CN107030069A - The anhydrous purging system of heavy caliber long range pressure pipeline and its application method - Google Patents
The anhydrous purging system of heavy caliber long range pressure pipeline and its application method Download PDFInfo
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- CN107030069A CN107030069A CN201710431691.4A CN201710431691A CN107030069A CN 107030069 A CN107030069 A CN 107030069A CN 201710431691 A CN201710431691 A CN 201710431691A CN 107030069 A CN107030069 A CN 107030069A
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- 238000010926 purge Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 101
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 17
- 230000005674 electromagnetic induction Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 12
- 239000000498 cooling water Substances 0.000 claims description 10
- 230000033228 biological regulation Effects 0.000 claims description 8
- 239000002826 coolant Substances 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
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- 230000000694 effects Effects 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 241000195493 Cryptophyta Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 2
- 210000001367 artery Anatomy 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000005180 public health Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241000295146 Gallionellaceae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 230000006806 disease prevention Effects 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
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- 230000002708 enhancing effect Effects 0.000 description 1
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- 230000003628 erosive effect Effects 0.000 description 1
- 238000004299 exfoliation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
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- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0326—Using pulsations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/032—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a kind of anhydrous purging system of heavy caliber long range pressure pipeline and its application method, belong to pipeline cleaning technical field.It solves the problems such as prior art design is not reasonable.The anhydrous purging system of this heavy caliber long range pressure pipeline and its application method, it is connected with pressure pipeline to be cleaned and between the water transfer valve and water delivery valve on pressure pipeline, including gas transmission main, three-level air pressure texture, cooling structure and gas impulse generator etc. are sequentially provided with along the moving direction of the gas of its conveying on gas transmission main.The advantage of the anhydrous purging system of this heavy caliber long range pressure pipeline and its application method is:Using can be made low pressure, middle pressure, the three-level air pressure texture of three kinds of other compressed airs of pressure stage of high pressure setting improve the gas supply capacity of the system, power consumption is reduced simultaneously, the setting of gas pulses generator makes the dirt in the gas preferably cleaning pressure pipeline of generation.
Description
Technical field
The invention belongs to pipeline cleaning technical field, more particularly, to a kind of anhydrous cleaning of heavy caliber long range pressure pipeline
System and its application method.
Background technology
Water is the necessity of life and production, if water quality does not reach corresponding requirement on the living conditions, will influence people
The health of body;Industrially water quality does not reach respective standard, will to industrially being caused damage, be this water quality standard formulation and
Social all trades and professions are closely bound up.80 years this periods so far of 20th century, the urban water supply cause of China has obtained huge
Development.The existing GB5749-2006 standards for drinking water quality of China is by the Ministry of Public Health, the Ministry of Construction, Ministry of Water Resources, territory money
Source portion and State Environmental Protection Administration propose, are formulated in the case where Standardization Administration of China organizes and leads, by Chinese disease
Prevention center is responsible for drafting, by the national standard of Ministry of Public Health's management through specialized department, in the formal implementation in the whole nation on July 1st, 2007
, new standard regulation water quality detection project increases to 106 by original 35, wherein on healthy influential index(Such as lead,
Arsenic, agricultural chemicals, microorganism etc.)Account for 81%.Feedwater piping only through installation rinses the water for being just available for out water quality reaching standard completely, institute
To say that pipe flushing occupies very important status in city supply water pipeline engineering.
