CN107028420A - Air chamber unit and its manufacture method and airbed - Google Patents

Air chamber unit and its manufacture method and airbed Download PDF

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Publication number
CN107028420A
CN107028420A CN201710023068.5A CN201710023068A CN107028420A CN 107028420 A CN107028420 A CN 107028420A CN 201710023068 A CN201710023068 A CN 201710023068A CN 107028420 A CN107028420 A CN 107028420A
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CN
China
Prior art keywords
air chamber
sheet material
mold
longitudinal mold
longitudinal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710023068.5A
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Chinese (zh)
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CN107028420B (en
Inventor
大野健太
富永悠介
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Paramount Bed Co Ltd
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Paramount Bed Co Ltd
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Publication date
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Publication of CN107028420A publication Critical patent/CN107028420A/en
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Publication of CN107028420B publication Critical patent/CN107028420B/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/08Fluid mattresses
    • A47C27/081Fluid mattresses of pneumatic type
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/08Fluid mattresses
    • A47C27/10Fluid mattresses with two or more independently-fillable chambers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/751Mattresses, cushions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Air Bags (AREA)

Abstract

The present invention provides a kind of transverse width of cross section that can shorten each air chamber and improves height, and sufficient sinking, the air chamber unit felt good and easily arranged and its manufacture method and airbed of recumbency are can obtain when alternating expansion shrinks.There are multiple air chambers (1) to constitute an air chamber unit (10), when manufacturing the air chamber unit, air chamber is formed in linearly welding is carried out at multiple positions to two sheets.In addition, the pars intermedia welding suspension part in the inside of the elliptoid air chamber of lengthwise.Multiple air chambers are linked by weld portion, are easier to when arranging air chamber and manufacturing airbed, cost is relatively low.

Description

Air chamber unit and its manufacture method and airbed
Technical field
The present invention relates to the length direction spread configuration by multiple independent air chambers along mattress, and can independently it control The airbed of the air pressure of each air chamber is made, more particularly to is suitable for making air chamber alternately be repeated what is expanded and shrink The comfortable airbed of the recumbency of the airbed of alternating expansion shrinkage type.
Background technology
Airbed is in order to carry out its distinctive action i.e. switching of pressure, and dividing has multiple air chambers (air chamber).Specially The air cushion that sharp document 1 is recorded combines four first to fourth sheet materials, and is bonded in point-like, is thus vertically formed with three the One to the 3rd air chamber.Also, the air pressure of the 3rd air chamber of lower floor is maintained high pressure, and first and second air chamber is maintained Low pressure.Width of the airbed that patent document 2 is recorded by two sheets in table along mattress is engaged, and is formed along mattress Multiple air chambers of the tubular of width extension.In addition, the air cushion that patent document 3 is recorded, for extending along mattress width Independent multiple air chambers, by with the ear at the both ends for being formed at above-mentioned air chamber is linked each other, so that along mattress Length direction configures the air chamber.The shape of cross section for the air chamber that the patent document 3 is recorded is in vertically longer ellipse Shape, sets up the part of the level for being referred to as suspender of Ground Split air chamber above and below having therebetween.
Prior art literature
Patent document 1:Japanese Unexamined Patent Publication 2002-136396 publications
Patent document 2:Japanese Unexamined Patent Publication 2007-082860 publications
Patent document 3:Japanese Unexamined Patent Publication 10-005289 publications
However, in the conventional art that patent document 1 is recorded, four sheets will be bonded up and down in point-like, so one The placing area that the scope of air chamber extends to airbed is overall, therefore the problem of have following:Mattress profit on airbed When user stands up and generates body kinematics, the flowing of air is larger, damages the sensation of the recumbency of user.
In addition, by the way that as described in Patent Document 2 two sheets cylindrical shape will be separated into up and down, so that will be along mattress width In airbed of the multiple air chambers of direction extension along mattress length direction spread configuration, the shape of cross section of air chamber is round Height in shape, therefore the cross section of air chamber is defined relative to the ratio of transverse width.Accordingly, there exist following problem:If The transverse width for obtaining sufficiently height then air chamber is wide and the sensation of recumbency is deteriorated, and if making the laterally wide of air chamber Degree it is narrower then shunk due to alternating expansion and specific air chamber reduce when, the height of adjacent air chamber is not enough, produces and touches Bottom etc., it is impossible to obtain sufficient resiliency, feeling for recumbency is poor.
On the other hand, in the airbed that multiple air chambers are separated respectively as described in Patent Document 3, each air chamber is in only Vertical is bag-shaped, so indoors suspender can be set and section is turned into the ellipse of lengthwise in portion, can increase air chamber Cross section in ratio of the height relative to transverse width, therefore, it is possible to the width for the air chamber for making carry out alternating expansion contraction Narrow, so that recumbency is comfortable, and improve the height of air chamber when reducing also can deeper to sink.However, many The air chamber of individual tubular is separated respectively, therefore in order that these air chambers in mattress state alignment into one layer, it is necessary to for example exist Band is annularly installed in mattress cover, and makes air chamber through ring and is fixed on the processing of cover.Therefore, manufacturing cost is uprised.Separately Outside, if not so by each air chamber of circle permutation, air chamber is often mutually wound, and mattress can not ideally expand.
The content of the invention
The present invention makes in view of the above problems, the purpose is to provide a kind of airbed, by multiple independent air Length direction spread configuration of the room along mattress, and can independently control in the airbed of air pressure of each air chamber, can Make the transverse width of the cross section of each air chamber shorten highly to uprise, sufficiently sunk when alternating expansion shrinks, recumbency Air chamber unit and its manufacture method and airbed comfortable and easily arrange.
