow-up finished product base-material Rate.Finished product moisture content after systematic collaboration processing is can be controlled between 20%-60%, and single set system equipment yield is per hour 100 kilograms to 1 ton per hour.Agricultural crop straw, water-containing sludge, kitchen residue can be according to recycling modes, in proportion It is combined, realizes " waste " processing and the diversification of recycling.
4th, illustrate
Accompanying drawing 1:Total system equipment schematic diagram
1 --- --- --- screw pump, 4 --- segmented desiccation machine, 5 --- are true for the pre- warehouse of stalk, 3 for straw crusher, 2 --- --- --- cleaning equipment (neutralizing tank), 9 --- air-drying conveyer belt, 10 --- spiral shell of cyclic water tank, 8 of condenser, 7 of empty pump, 6 Revolve feeder, 11 --- baling equipment, 12 --- sludge screw pump, 13 --- kitchen rinse bath, 14 --- filter, 15 --- --- stalk feed system, 17 --- sewage sludge feed system, 18 --- the kitchen residue feed system of filter press, 16.
Accompanying drawing 2:Heat medium oil mode of heating schematic diagram
4 --- segmented desiccation machine, 19. biomass granular fuel boilers, 20. heat medium oil storage tanks, 21. oil pumps.
Accompanying drawing 3:Multimode recycling schematic diagram
16 --- stalk feed system, 17 --- sewage sludge feed system, 18 --- kitchen residue feed systems.
5th, embodiment
The present invention relates to recycling coprocessing systems such as a kind of stalk and sludge, using segmented desiccation machine by stalk, Water-containing sludge, kitchen residue etc. mix the collaboration processing such as progress high-temperature sterilization, desiccation degraded in proportion, go out finished product species rich Rich, the soluble high and different types of recycling finished product base-material of output.
The whole system equipment that the invention is provided mainly includes:1. straw crusher, the pre- warehouse of 2. stalks, 3. screw pumps, 4. segmented desiccation machine, 5. vavuum pumps, 6. condensers, 7. cyclic water tanks, 8. cleaning equipments (neutralizing tank), 9. air-dry conveyer belts, 10. screw feeding machine, 11. baling equipments, 12. sludge screw pumps, 13. kitchen rinse baths, 14. filters, 15. filter presses, 16. Stalk feed system, 17. sewage sludge feed systems, 18. kitchen residue feed systems, 19. biomass granular fuel boilers, 20. Heat medium oil storage tank, 21. oil pumps.
Embodiment is:
Pass through the temperature and rotating speed needed for intelligent control system startup all devices and regulating system.Stalk passes through 1. straw Fresh or dry stalk is broken into 4-10 centimetres of stalk section by stalk crusher, and mixed straw section is adjusted in the pre- warehouse of 2. stalks Pre- storage stalk section is delivered to 4. segmented desiccation machine second segments by 3. screw pumps and carried out in moisture content (about 30%-60%), storehouse Be fed forward, desiccation degradation treatment, or together with unclassified stores collaboration handle.4. produced during segmented desiccation machine reaction treatment Raw water-containing waste gas, is extracted out by 5. vavuum pumps from tail end venting mouthful, and the combination through 6. condensers and 7. cyclic water tanks carries out cold Solidifying, condensed water returns to sewage conduct and is uniformly processed.Remaining small part water-containing waste gas is anti-by 8. cleaning equipments (neutralizing tank) Acidic materials therein, final tail gas qualified discharge should be neutralized.4. the high temperature output material of segmented desiccation machine terminal discharge mouthful Fast cooling on conveyer belts is air-dried 9., dehumidifies and is fed forward, 11. baling equipments are delivered to by 10. screw feeding machines, finally The packaged recycling base-material of output vacuum antiseptic.(referring to accompanying drawing 1)
According to the difference of recycling mode, 1. stalk fuel, Fertilizer Transformed utilization, then stalk individually enters 4. segmentations Formula desiccation machine second segment is handled.2. stalk cooperates with processing to carry out turning sludge into fuel, Fertilizer Transformed with sludge and utilized, then water-containing sludge leads to Cross 12. sludge pumps and be delivered to 4. segmented desiccation machine first paragraphs, the stalk section entered with second segment is mixed in the lump, subsequently by above-mentioned Step is carried out.3. stalk and the collaboration processing of kitchen residue carry out turning sludge into fuel utilization, and kitchen residue need to be anticipated:By kitchen Residue is put into 13. kitchen rinse baths removes grease and salinity using running water cleaning, and being then sent to 14. filters will be big Impurity, the solid waste of block are filtered away, are removed excessive moisture by 15. filter presses, obtain moisture content 70%-90% meal Kitchen residue pretreatment material, the stalk section that this pretreatment material is delivered into 4. segmented desiccation machine first paragraphs and latter section is mixed Close, subsequently carried out by above-mentioned steps.The waste liquid of the generation such as cleaning, filtering, press filtration returns to cesspool and entered in preprocessing process Row sewage disposal.(referring to accompanying drawing 3)
Reaction warehouse temperature setting range:50℃-350℃.
System speed setting scope:20-1000 revs/min.
Charging aperture moisture content of straws is 30%-60%, and sludge (or kitchen residue) moisture content is 70%-90%.
When turning sludge into fuel is utilized, stalk/sludge mixed proportion >=1, stalk/kitchen residue >=1;When Fertilizer Transformed is utilized, straw Stalk/sludge >=4.
Siccative moisture content scope after processing:20%-50%.
Electrical heating, Electromagnetic Heating, boiler+heat medium oil heating can be used in mode of heating.(wherein natural gas can be used in boiler Boiler, or biomass granular fuel boiler.)
Single set system processing power (based on charging):Double centner/when -1 ton hour.