Feedwater piping passes through long-play, pipeline meeting corrosion and scaling, impurity deposition and compression strength reduction, when in pipeline
When water (flow) direction, pressure jump, under in-pipe flow effect, easily there is " yellow water ", " black in inner-walls of duct fouling partial exfoliation
Water ", or even booster, cause Water Quality in Networks secondary pollution and water failure;Pressure sewage conduct passes through long-play,
Corrosion and scaling, impurity depositional phenomenon can be produced;Therefore plumbing pressure pipeline must periodic cleaning.Health organization expert alerts:
Rust water is not only produced using running water tube wall for many years, hinders to be even more to shelter evil people and countenance evil practices in current, tube wall, hoards various miscellaneous bacterias, micro-
The toxic heavy metals such as algae poison, arsenic, cadmium, mercury are measured, as current are absorbed by the body little by little, accumulation inherently causes various long afterwards
The disease of various kinds.Running water and the various problem Producing reasons of other pressure pipe networks have many kinds, pass through correlative study unit
Investigation thinks that reason mainly has the following aspects:1) when output water is with corrosive substance or pipeline (including user's branch
Pipeline) service life is long, and inner-walls of duct will corrosion and scaling, deposition;Initial stage is when water velocity, direction or hydraulic pressure in pipeline
When undergoing mutation, the water quality deterioration of short time is will result in, the rising of the indexs such as concentration of iron, turbidity, colourity, latter stage even meeting occurs
Cause to supply, impeded drainage, have a strong impact on production and living;2) new pipeline installation construction is lack of standardization, does not do interior anti-corrosion, operation preshoot
Wash, sterilize it is not thorough;3) when water source or undrinkable water pipeline are connected, anti-pollution measure is not taken, unqualified water is flowed into pipe network
It is interior;4) some pipelines, valve, water meter long period of soaking also easily cause different degrees of pollution to pipe network water in water;5) it is secondary
Water facilities, such as storage cistern, water storing tank are for a long time without cleaning and sterilizing;6)Feed pipe is as water delivery medium, throughout the year and water
Or slowly drained soil contact, because of chemical reaction or the certain corrosion of electrochemical reaction effect generation, also because inner wall of metal tube is by water enchroachment (invasion)
Suspension precipitation and iron bacteria, the breeding of algae in precipitation of calcium carbonate in erosion, water, water etc. turn into the master of pollution pipeline
Cause.Using not clean for a long time makes various sediments silts in pipeline form block.
The widely used conventional pipelines cleaning of water supply industry mainly has mechanical pipe cleaning, waterpower clear at home at present
Wash and rush cleaning etc. with intelligent pulse cyclone.Mechanical cleaning process is, using steel wire rope etc., it is dragged back and forth in feed pipe with external force
Dynamic, the method is applied to remove the feedwater piping with hard incrustation, is commonly used to the pipeline that caliber is less than 450mm, pipe cleaning
Length is up to 100 ~ 250m, and the shortcoming of this method is that damage original to pipeline is larger, it is necessary to disconnected pipe and cut off the water, and meets pipeline attached
Part etc., constructional difficulties;Waterpower ablution is that pipeline is rinsed with the high-velocity flow of certain hydraulic pressure, it is adaptable in feedwater piping
Wall only has soft incrustation, not yet forms harder growth ring, not good to harder growth ring developing result, and flow velocity is shadow
The most important parameter of Xiangshui County's power flush efficiency, for large diameter pipeline, raising flow velocity is more difficult, and waterpower cleaning performance is paid no attention to
Think, and water consumption it is very big the problems such as.
In order to solve the problem of prior art is present, people have carried out long-term exploration, it is proposed that miscellaneous solution
Scheme.For example, Chinese patent literature discloses a kind of water supply line cleaning device [application number:201620696966.8], at least
Including high-pressure water pipe, bearing, bearing block, link, connecting tube, pressure stabilizing cavity, cleaning head, discharge outlet and cleaning post, the height
Pressure pipe is fixedly connected with the bearing, and the bearing is connected with the bearing block, and the connecting tube passes through welding ends and institute
State bearing block connection, another end is connected with the pressure stabilizing cavity, and the high-pressure water pipe, bearing, bearing block, connecting tube and it is described surely
Pressure chamber is sequentially communicated, and the link lower end is fixedly connected with the bearing block, and upper end is fixedly connected with the pressure stabilizing cavity, described
Clear up post fixedly sleeved on the link.
Above-mentioned scheme improves the subproblem of prior art to a certain extent, still, and the program is also at least present
Following defect:Water content consumption is big, and flow velocity is slower, the problems such as cleaning performance is poor.
The content of the invention
Regarding the issue above, the present invention provides a kind of reasonable in design, the good heavy caliber of using effect is over long distances
The anhydrous purging system of pressure pipeline.
Second object of the present invention is in view of the above-mentioned problems, providing a kind of convenient heavy caliber long range pressure pipe of manipulation
The application method of the anhydrous purging system in road.