The characteristics of air chamber unit of the present invention is that have:
Air chamber, the air chamber is made up of multiple tube-shape bags, by sheet material more than two panels at multiple positions in linearly Engage to form the multiple tube-shape bag;
Suspension part, the suspension part is formed as engaging with the sheet material of a side and makes the tubular of each air chamber Separated above and below the inside of bag;And
Closed end portion, the closed end portion closes the both ends on the cylinder length direction of the air chamber.
The characteristics of another air chamber unit of the present invention is that have:
Multiple tube-shape bags, in the state of clipping a piece of suspension part sheet material between two sheets, by two sheet At multiple positions the multiple tube-shape bag is formed in linearly engaging;And
Both ends on the cylinder length direction of the tube-shape bag are enclosed in above-mentioned air chamber list by closed end portion, the closed end portion In member, the tube-shape bag is engaged at multiple positions, so that disjunction is into multiple on the cylinder length direction of the tube-shape bag, so that along cylinder Length direction is formed with multiple air chambers.
In addition, for example,
The closed end portion is that the end of the tube-shape bag is overlapping and be bonded into lengthwise state, and what is formed is overlapping The junction surface top ends being trimmed in band that are formed have the shape of engaging portion, and the engaging portion is used for making the card of adjacent air chamber Determine portion to engage with each other and link adjacent air chamber.
The present invention airbed the characteristics of be,
Be made up of any one above-mentioned air chamber unit or with by any one described air chamber unit along with the air chamber The mode that the vertical direction of the cylinder length direction of the air chamber of unit is arranged is constituted.
The present invention air chamber unit manufacture method the characteristics of be,
Using the manufacture device with lower mold elements and upper mould part, the lower mold elements are by longitudinal mold pair Configure multipair in the way of certain interval is separated between in adjacent longitudinal mold, the longitudinal mold pair In longitudinal mold erect setting each other separation chamber's width, the upper mould part be configured with respectively with the longitudinal mold phase To longitudinal mold,
The manufacture method of the air chamber unit has following process:
By the first sheet material of air chamber between each longitudinal mold and between the adjacent longitudinal mold pair The state placing hung is in the lower mold elements, by multiple second sheet materials of suspension part to be set up in the longitudinal mold To longitudinal mold between mode placing on the first sheet material on the longitudinal mold, described in the upper mould part Clamped between longitudinal mold and the longitudinal mold of the lower mold elements and engage first sheet material and described second The process of material;And
Make the lower mold elements the longitudinal mold pair longitudinal mold between first sheet material decline, make phase First sheet material between the adjacent longitudinal mold pair is located at upper, by the 3rd sheet material placing of air chamber described In lower mold elements, between the longitudinal mold of the upper mould part and the longitudinal mold of the lower mold elements The process for clamping and engaging first sheet material and the 3rd sheet material.
The present invention another air chamber unit manufacture method the characteristics of be,
Using the manufacture device with lower mold elements and upper mould part, the lower mold elements are by longitudinal mold pair Configure multipair in the way of certain interval is separated between in adjacent longitudinal mold, the longitudinal mold pair In longitudinal mold erect setting each other separation chamber's width, the upper mould part be configured with respectively with the longitudinal mold phase To longitudinal mold, the inside of the longitudinal mold pair of the upper mould part top be provided with sheet material holding first Support, the bottom between the longitudinal mold pair of the upper mould part is provided with second of sheet material holding Bearing portion,
The manufacture method of air chamber unit has following process:
The 3rd sheet material of air chamber is set up on first support and the second support, in the lower mold elements The longitudinal mold on placing suspension part the second sheet material, the upper mould part the longitudinal mold with it is described under The process for being clamped between the longitudinal mold of mold component and engaging the 3rd sheet material and second sheet material;
Decline the second support between the longitudinal mold pair of the upper mould part, and make described The process that a part for the 3rd sheet material between first support hangs down to lift second sheet material;And
The first sheet material of emptying air chamber is uploaded in the longitudinal mold of the lower mold elements, in the mold portion Clamped between the longitudinal mold of part and the longitudinal mold of the lower mold elements and engage first sheet material and institute The process for stating the 3rd sheet material.
The present invention another air chamber unit manufacture method the characteristics of be,
Using the manufacture device with lower mold elements and upper mould part, the lower mold elements are by longitudinal mold pair Configure multipair in the way of certain interval is separated between in adjacent longitudinal mold, the longitudinal mold pair In longitudinal mold erect setting each other separation chamber's width, the upper mould part be configured with respectively with the longitudinal mold phase To longitudinal mold, the inside of the longitudinal mold pair of the upper mould part top be provided with sheet material holding first Support, the bottom between the longitudinal mold pair of the upper mould part is provided with second of sheet material holding Bearing portion,
The manufacture method of the air chamber unit has following process:
The 3rd sheet material of air chamber is set up on first support and the second support, in the lower mold elements The longitudinal mold on set up air chamber the first sheet material, described between first sheet material and the 3rd sheet material Second sheet material of placing suspension part on the longitudinal mold of lower mold elements, in longitudinal mould of the upper mould part Clamped between tool and the longitudinal mold of the lower mold elements and engage first sheet material, second sheet material and described The process of 3rd sheet material.