Claims (5)

1. the present invention relates to recycling coprocessing systems such as a kind of stalk and sludge, the system is using segmented desiccation machine as core Collaboration processing is carried out to agricultural crop straw and water-containing sludge (or kitchen residue), while material fast dewatering desiccation is realized, disease The harmful substances such as substance, weeds seed are killed, a variety of effects such as degraded release small molecule organic matter such as breaking-wall cell, cellulose, The increase of surface of material response area, compressible are improved after processing, are utilized using further turning sludge into fuel, Fertilizer Transformed comprehensive resources.
2. according to claim 1, stalk involved in the present invention includes paddy rice, wheat, sorghum, corn and soybean, tobacco Deng the rhizome of common crops, stalk, tendril, residual leaf, and peanut shell, corncob, oil tea shell, cotton seed hulls etc., sludge is city Political affairs domestic sludge.
3. according to claim 1, present system sets reaction temperature as 50 DEG C -350 DEG C, transmission rotating speed is 20 revs/min - 1000 revs/min, charging aperture moisture content of straws is 30%-60%, and sludge (or kitchen residue) moisture content is 70%-90%.
4. according to claim 1, present system turning sludge into fuel is utilized, stalk/sludge mixed proportion >=1, stalk/kitchen Residue >=1, when Fertilizer Transformed is utilized, stalk/sludge >=4.
5. according to claim 1, electrical heating, Electromagnetic Heating, boiler+heat medium oil can be used in present system mode of heating Natural gas boiler, or biomass granular fuel boiler can be used in heating, wherein boiler.
CN201610513092.2A 2016-07-04 2016-07-04 The recycling coprocessing system such as a kind of stalk and sludge Pending CN107030085A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107954766A (en) * 2017-12-18 2018-04-24 朱兆明 A kind of natural organic fertilizer preparation system and its method of work

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101294168A (en) * 2008-06-23 2008-10-29 南京工业大学 Method for preparing biological gas with mix fermentation of sewage sludge and stalk raw materials
CN102247966A (en) * 2010-05-20 2011-11-23 许绍良 Method of harmless and recycle treatment of garbage
CN103540331A (en) * 2013-10-08 2014-01-29 广东省生态环境与土壤研究所 Method for combined carbon fixation by utilizing municipal sludge and crop straws
CN103725304A (en) * 2014-01-23 2014-04-16 杭州互惠环保科技有限公司 Sludge-crop straw joint disposal method based on fast pyrolysis
WO2014090574A1 (en) * 2012-12-13 2014-06-19 Qinetiq Limited Thermal processing system having an auger arrangement and method using it
US20150167026A1 (en) * 2010-09-24 2015-06-18 Anaergia Inc. Method for converting biomass to methane
CN105505416A (en) * 2015-12-18 2016-04-20 江苏鼎新环保科技有限公司 Zoned-temperature-control rotary continuous pyrolyzing and carbonizing device for biomass
CN105622267A (en) * 2015-12-30 2016-06-01 聚光科技(杭州)股份有限公司 Preparation method of novel biological carbon material

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101294168A (en) * 2008-06-23 2008-10-29 南京工业大学 Method for preparing biological gas with mix fermentation of sewage sludge and stalk raw materials
CN102247966A (en) * 2010-05-20 2011-11-23 许绍良 Method of harmless and recycle treatment of garbage
US20150167026A1 (en) * 2010-09-24 2015-06-18 Anaergia Inc. Method for converting biomass to methane
WO2014090574A1 (en) * 2012-12-13 2014-06-19 Qinetiq Limited Thermal processing system having an auger arrangement and method using it
CN103540331A (en) * 2013-10-08 2014-01-29 广东省生态环境与土壤研究所 Method for combined carbon fixation by utilizing municipal sludge and crop straws
CN103725304A (en) * 2014-01-23 2014-04-16 杭州互惠环保科技有限公司 Sludge-crop straw joint disposal method based on fast pyrolysis
CN105505416A (en) * 2015-12-18 2016-04-20 江苏鼎新环保科技有限公司 Zoned-temperature-control rotary continuous pyrolyzing and carbonizing device for biomass
CN105622267A (en) * 2015-12-30 2016-06-01 聚光科技(杭州)股份有限公司 Preparation method of novel biological carbon material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107954766A (en) * 2017-12-18 2018-04-24 朱兆明 A kind of natural organic fertilizer preparation system and its method of work

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