To reach above-mentioned purpose, present invention employs following technical proposal:The heavy caliber long range pressure pipeline of the present invention
Anhydrous purging system, is connected and defeated positioned at the water transfer valve and water on pressure pipeline with pressure pipeline to be cleaned
Go out between valve, including gas transmission main, it is characterised in that:On gas transmission main three are sequentially provided with along the moving direction of the gas of its conveying
Level air pressure texture, cooling structure and gas impulse generator, the output end of gas transmission main are connected with pressure pipeline, and gas transmission is total
On pipe and positioned at being arranged with least one electromagnetic induction heating circle between gas pulses generator and pressure pipeline.Three-level air pressure
The setting of shrinking structure can not only provide high pressure compressed gas, also allow for being adjusted according to the difficulty of Fouling Cleaning in pressure pipeline
The pressure of required compressed gas makes it reduce power consumption as far as possible while dirt in flushing pressure pipeline is met.Gas arteries and veins
The gas for rushing the pulsed of generator generation improves cleaning function to pressure pipeline, and the setting of cooling structure reduces gas
Impulse generator is damaged by the compressed gas of high temperature, extends its service life, the setting of electromagnetic induction heating circle is by improving
The temperature of the gas of pulsed strengthens the cleaning performance to pressure pipeline to reach.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, three-level air pressure texture includes low-pressure air pressure
Contracting machine, middle pressure air compressor and High-Pressure Compressor, the outlet side of low pressure air compressor and middle pressure air compressor
Inlet end is connected, and the outlet side of middle pressure air compressor and the inlet end of High-Pressure Compressor are connected, low pressure air compressor,
The outlet side of middle pressure air compressor and High-Pressure Compressor is connected with the inlet end of cooling structure respectively.It is simple in construction, peace
Dress is convenient.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, the outlet side of low pressure air compressor is total to gas transmission
It is in charge of between pipe provided with low pressure gas transmission, low pressure gas transmission is in charge of provided with the first magnetic valve;The outlet side of middle pressure air compressor is extremely
It is in charge of between gas transmission main provided with middle pressure gas transmission, middle pressure gas transmission is in charge of provided with the second magnetic valve;High-Pressure Compressor goes out
Gas end between gas transmission main provided with high pressure gas transmission to being in charge of, and high pressure gas transmission is in charge of provided with the 3rd magnetic valve.Facilitate compressed gas
The control of body pressure and the regulation of flow.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, low pressure gas transmission is in charge of provided with positioned at its inlet end
With the low-lift pump between the first magnetic valve;Middle pressure gas transmission is in charge of provided with the middle pressure being located between its inlet end and the second magnetic valve
Pump;High pressure gas transmission is in charge of provided with the high-pressure pump being located between its inlet end and the 3rd magnetic valve.Improve the defeated of compressed gas
Output.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, low pressure gas transmission is in charge of provided with positioned at its inlet end
The first gs-oil separator between the first magnetic valve;Middle pressure gas transmission be in charge of provided be located at its inlet end and the second magnetic valve it
Between the second gs-oil separator;High pressure gas transmission is in charge of provided with the 3rd oil gas being located between its inlet end and the 3rd magnetic valve
Separator.The purity of the compressed gas of output is improved, while being easy to the recovery of lubricating oil.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, cooling structure is included on the outside of gas transmission main
Coolant jacket, the input of coolant jacket is connected with cooling water inlet pipe, output end and cooling water outlet pipe are connected.Meeting cooling effect
While fruit, reduce manufacturing cost.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, the outer gusset of electromagnetic induction heating circle is provided with heat-insulated
Layer.Improve the heating effect to compressed gas.
The above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, gas transmission main is in output end and toward pressure pipe
Road direction is sequentially provided with gas transmission master cylinder and gas transmission master control magnetic valve.It is easy to regulate and control the output of the compressed gas exported to pressure pipeline
Amount.