Invention effect
According to the present invention, the multiple tube-shape bags for constituting air chamber are in wire by the air chamber unit being made up of multiple air chambers Ground is engaged and constituted, therefore each air chamber is interconnected and engaged, therefore when assembling airbed using above-mentioned air chamber, is held Easily carry out the operation for arranging air chamber.In addition, the air chamber of the present invention will be split by suspension part above and below inside, therefore energy Enough height that is formed as are higher than transverse width, can increase the deflection in the case that people couches, it is possible to increase the sensation of recumbency.
In addition, manufacturing method according to the invention, can manufacture the air chamber of the present invention with fusion bonding process less than in the past Unit.
Brief description of the drawings
Fig. 1 is the figure for the air chamber unit for representing embodiments of the present invention.
Fig. 2 is the figure for representing its manufacture method in the same manner.
Fig. 3 is the top perspective view of the shape for the air chamber unit for representing embodiments of the present invention.
Fig. 4 is the top perspective view of the shape for the air chamber unit for representing embodiments of the present invention.
Fig. 5 is the face upwarding stereogram of the shape for the air chamber unit for representing embodiments of the present invention.
Fig. 6 is the stereogram of the shape of the lower surface lb for the air chamber unit for representing embodiments of the present invention part.
Fig. 7 is the figure for the manufacturing process for representing embodiments of the present invention.
Fig. 8 is the figure of air chamber unit for representing to produce by the manufacturing process of embodiments of the present invention.
Fig. 9 is the figure of the manufacture method for the air chamber unit for representing embodiments of the present invention.
Figure 10 is the figure of another manufacture method for the air chamber unit for representing embodiments of the present invention.
Figure 11 is the figure of the manufacturing process for the air chamber unit for representing Figure 10.
Figure 12 is the figure of the another manufacture method for the air chamber unit for representing embodiments of the present invention.
Figure 13 is the figure of the manufacturing process for the air chamber unit for representing Figure 12.
Figure 14 is the figure of the another manufacture method for the air chamber unit for representing embodiments of the present invention.
Figure 15 is the figure of the another manufacture method for the air chamber unit for representing embodiments of the present invention.
Figure 16 is the figure for the linking part for representing air chamber.
Figure 17 is the figure for the shape for representing linking part.
Figure 18 is the figure for the shape for representing conventional air chamber.
Symbol description
1:Air chamber
1a:Upper surface
1b:Lower surface
1c、1d:End
2:Ear
3:Lower sheet material
4:Upper sheet material
5:Suspension part
6:Weld portion
7:Button
8、18a、18b、18c:Pipe
8a、8b、8c:Branch
9th, 9a, 9b, 9c, 9d, 9e, 9f:Supply exhaust outlet
10:Air chamber unit
11:First sheet material
12:Second sheet material
13:3rd sheet material
20、23:Lower mould
20a、21a、23a:Act mould
1:Mold
22a, 22b, 24a, 24b, 24c:Support
Embodiment
Hereinafter, embodiments of the present invention are specifically described referring to the drawings.Fig. 1 is the sky for representing embodiments of the present invention The stereogram of air chamber unit 10, Fig. 2 is the figure for representing its manufacture method, and Fig. 3 is the air chamber 1 for representing the air chamber unit 10 Upper surface 1a stereogram, Fig. 4 is also the stereogram for the upper surface 1a for representing air chamber 1, and Fig. 5 represents air chamber unit 10 The lower surface 1b of air chamber 1 stereogram, Fig. 6 is the lower surface lb for the air chamber 1 for representing air chamber unit 10 stereogram.Such as Shown in Fig. 1, as one, air chamber unit 10 is made up of three air chambers 1.The cross section of each air chamber 1 is in close to lengthwise Rectangular shape, is in the bar-shaped bag-shaped room being parallel to each other.Fig. 1 (a) is the figure of the air chamber unit 10 from oblique upper, figure 1 (b) is the figure of the air chamber unit 10 from obliquely downward, and Fig. 1 (c) is the length side for the air chamber 1 for representing air chamber unit 10 The end face 1c of upward side figure, Fig. 3 is the end face 1d of the opposing party for the length direction for representing air chamber 1 figure, and Fig. 4 is table Show the upper surface 1a of air chamber 1 figure.Ear 2 is formed with both ends of the surface 1c, 1d of air chamber 1.Include the air chamber of the ear 2 Unit 10 is manufactured as described below.As shown in Fig. 2 the shaping of lower sheet material 3 of air chamber is trimmed to tool by air chamber unit 10 There are three shallower bending sections, the shaping of upper sheet material 4 of air chamber is trimmed to three deeper bending sections, to lower sheet material The reflex part of 3 reflex part and upper sheet material 4 carries out welding and forms weld portion 6.By the inside of the deeper bending section of upper sheet material 4 It is divided into two parts up and down and is set up between the inner surface of bending section and welding has suspension part 5.Therefore, it is empty as shown in Fig. 2 (b) The cross-sectional configuration of air chamber unit 10 is substantially multiple air chambers 1 with the air chamber separated up and down mutually by the air chamber of downside The weld portion 6 of side link.Also, after sheet material 3,4 is bonded into tubular by weld portion 6, by cylinder length direction Both ends compress and overlap it in the horizontal direction, and carry out welding to the coincidence part, are consequently formed ear 2.In air chamber 1 The end face 1c of one side of cylinder length direction ear 2 is provided with button 7, by making the button 7 engage with the button located at band, and energy It is enough to pass through with the ear 2 for linking each air chamber 1.