The application method of the anhydrous purging system of this heavy caliber long range pressure pipeline, it is characterized in that:Comprise the following steps:Step
Rapid A:The water delivery valve closed on pressure pipeline to be cleaned, opens the water transfer valve on pressure pipeline and is located at and pressure
Blowoff valve on the blow-off line of pipeline connection;Step B:Start the low pressure compression function in three-level air pressure texture;Step
C:According to the difficulty of the cleaning in pressure pipeline to be cleaned determine be only it is no also need start in pressure compression and high pressure compressed work(
Energy;Step D:Air after compression enters gas pulses generator, gas pulses hair after carrying out cooling processing through overcooling structure
When the pulsed gas that raw device is made flows into the pipeline section for the gas transmission main that its outside is arranged with least one electromagnetic induction heating circle
Heated;Step E:The pulsed gas of heating is flowed into by gas transmission main in pressure pipeline to be cleaned, with pressure
Water formation turbulent flow in pipeline, is then cleaned to the dirt in pressure pipeline.Step F:Repeat step C is to E, until pressure
After Fouling Cleaning in pipeline is finished, three-level air pressure texture, the blowoff valve on blow-off line are closed successively, pressure pipe is opened
Water delivery valve on road.It is easy to operate, save power consumption.
It is located in the application method of the above-mentioned anhydrous purging system of heavy caliber long range pressure pipeline, step B by regulation
The first magnetic valve and low-lift pump that low pressure gas transmission is in charge of control low pressure compressed gas input gas transmission main amount;In step C
Pass through the 3rd electromagnetism for adjusting the second magnetic valve being in charge of located at middle pressure gas transmission and medium lift pump and being in charge of located at high pressure gas transmission
Valve and high-pressure pump input the amount of gas transmission main come pressure compressed gas in controlling and high pressure compressed gas.Simple in construction, controllability is good.
Compared with prior art, the advantage of the anhydrous purging system of this heavy caliber long range pressure pipeline and its application method exists
In:Reasonable in design, simple in construction, low pressure, middle pressure, the three-level air of three kinds of other compressed airs of pressure stage of high pressure can be made in use
The setting of pressure texture improves the gas supply capacity of the system, while reducing power consumption, the setting of gas pulses generator makes production
Dirt in raw gas preferably cleaning pressure pipeline.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 provides the structural representation of the embodiment of the present invention.
In figure, pressure pipeline a, water transfer valve b, water delivery valve c, blow-off line d, blowoff valve e, gas transmission main 1, three
Level air pressure texture 2, low pressure air compressor 201, middle pressure air compressor 202, High-Pressure Compressor 203, low pressure are defeated
Qi leel pipe 204, middle pressure gas transmission are in charge of 205, high pressure gas transmission and are in charge of the 206, first magnetic valve 207, the electricity of the second magnetic valve the 208, the 3rd
Magnet valve 209, low-lift pump 210, medium lift pump 211, high-pressure pump 212, the first gs-oil separator 213, the second gs-oil separator 214,
Three gs-oil separators 215, cooling structure 3, coolant jacket 31, cooling water inlet pipe 32, cooling water outlet pipe 33, gas pulses occur
Device 4, electromagnetic induction heating circle 5, thermal insulation layer 6, gas transmission master cylinder 7, gas transmission master control magnetic valve 8.
Embodiment
Below in conjunction with the accompanying drawings and the present invention is described in further detail by embodiment, following examples are to this hair
Bright explanation and the invention is not limited in following examples.
As shown in figure 1, the anhydrous purging system of this heavy caliber long range pressure pipeline, be connected with pressure pipeline a to be cleaned,
And between the water transfer valve b and water delivery valve c on pressure pipeline a, including gas transmission main 1, it is characterised in that:
On gas transmission main 1 three-level air pressure texture 2, cooling structure 3 and gas are sequentially provided with along the moving direction of the gas of its conveying
Impulse generator 4, the output end of gas transmission main 1 is connected with pressure pipeline a, on gas transmission main 1 and positioned at gas pulses generator 4
At least one electromagnetic induction heating circle 5 is arranged between pressure pipeline a, the setting of three-level air pressure texture 2 can not only be carried
For high pressure compressed gas, the pressure for also allowing for adjusting required compressed gas according to the difficulty of Fouling Cleaning in pressure pipeline a
Power makes it reduce power consumption, the arteries and veins that gas pulses generator 4 is produced as far as possible while dirt in flushing pressure pipeline a is met
The gas for rushing formula improves cleaning function to pressure pipeline a, the setting of cooling structure 3 reduce gas pulses generator 4 by
The compressed gas infringement of high temperature, extends its service life, and the setting of electromagnetic induction heating circle 5 is by improving the gas of pulsed
Temperature reach enhancing to pressure pipeline a cleaning performance, preferably to be connected to pressure pipeline a on close water defeated for the system
Enter valve b one end.