Fig. 3 represents the end face 1d of the opposing party of the cylinder length direction of air chamber 1.The air chamber 1 each end face 1d it is upper Half part is respectively equipped with supply exhaust outlet 9d, 9e, 9f, and supply exhaust outlet 9d, 9e, 9f mutually match somebody with somebody with somewhat staggering along the vertical direction It is placed in end face 1d.Also, above-mentioned supply exhaust outlet 9d, 9e, 9f with supply exhaust branch 8a from pipe 8 to air chamber 1, 8b, 8c airtightly link, and branch 8a, 8b, 8c is via supply exhaust outlet 9d, 9e, 9f respectively with passing through the outstanding of air chamber 1 Extension portion 5 and the air chamber connection of separated top.Thus, three air chambers 1 being connected via branch 8a, 8b, 8c with pipe 8 Top air chamber separately receive supply gas exhaust inspecting.Thus, three air chambers 1 of each air chamber unit 10 are distinguished Supply gas exhaust inspecting, the air chamber 1 being connected with branch 8a of all air chamber unit 10, the air being connected with branch 8b Room 1, the air chamber 1 being connected with branch 8c commonly receive supply gas exhaust inspecting with identical cycle and pressure respectively.Therefore, From airbed on the whole, the air chamber of the top of air chamber 1 receives identical supply gas exhaust inspecting every two.But, this Invention not limited to this, can also commonly connect the gas of the top of three air chambers 1 of each air chamber unit 10 by a pipe 8 Room, commonly supply row is carried out to the air chamber of the top of the air chamber 1 of each air chamber unit 10 with identical cycle and pressure Gas control system.Thus, the air chamber of the top of the air chamber 1 of air chamber unit 10 with along the length direction of airbed configure it is each Air chamber unit 10 independently receives to supply gas exhaust inspecting for unit.In addition it is also possible to link whole skies by a pipe Air chamber unit 10, and supply gas exhaust inspecting is carried out to whole air chambers 1 with identical cycle and pressure.
On the other hand, as shown in Figures 5 and 6, the lower surface lb of each air chamber 1 be respectively equipped with supply exhaust outlet 9 (9a, 9b, 9c), supply exhaust outlet 9 (9a, 9b, 9c) is used to enter to the air chamber of the suspension part 5 by air chamber 1 and separated lower section Row supply exhaust, these supply exhaust outlets 9a, 9b, 9c are connected with supply blast pipe 18a, 18b, 18c respectively.Thereby, it is possible to logical Cross the sky of the air chamber for the lower section that supply blast pipe 18a, 18b, 18c individually control the suspension part 5 by air chamber 1 and be separated Air pressure.That is, be configured to three be a branch of pipe 18a, 18b, 18c respectively with supply exhaust outlet 9a, 9b, 9c link, by from Each pipe 18a, 18b, 18c supply, the air of discharge, thus the air chamber of the lower section of each air chamber 1 individually with the independent cycle and Pressure receives supply gas exhaust inspecting.In addition, each air chamber unit 10 all possesses three air chambers 1, three pipes of unit control 18a, 18b, 18c, also supply exhaust control is individually carried out in other air chamber units 10 to the air chamber of the lower section of its air chamber 1 System.Thus, multiple air chambers 1 along multiple air chamber units 10 of airbed length direction spread configuration are whole in airbed Receive identical supply gas exhaust inspecting in body every two.In addition, the lower surface lb of air chamber 1 supply exhaust outlet 9a, 9b, 9c Mutually somewhat configured in bias along the length direction of air chamber 1.This be in order to as far as possible three pipes are remained it is linear In the case of, configure this three pipes along the lower surface lb of air chamber 1.In addition, three confessions of the lower surface lb located at the air chamber 1 Gas exhaust outlet 9a, 9b, 9c can also be linked in each air chamber unit 10 by a supply blast pipe, so as to commonly enter Row supply gas exhaust inspecting.In this case, to the air chamber of the lower section of the air chamber 1 of each air chamber unit 10 commonly with identical Cycle and pressure carry out supply gas exhaust inspecting.Thus, the air chamber of the lower section of air chamber 1 along the length direction of airbed to match somebody with somebody The each air chamber unit 10 put receives independent supply gas exhaust inspecting for unit.In addition it is also possible to be linked by a pipe Whole air chamber units 10, and supply gas exhaust inspecting is carried out with identical cycle and pressure to whole air chambers 1.In addition, In the case where connecting three supply exhaust outlets 9a, 9b, 9c by a pipe, it is not necessary to make supply exhaust outlet 9a, 9b, 9c position The length direction upward bias in air chamber 1 is put, and is configured to be set to a row along the length direction of airbed.In addition, in order to each The Stress control of the air chamber of the lower section of air chamber 1, in Fig. 5 and Fig. 6 embodiment, is provided with the lower surface lb of air chamber 1 Exhaust outlet 9a, 9b, 9c are supplied, but is not limited to this, for example can also be identical with the Stress control of the air chamber of the top shown in Fig. 3 Ground, supply exhaust outlet 9a, 9b, 9c are set in the end face 1c of a side of air chamber 1.
In addition, by that in the providing holes of suspension part 5, the air chamber of top of each air chamber 1 can be made to be connected with the air chamber of lower section, Stress control can be carried out with identical pattern to the air chamber of top and the air chamber of lower section of each air chamber 1.In this case, if Put supply exhaust outlet 9a, 9b, 9c and either one in supply exhaust outlet 9d, 9e, 9f.