Specifically, three-level air pressure texture 2 here includes low pressure air compressor 201, middle pressure air compressor 202
With High-Pressure Compressor 203, the outlet side of low pressure air compressor 201 is connected with the inlet end of middle pressure air compressor 202,
It is middle pressure air compressor 202 outlet side be connected with the inlet end of High-Pressure Compressor 203, low pressure air compressor 201, in
Inlet end of the outlet side of pressure air compressor 202 and High-Pressure Compressor 203 respectively with cooling structure 3 is connected, structure letter
It is single, it is easy for installation;Here the outlet side of low pressure air compressor 201 between gas transmission main 1 provided with low pressure gas transmission to being in charge of
204, low pressure gas transmission is in charge of 204 and is provided with the first magnetic valve 207;It is middle pressure air compressor 202 outlet side to gas transmission main 1 it
Between be in charge of 205 provided with middle pressure gas transmission, middle pressure gas transmission is in charge of 205 and is provided with the second magnetic valve 208;High-Pressure Compressor 203
Outlet side provided with high pressure gas transmission between gas transmission main 1 to being in charge of 206, and high pressure gas transmission is in charge of 206 and is provided with the 3rd magnetic valve 209,
Facilitate the control of compression pressure and the regulation of flow;Here low pressure gas transmission is in charge of 204 and is provided with positioned at its inlet end
With the low-lift pump 210 between the first magnetic valve 207;Middle pressure gas transmission is in charge of 205 and is provided with positioned at its inlet end and the second magnetic valve
Medium lift pump 211 between 208;High pressure gas transmission is in charge of 206 and is provided with the high pressure being located between its inlet end and the 3rd magnetic valve 209
Pump 212, improves the output quantity of compressed gas;Here low pressure gas transmission is in charge of 204 and is provided with positioned at its inlet end and the first electricity
The first gs-oil separator 213 between magnet valve 207;Middle pressure gas transmission is in charge of 205 and is provided with positioned at its inlet end and the second magnetic valve
The second gs-oil separator 214 between 208;High pressure gas transmission be in charge of 206 be provided with positioned at its inlet end and the 3rd magnetic valve 209 it
Between the 3rd gs-oil separator 215, the purity of the compressed gas of output is improved, while being easy to the recovery of lubricating oil;Here
Cooling structure 3 include the coolant jacket 31 located at the outside of gas transmission main 1, input and the cooling water inlet pipe 32 of coolant jacket connect
Connect, output end and cooling water outlet pipe 33 are connected, and while cooling-down effect is met, reduce manufacturing cost.
Further, the outer gusset of electromagnetic induction heating circle 5 here is provided with thermal insulation layer 6, improves and compressed gas is added
Thermal effect;Here gas transmission main 1 is in output end and past pressure pipeline a directions are sequentially provided with gas transmission master cylinder 7 and gas transmission is total
Magnetic valve 8 is controlled, is easy to regulation and control to the output quantity of the pressure pipeline a compressed gas exported.