Then, the action of the present embodiment to constituting as described above is illustrated.By the air chamber shown in Fig. 1 (a) Unit 10 configures multiple on the direction vertical with the length direction of its air chamber 1, constitute on the whole multiple air chambers 1 along with The airbed that the vertical direction of its length direction (length direction of airbed) is arranged.Now, make adjacent The button 7 of the mutual adjacent air chamber 1 of air chamber unit 10 engages, and adjacent air chamber unit 10 is connected each other Knot.Or, by making the button located at band engage with the button 7 of the ear 2 located at whole air chambers 1, so as to pass through With the ear 2 for linking whole air chambers 1.In addition, as shown in figure 3, air chamber 1 end face 1d with air chamber 1 The mode of the air chamber connection for the top that suspension part 5 is separated out is provided with pipe 8 via supply exhaust outlet 9d, 9e, 9f, passes through pipe 8 And branch 8a, 8b, 8c and to the air chamber of the tops of three air chambers 1 of above-mentioned each air chamber unit 10 with each air chamber 1 Supply gas exhaust inspecting is independently carried out for unit.In addition, as shown in Figures 5 and 6, the lower surface lb of air chamber 1 is to each air chamber 1 Be respectively equipped with supply exhaust outlet 9a, 9b, a 9c, above-mentioned supply exhaust outlet 9 respectively with individual other supply exhaust pipe 18a, 18b, 18c are connected.Thus, supply exhaust control is independently carried out to the air chamber of the lower section of air chamber 1 in units of each air chamber 1 System.The exhaust of above-mentioned supply is connected with pipe with supplying exhaust with pump, to the gas above and below in each air chamber 1 of each air chamber unit 10 The pressure of room is controlled.The air chamber over and under of each air chamber 1 in each air chamber unit 10 with each air chamber 1 simultaneously And receive the whole of the rostral positioned at mattress in an other Stress control, each air chamber unit 10 in units of each air chamber Air chamber 1 receives identical Stress control in whole air chamber units 10, and whole air chambers 1 positioned at pin side are in whole Air chamber unit 10 in receive identical Stress control, positioned at middle whole air chambers 1 in whole air chamber units Receive identical Stress control in 10.In addition, the form of the Stress control is one, the form of the Stress control of each air chamber 1 There are various forms according to the purpose of the Stress control of airbed.
In the present embodiment, in each air chamber unit 10, the whole air chambers 1 for belonging to it are linked by weld portion 6, Even if not as the conventional art described in patent document 3, independent individual other air is arranged by being installed on bringing for cover Room, air chamber also will not mutually be wound.It therefore, there is no need to the band of air chamber configuration, and need not be used for by the row of bringing The operation of row air chamber.
In addition, in the present embodiment, each air chamber 1 is not only linked by weld portion 6, also via pressing located at ear 2 Button 7 and it is interconnected via the band with the button engaged with above-mentioned button 7, therefore, it is possible to further reliably to each sky Air chamber 1 is limited each other, therefore, it is possible to prevent each air chamber 1 from laying across, and air chamber 1 can reliably keep the shape of airbed Shape.
In addition, the air chamber of present embodiment is in its cross section, it is provided with and flatly connects in the substantial middle of above-below direction The suspension part 5 of air chamber internal surface is connect, the two are being pressed provided with upper chamber and lower chamber in air chamber by the suspension part The air chamber separated in power, can be controlled with mutually different form to air pressure, can set the control model of air chamber It is set to extensive scope.
In addition, the substantial middle in the above-below direction of air chamber is provided with suspension part, therefore, it is possible to make the cross section of air chamber Height and the transverse width of cross section of air chamber be in a ratio of abundant height, deflection when people couches, Neng Gouxian can be increased Write the sensation that ground improves recumbency.
Then, the manufacture method to the air chamber unit of embodiments of the present invention is illustrated.In present embodiment institute The lower mould 20 used is formed with the action mould 20a of multiple wall-like vertically erected, and multiple hang down is formed with mold 21 The action mould 21a of the wall-like directly erected.Above-mentioned action mould 20a and action mould 21a are formed at the position being mutually matched, Mold 21 and lower mould 20 are configured to act the mould 20a modes relative with action mould 21a.On action mould 20a, Between the mutual intervals of 21a, outermost and action mould on the inside of it, and between two action moulds 20a, the 21a in center (wide interval) is determined on the basis of the transverse width of air chamber 1, and the action mould pair of both sides is with the action mould in center to it Between (narrow interval) separate have a little interval.Sheet material is fixed and positions in addition, being provided with outermost action mould 20a outer surface End the support 22a that can be lifted, provided with placing sheet material and being risen between the action mould 20a at narrow interval The support 22b of drop.
In the present embodiment, first as shown in Fig. 7 (a), by the placing of the first sheet material 11 of air chamber in lower mould 20 On.Now, support 22a is fixed at the both ends of the first sheet material 11, and support 22b is located at lower position, and the first sheet material 11 is each In the state hung down between action mould 20a.Then, as shown in Fig. 7 (b), by the placing of the second sheet material 12 of three suspension parts On the action mould 20a of wide interval upper surface, and only configure the second sheet material 12 on the action mould 20a of wide interval.Connect Get off, decline mold 21, the first sheet material 11 is clamped between mold 21 and each action mould 20a, 21a of lower mould 20 And second sheet material 12, and heat and stress are put on into the first sheet material 11 and the second sheet material 12, thus the first sheet material of welding 11 and the Two sheet materials 12.
Next, rise mold 21, shown in such as Fig. 7 (c), support 22a is set to increase, in addition by the of air chamber The three flatly placings of sheet material 13 in lower mould 20 on the whole.Next, declining mold 21, in action mould 21a and action The first sheet material 11 and the 3rd sheet material 13 are clamped between mould 20a, and heat and stress are put on into the first sheet material 11 and the 3rd sheet material 13, thus welding the first sheet material 11 and the 3rd sheet material 13.
Thus, as shown in Fig. 8 (a), following tectosome is obtained:First sheet material 11 hangs down downwards, and its upper edge is by Three sheet materials 13 are supported, and the middle welding in the part hung down of the first sheet material 11 has the second sheet material 12.If making the structure so obtained Make and inverted above and below body, then as shown in Fig. 2 it is generally oblong shape that the upper sheet material 4 of the part of top, which turns into cross section, wherein Between welding have suspension part 5, obtain the opening of bottom of sheet material 4 by the air chamber 1 of the occlusion of lower sheet material 3, and obtain each air chamber 1 The air chamber unit 10 linked by weld portion 6.If also, the cylindrical portion that will be formed by the first sheet material 11 and the 3rd sheet material 13 Point both ends are overlapping in the horizontal direction and mutual welding, then as shown in Fig. 8 (b), ear 2 is formed at the both ends of air chamber 1.
According to the manufacture method of present embodiment, air chamber unit 10 is being constituted by three air chambers 1 as shown in Figure 8 In the case of, the fusion bonding process of suspension part (the second sheet material 12) carries out once, constituted the fusion bonding process of the 3rd sheet material 13 of bottom surface Carry out once, the fusion bonding process at the both ends of each cylinder is carried out six times, fusion bonding process number of times is eight times altogether.On the other hand, In the case of the air chamber described in conventional patent document 3, as shown in figure 18, in order to manufacture an air chamber, it is necessary to outstanding The fusion bonding process (1) in extension portion;The fusion bonding process (2) on base;The fusion bonding process (3) of two end edges of cylinder, (4);For will be by Button is installed on the both upper ends thereof portion of each air chamber and the fusion bonding process (5) at bottom both ends, (6), (7), (8), and these buttons are used In the fixation button that each air chamber is installed on to the inner surface for being located at airbed cover, eight processes altogether.So as in order to make Making three air chambers needs 24 processes altogether.Therefore, according to the present invention, in order to manufacture an air chamber unit or three The tectosome of air chamber, eight times fusion bonding process is just enough, can foreshorten to 1/3 conventional process.
Fig. 9 is the figure for the manufacture method for schematically showing above-mentioned Fig. 7 and Fig. 8.It can make identically with the manufacture method Make the air chamber unit shown in Figure 10 (c).The air chamber unit is configured to, and the first sheet material 11a is relatively shallowly bent, and makes the 3rd Material 13a is bent deeper, to turn into the second sheet material of suspension part in the way of the deeper bending section short circuit for making the 3rd sheet material 13a 12a be fused to the 3rd sheet material 13a inner surface structure carry out welding so that the first sheet material 11a and the 3rd sheet material 13a into To be bag-shaped.Therefore, the air chamber of the lower section of the air chamber of the air chamber unit is linked by weld portion 6a.
Figure 11 is the figure for the manufacturing process for representing the air chamber unit.Formed in lower mould 23 used in present embodiment There is the action mould 23a of multiple overshooting shapes, the dynamic of multiple wall-like vertically erected is identically formed with mold 21 and Fig. 7 Make mould 21a.Above-mentioned action mould 23a and action mould 21a are formed at the position being mutually matched, and with act mould 23a with Mode relative action mould 21a configures mold 21 and lower mould 23.On acting the mutual interval of mould 23a, 21a, most (wide interval) is with air chamber 1 between outside and action mould on the inside of it and between two action mould 23a, 21a in center Determined on the basis of transverse width, (narrow interval), which separates, between the action mould pair of both sides and the action mould pair in center a little Interval.In addition, can be lifted provided with fixed and end that is positioning sheet material in outermost action mould 21a outer surface Support 24a, be respectively equipped with support between the action mould 21a at narrow interval between the action mould 21a of wide interval 24b, 24c, sheet material is set up in support 24b, 24c and supported portion 24b, 24c is supported.Support 24c can be lifted.
In the present embodiment, first, as shown in Figure 11 (a), by the second sheet material 12a placings of suspension part in lower mould On 23 action mould 23a.In addition, the 3rd sheet material 13a of air chamber is erected on support 24b, 24c.Then, will be upper The action mould 23a pressings of the action downward moulds 23 of mould 21a of mould 21, and the second sheet material 12a and the 3rd sheet material 13a are applied Heat and stress, thus welding the second sheet material 1a and the 3rd sheet material 13a.Then, as shown in Figure 11 (b), support 24a, 24c are made Decline, lift the second sheet material 12a.Now, the 3rd sheet material 13a between the action mould 21a of wide interval is between support 24b Hang down.Then, placing the first sheet material 11a on the action mould 23a of lower mould 23, make action mould 21a decline and by dynamic Make mould 21a and action mould 23a clamping the first sheet material 11a and the 3rd sheet material 13a, and apply and hot it is melted with stress Connect.Thus, as shown in Figure 10, the weld portion 6a between manufacture air chamber is located at the sky in the air chamber of the lower section of the bottom of air chamber Air chamber unit.