The application method of the anhydrous purging system of this heavy caliber long range pressure pipeline, comprises the following steps:Step A:Close
Water delivery valve c on pressure pipeline a to be cleaned, opens the water transfer valve b on pressure pipeline a and is located at and pressure pipeline
Blowoff valve e on the blow-off line d of a connections;Step B:Start the low pressure compression function in three-level air pressure texture 2;Step
C:According to the difficulty of the cleaning in pressure pipeline a to be cleaned determine be only it is no also need start in pressure compression and high pressure compressed work(
Energy;Step D:Air after compression enters gas pulses generator 4, gas pulses after carrying out cooling processing through overcooling structure 3
The pulsed gas that generator 4 is made flows into the pipe that its outside is arranged with the gas transmission main 1 of at least one electromagnetic induction heating circle 5
Heated during section;Step E:The pulsed gas of heating is flowed into by gas transmission main 1 in pressure pipeline a to be cleaned,
With the water formation turbulent flow in pressure pipeline a, then the dirt in pressure pipeline a is cleaned;Step F:Abundant step C to E,
Until after the Fouling Cleaning in pressure pipeline a is finished, three-level air pressure texture 2, the blowoff valve on blow-off line d are closed successively
E, opens the water delivery valve c on pressure pipeline a, easy to operate, saves power consumption,
Specifically, by adjusting the first magnetic valve 207 and the low-lift pump be in charge of located at low pressure gas transmission on 204 in step B here
210 come control low pressure compressed gas input gas transmission main 1 amount;It is in charge of in step C by regulation located at middle pressure gas transmission on 205
Second magnetic valve 208 and medium lift pump 211 and it is in charge of the 3rd magnetic valve 209 and high-pressure pump 212 on 206 to control located at high pressure gas transmission
Compressed gas and high pressure compressed gas is pressed to input the amount of gas transmission main 1 in system, simple in construction, controllability is good.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although more having used pressure pipeline a, water transfer valve b, water delivery valve c, blow-off line d, blowdown herein
Valve e, gas transmission main 1, three-level air pressure texture 2, low pressure air compressor 201, middle pressure air compressor 202, pressure-air
Compressor 203, low pressure gas transmission are in charge of 204, middle pressure gas transmission and are in charge of 205, high pressure gas transmission and are in charge of the 206, first magnetic valve 207, second
Magnetic valve 208, the 3rd magnetic valve 209, low-lift pump 210, medium lift pump 211, high-pressure pump 212, the first gs-oil separator 213, second
Gs-oil separator 214, the 3rd gs-oil separator 215, cooling structure 3, coolant jacket 31, cooling water inlet pipe 32, cooling water water outlet
The terms such as pipe 33, gas pulses generator 4, electromagnetic induction heating circle 5, thermal insulation layer 6, gas transmission master cylinder 7, gas transmission master control magnetic valve 8,
But it is not precluded from the possibility using other terms.It is used for the purpose of more easily describing and explaining the present invention using these terms
Essence;Any additional limitation is construed as all to disagree with spirit of the present invention.
Claims (10)
1. a kind of anhydrous purging system of heavy caliber long range pressure pipeline, with pressure pipeline to be cleaned(a)Connect and be located at and set
In pressure pipeline(a)On water transfer valve(b)With water delivery valve(c)Between, including gas transmission main(1), it is characterised in that:
Described gas transmission main(1)On be sequentially provided with three-level air pressure texture along the moving direction of gas of its conveying(2), cooling knot
Structure(3)With gas impulse generator(4), described gas transmission main(1)Output end and pressure pipeline(a)Connection, described is defeated
Gas house steward(1)Above and positioned at gas pulses generator(4)With pressure pipeline(a)Between be arranged with least one electromagnetic induction heating
Circle(5).
2. the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 1, it is characterised in that described three
Level air pressure texture(2)Including low pressure air compressor(201), middle pressure air compressor(202)And High-Pressure Compressor
(203), described low pressure air compressor(201)Outlet side and middle pressure air compressor(202)Inlet end connection, it is described
Middle pressure air compressor(202)Outlet side and High-Pressure Compressor(203)Inlet end connection, described low-pressure air
Compressor(201), middle pressure air compressor(202)And High-Pressure Compressor(203)Outlet side respectively with cooling structure(3)
Inlet end connection.
3. the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 2, it is characterised in that the low pressure
Air compressor(201)Outlet side to gas transmission main(1)Between be in charge of provided with low pressure gas transmission(204), described low pressure gas transmission
It is in charge of(204)It is provided with the first magnetic valve(207);Medium pressure air compressor(202)Outlet side to gas transmission main(1)It
Between provided with it is middle pressure gas transmission be in charge of(205), described middle pressure gas transmission is in charge of(205)It is provided with the second magnetic valve(208);The high pressure
Air compressor(203)Outlet side to gas transmission main(1)Between be in charge of provided with high pressure gas transmission(206), described high pressure gas transmission
It is in charge of(206)It is provided with the 3rd magnetic valve(209).