Figure 12 and Figure 13 are the figures of another manufacture method of the same air chamber unit 10 for representing embodiments of the present invention. This method makes the first sheet material 11b and the 3rd sheet material 13b bends to semiellipse, and each oval top is commonly fused into second Sheet material 12b.Figure 12 is in order to form ear 2, to the first sheet material 11b and the 3rd sheet material 13b cylinder being formed as described above Body is to make the vertically overlapping mode in its both ends press in the horizontal direction and welding, so as to form the ear 2 extended longitudinally Schematic diagram.The air chamber unit can be manufactured as shown in Figure 13.The manufacture method of present embodiment as shown in figure 13, makes With with Fig. 7 identicals mold 21 and lower mould 20.But, in the present embodiment, between the action mould 21a of wide interval Top be provided with a support 24b, the bottom between the action mould 21a at narrow interval is provided with a support 24c. Also, it is provided with support 24a on the outside of outermost action mould 21a.
In the present embodiment, the 3rd sheet material 13b is set up in support 24a, 24b, 24c of the inside of mold 21, By the first sheet material 11b placings on the action mould 20a and support 22a, 22b of lower mould 20.Now, the first sheet material 11b exists Hung down between the action mould 20a of wider width and between the action mould 20a of narrower width.Also, the first sheet material 11b with The second sheet material 12b is flatly configured between 3rd sheet material 13b, and second sheet material 12b is supported on action mould 20a. Under the state, action mould 21a is declined to action mould 20a, the is clamped between action mould 21a and action mould 20a One sheet material 11b, the 3rd sheet material 13b and the second sheet material 12b, and apply heat and stress, thus carry out welding.Thereby, it is possible to manufacture Suspension part is provided with the center of the above-below direction of air chamber, and joining line is entered in the center of its above-below direction to adjacent air chamber Air chamber unit.In addition, by Figure 13 manufacture device, the air chamber list for including three air chambers can be manufactured simultaneously Member, but not limited to this, can also not linked with the first sheet material 11b, the second sheet material 12b, the 3rd sheet material 13b with adjacent air chamber Mode welding is carried out away from adjacent air chamber, it is and mutual to them in position after three air chambers are produced Welding and link.
Figure 14 is the figure for another manufacture method for representing embodiments of the present invention in the same manner.The air chamber of present embodiment Unit is also provided with suspension part in the center of the above-below direction of the air chamber of lengthwise, will be adjacent in the above-below direction center of air chamber Air chamber is connected to each other to be formed.But, the air chamber unit of present embodiment is in order to form ear 2a, to being formed as described above The first sheet material 11c and the 3rd sheet material 13c cylinder vertically pressed simultaneously in the flatly overlapping mode in its both ends Welding, so as to form the ear 2a extended transversely with.The air chamber unit of present embodiment can also pass through the system shown in Figure 13 Make device manufacture.
Figure 15 is the figure of another manufacture method for the air chamber unit 10 for representing embodiments of the present invention in the same manner.We Method is to produce identically with Figure 14 after three cylinders being made up of the first sheet material 11c and the 3rd sheet material 13c, makes theirs Both ends are flatly overlapping when vertically pressing and carrying out welding, two positions on the length direction of the cylinder, Similarly, the overlapping part welding by vertically pressing, makes air chamber be separated into three in the longitudinal direction, and in air Three connected air chambers are formed on the length direction of room.
Figure 16 be the ear 2 being like that extends in the vertical direction shown in Fig. 8 (b) cut off as shown in Figure 17 and into Shape is repaired, and forms linking part 30a, 30b structure.Linking part 30a is formed at the end of the end of the length direction of air chamber 1 Face 1c top, linking part 30b is formed at end face 1c pars intermedia.The linking part 30a, 30b are in banding, and in its top ends shape Into there is engaging portion 31,32.Above-mentioned engaging portion 31,32 is engaged by overlapped, to the length direction of adjacent air chamber 1 Enter joining line between end face 1c.Therefore, in the case of provided with the linking part 30a, 30b, without setting the button shown in Fig. 5 etc. 7, enter the band of joining line to button 7 without setting, the position beyond weld portion 6 links air chamber 1, so as to pass through welding Portion 6 and linking part 30a, 30b are limited multiple air chambers 1 each other.
In addition, in the above-described embodiment, being set to air chamber unit and being made up of three air chambers, but be not limited to three, energy It is enough that an air chamber unit is constituted by two or four air above room, it is further possible to using as required for airbed Whole air chambers are configured to an air chamber unit.The quantity for constituting the air chamber of air chamber unit is mainly received according to alternating expansion Contracting etc. the control form of the control of air pressure and determine.
Industrial applicability
It is easy to manufacture according to the present invention, easily each air chamber and air chamber unit are operated, additionally as air mattress Feeling for the recumbency of pad is excellent, therefore contributes notable to the popularization of airbed.

Claims (9)

1. a kind of air chamber unit, it is characterised in that have:
Air chamber, the air chamber is made up of multiple tube-shape bags, by sheet material more than two panels at multiple positions in linearly engaging To form the multiple tube-shape bag;
Suspension part, the suspension part is formed as the tube-shape bag for engaging with the sheet material of a side and making each air chamber Separated above and below inside;And
Closed end portion, the closed end portion closes the both ends on the cylinder length direction of the air chamber.
2. a kind of air chamber unit, it is characterised in that have:
Multiple tube-shape bags, in the state of clipping a piece of suspension part sheet material between two sheets, by two sheet many Individual position forms the multiple tube-shape bag in linearly engaging;And
Closed end portion, the closed end portion closes the both ends on the cylinder length direction of the tube-shape bag.