4. the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 3, it is characterised in that described is low
Pressure gas transmission is in charge of(204)It is provided with and is located at its inlet end and the first magnetic valve(207)Between low-lift pump(210);In described
Pressure gas transmission is in charge of(205)It is provided with and is located at its inlet end and the second magnetic valve(208)Between medium lift pump(211);Described height
Pressure gas transmission is in charge of(206)It is provided with and is located at its inlet end and the 3rd magnetic valve(209)Between high-pressure pump(212).
5. the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 3, it is characterised in that described is low
Pressure gas transmission is in charge of(204)It is provided with and is located at its inlet end and the first magnetic valve(207)Between the first gs-oil separator(213);
Described middle pressure gas transmission is in charge of(205)It is provided with and is located at its inlet end and the second magnetic valve(208)Between the second Oil-gas Separation
Device(214);Described high pressure gas transmission is in charge of(206)It is provided with and is located at its inlet end and the 3rd magnetic valve(209)Between
Three gs-oil separators(215).
6. the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 1, it is characterised in that described is cold
But structure(3)Including located at gas transmission main(1)The coolant jacket in outside(31), input and the cooling water of described coolant jacket are intake
Pipe(32)Connection, output end and cooling water outlet pipe(33)Connection.
7. according to any described anhydrous purging system of heavy caliber long range pressure pipeline of claim 1 to 6, it is characterised in that
Described electromagnetic induction heating circle(5)Outer gusset is provided with thermal insulation layer(6).
8. the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 1, it is characterised in that described is defeated
Gas house steward(1)In the output end and toward pressure pipeline(a)Direction is sequentially provided with gas transmission master cylinder(7)With gas transmission master control magnetic valve
(8).
9. according to the application method of any described anhydrous purging system of heavy caliber long range pressure pipeline of claim 1 to 8, its
It is characterized in:Comprise the following steps:
Step A:Close pressure pipeline to be cleaned(a)On water delivery valve(c), open pressure pipeline(a)On water it is defeated
Enter valve(b)Be located at and pressure pipeline(a)The blow-off line of connection(d)On blowoff valve(e);
Step B:Start three-level air pressure texture(2)In low pressure compression function;
Step C:According to pressure pipeline to be cleaned(a)The difficulty of interior cleaning determine be only it is no also need in starting pressure compression and
High pressure compressed function;
Step D:Air after compression is through overcooling structure(3)Carry out entering gas pulses generator after cooling processing(4), gas
Impulse generator(4)The pulsed gas being made flows into its outside and is arranged with least one electromagnetic induction heating circle(5)Gas transmission
House steward(1)Pipeline section when heated;
Step E:The pulsed gas of heating passes through gas transmission main(1)Flow into pressure pipeline to be cleaned(a)It is interior, with pressure pipeline
(a)Interior water formation turbulent flow, then to pressure pipeline(a)Interior dirt is cleaned;
Step F:Abundant step C is to E, until pressure pipeline(a)After interior Fouling Cleaning is finished, the compression of three-level air is closed successively
Structure(2), blow-off line(d)On blowoff valve(e), open pressure pipeline(a)On water delivery valve(c).
10. the application method of the anhydrous purging system of heavy caliber long range pressure pipeline according to claim 9, its feature exists
In, in described step B by regulation be in charge of located at low pressure gas transmission(204)On the first magnetic valve(207)And low-lift pump(210)
To control low pressure compressed gas to input gas transmission main(1)Amount;It is in charge of in described step C by regulation located at middle pressure gas transmission
(205)On the second magnetic valve(208)And medium lift pump(211)It is in charge of with located at high pressure gas transmission(206)On the 3rd magnetic valve
(209)And high-pressure pump(212)To press compressed gas and high pressure compressed gas input gas transmission main in controlling(1)Amount.
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Cited By (1)
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CN107971308A (en) * | 2017-12-20 | 2018-05-01 | 杨安召 | A kind of portable pipe steam fog cleaning machine |
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KR101690588B1 (en) * | 2015-10-12 | 2017-01-02 | (주)동호플랜트 | Pipe cleaning method |
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US6090222A (en) * | 1998-11-16 | 2000-07-18 | Seh-America, Inc. | High pressure gas cleaning purge of a dry process vacuum pump |
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