3. air chamber unit according to claim 1 or 2, it is characterised in that
The tube-shape bag is engaged at multiple positions, so that disjunction is into multiple on the cylinder length direction of the tube-shape bag, so that along cylinder Length direction is formed with multiple air chambers.
4. the air chamber unit according to any one of claim 1-3, it is characterised in that
The closed end portion is the end of the tube-shape bag is overlapping and be bonded into lengthwise state, the overlapping engagement formed Portion's top ends being trimmed in band that are formed have the shape of engaging portion, and the engaging portion is used for making the engaging portion of adjacent air chamber Engage with each other and link adjacent air chamber.
5. a kind of airbed, it is characterised in that
It is made up of the air chamber unit any one of claim 1-4.
6. a kind of airbed, it is characterised in that
With by the air chamber unit any one of claim 1-4 along the tube length degree with the air chamber of the air chamber unit The mode that the vertical direction in direction is arranged is constituted.
7. a kind of manufacture method of air chamber unit, it is characterised in that
Using the manufacture device with lower mold elements and upper mould part, the lower mold elements be by longitudinal mold to The mode that adjacent longitudinal mold is separated with certain interval between configures multipair, the longitudinal mold centering Longitudinal mold erects setting separation chamber's width each other, and the upper mould part is configured with relative with the longitudinal mold respectively Longitudinal mold,
The manufacture method of the air chamber unit has following process:
By the first sheet material of air chamber to be hung between each longitudinal mold and between the adjacent longitudinal mold pair State placing in the lower mold elements, by multiple second sheet materials of suspension part to be set up in the longitudinal mold pair Mode placing between longitudinal mold is on the first sheet material on the longitudinal mold, in the longitudinal direction of the upper mould part Clamped between mould and the longitudinal mold of the lower mold elements and engage first sheet material and second sheet material Process;And
Make the lower mold elements the longitudinal mold pair longitudinal mold between first sheet material decline, make adjacent First sheet material between the longitudinal mold pair is located at upper, by the 3rd sheet material placing of air chamber in the lower mould Have on part, clamped between the longitudinal mold of the upper mould part and the longitudinal mold of the lower mold elements And the process for engaging first sheet material and the 3rd sheet material.
8. a kind of manufacture method of air chamber unit, it is characterised in that
Using the manufacture device with lower mold elements and upper mould part, the lower mold elements be by longitudinal mold to The mode that adjacent longitudinal mold is separated with certain interval between configures multipair, the longitudinal mold centering Longitudinal mold erects setting separation chamber's width each other, and the upper mould part is configured with relative with the longitudinal mold respectively Longitudinal mold, first supporting of the top provided with sheet material holding in the inside of the longitudinal mold pair of the upper mould part Portion, second supporting of the bottom provided with sheet material holding between the longitudinal mold pair of the upper mould part Portion,
The manufacture method of air chamber unit has following process:
The 3rd sheet material of air chamber is set up on first support and the second support, in the institute of the lower mold elements The second sheet material of placing suspension part on longitudinal mold is stated, in the longitudinal mold and the lower mould of the upper mould part The process for being clamped between the longitudinal mold of part and engaging the 3rd sheet material and second sheet material;
Decline the second support between the longitudinal mold pair of the upper mould part, and make described first The process that a part for the 3rd sheet material between support hangs down to lift second sheet material;And
The first sheet material of emptying air chamber is uploaded in the longitudinal mold of the lower mold elements, in the upper mould part Clamped between the longitudinal mold and the longitudinal mold of the lower mold elements and engage first sheet material and described the The process of three sheet materials.
9. a kind of manufacture method of air chamber unit, it is characterised in that
Using the manufacture device with lower mold elements and upper mould part, the lower mold elements be by longitudinal mold to The mode that adjacent longitudinal mold is separated with certain interval between configures multipair, the longitudinal mold centering Longitudinal mold erects setting separation chamber's width each other, and the upper mould part is configured with relative with the longitudinal mold respectively Longitudinal mold, first supporting of the top provided with sheet material holding in the inside of the longitudinal mold pair of the upper mould part Portion, second supporting of the bottom provided with sheet material holding between the longitudinal mold pair of the upper mould part Portion,
The manufacture method of the air chamber unit has following process:
The 3rd sheet material of air chamber is set up on first support and the second support, in the institute of the lower mold elements State the first sheet material that air chamber is set up on longitudinal mold, the lower mould between first sheet material and the 3rd sheet material Have part the longitudinal mold on placing suspension part the second sheet material, the upper mould part the longitudinal mold with Clamped between the longitudinal mold of the lower mold elements and engage first sheet material, second sheet material and the described 3rd The process of sheet material.
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KR20200055515A (en) 2018-11-13 2020-05-21 코웨이 주식회사 Mattress containing air cell assembly, manufacturing and control method thereof
JP7267348B2 (en) * 2020-02-14 2023-05-01 パラマウントベッド株式会社 FLUID CELL, MAT DEVICE, AND METHOD FOR MANUFACTURING FLUID CELL
CN111794626A (en) * 2020-06-08 2020-10-20 吉利汽车研究院(宁波)有限公司 Vehicle window glass lifting system and control method thereof and automobile door
CN114801195B (en) * 2022-05-11 2024-06-18 福建恩迈特新材料有限公司 Device and method for continuously bonding upper cloth layer and lower cloth layer on high-sizing layer of inflatable product

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TW201733503A (en) 2017-10-01
JP2017124012A (en) 2017-07-20

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