CN107023431A - A kind of water generating impeller - Google Patents

A kind of water generating impeller Download PDF

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Publication number
CN107023431A
CN107023431A CN201710456529.8A CN201710456529A CN107023431A CN 107023431 A CN107023431 A CN 107023431A CN 201710456529 A CN201710456529 A CN 201710456529A CN 107023431 A CN107023431 A CN 107023431A
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CN
China
Prior art keywords
impeller
reduction
impeller blade
dry part
speed plate
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Granted
Application number
CN201710456529.8A
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Chinese (zh)
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CN107023431B (en
Inventor
张九军
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Quanzhou Xinhong run Industrial Design Co., Ltd.
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张九军
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Priority to CN201710456529.8A priority Critical patent/CN107023431B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B3/00Machines or engines of reaction type; Parts or details peculiar thereto
    • F03B3/12Blades; Blade-carrying rotors
    • F03B3/121Blades, their form or construction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Hydraulic Turbines (AREA)

Abstract

The present invention relates to a kind of water generating impeller, including impeller axle and impeller blade, pass through the shape to impeller blade, reduction of speed plate and the setting except dry part, do not shaken so that the water conservancy generator impeller is stable in rotation process, and stabilization of speed, so that the collision between impeller axle and bearing, axle and axle greatly reduces, the steadiness and durability degree of single unit system are significantly improved.

Description

A kind of water generating impeller
Technical field
The invention belongs to water conservancy equipment and water generating field, and in particular to a kind of water generating impeller.
Background technology
Waterpower(Water conservancy)The turbine blade of generating can be divided into two major classes, and a class is lateral(Similar to lateral wind Motor blade), a class is turbine type, can be applied to large-scale water-power plant.But with the development of water generating, it is small-sized Moveable hydroelectric generator it is more and more, if the blade of this kind of generator also use large hydropower station similar blade, Because its deadweight is smaller, easily by current individual direction impact and rotate when double swerve, so as to cause impeller each The problem of individual part is produced due to shock, so as to cause the single unit system life-span shorter, maintenance rate is high.
The content of the invention
A kind of water generating impeller of proposition of the present invention.
Realized by following technological means:
A kind of water generating impeller, including impeller axle and impeller blade;
Described impeller axle one end is set and is connected with top bearing, and the other end is connected with end bearing, and same with power transmission shaft in end Axle is connected.
The impeller blade is multiple, and using whole impeller shaft length as contact site, arc stretches out, and each institute The width for stating impeller blade is started to step up at the top of impeller axle, extremely most wide with impeller axle end position width.
Reduction of speed plate is inversely provided with inside each impeller blade arc, the reduction of speed plate includes reduction of speed plate root With reduction of speed wrench portion, the reduction of speed plate root and the impeller blade be affixed, and the reduction of speed plate root width is more than the reduction of speed Plate head width and the width for being less than fixing position impeller blade, reduction of speed plate root material is high-strength rubber, and reduction of speed wrench portion is High-strength stainless steel, the reduction of speed plate width is identical in the width of its fixing position with the impeller blade;The reduction of speed plate and institute The angle for stating impeller blade is δ, and δ angle is chosen for 15 ~ 32 °.
It is provided with each impeller blade sidepiece except dry part, it is described to remove dry part and head except dry part includes root Portion removes dry part, and the root is arranged on impeller blade close to one end of impeller axle except dry part, is many unidirectional rubber materials The bar of matter, the head is arranged on the one end of impeller blade away from impeller axle except dry part, is many multidirectional rubber materials The bar of matter.
Preferably, the impeller blade is 3-8, more preferably 3.
Preferably, the angle except dry part and impeller blade sidepiece is 80 ~ 100 °.
Preferably, the head is two-way setting, the angle of both direction except the bar of the quality of rubber materials of dry part For 100 ~ 120 °.
Preferably, the head is except 2.5 ~ 3.5 times that the dense degree of dry part is the root noise-reducing components.
Preferably, the position that sets of the reduction of speed plate is to the impeller blade and the distance of impeller axle Fixed Division:It is described Position to distance=1 of impeller blade top widest part that reduction of speed plate is set:(2~3).
Preferably, each a diameter of 2 ~ 3mm for removing dry part, length is 8 ~ 10mm.
Preferably, the generally trapezoidal plate construction of reduction of speed plate.
Preferably, the high-strength rubber material is calculated as by quality parts ratio:Natural rubber:50 ~ 58 parts, butyl rubber Glue:3 ~ 5 parts, epoxy resin:2 ~ 2.5 parts, carbon black:11 ~ 12 parts, plasticizer:2 ~ 3 parts, polyethylene glycol:1 ~ 2 part, calcium sulfate:1~3 Part.
Effect of the invention is that:
1, by impeller blade sidepiece(The especially downward upper lateral part of arc)It is provided with except dry part so that impeller blade exists Rotation when do not shake substantially so that avoid impeller blade to miscellaneous part produce lateral pressure, cause part too early The generation of damaged condition.Due to often producing local eddy currents due to the temperature difference in current, so that current flowing is not very steady It is fixed, it can all produce non-radial power to impeller blade in flow process, and the size and Orientation of this power and unstable, So as to be easy to that shake is caused to impeller blade, and by being provided with villous rubber strip on the impeller vanes, this is broken up Plant each to power, it is achieved thereby that the effect of impeller blade stable rotation.
Because the whole plane stress of the impeller blade of rotation is not uniform(End portion width is wide, more walks width toward tip It is smaller), therefore by different parts set except dry part different density so that differentiation pressure effect strengthened and Optimization, is especially being provided with two-way rubber strip so that the effect of differentiation pressure is more strengthened close to end.Closed by choosing Suitable angle is set so that the effect is optimal.
2, by being provided with the reduction of speed plate inversely set in impeller blade privileged site so that the rotating speed of impeller blade is more It is stable.Due to current flow velocity not necessarily, when water velocity is excessive when, impeller blade rotates too fast, not only makes It is unstable into speed, can also be too fast due to rotating speed so that miscellaneous part overheats and causes the lost of life.The reverse drop by setting Fast plate, and reduction of speed plate different parts material is specifically limited by rationally setting angle, and rationally so that its is existing Certain elasticity also has certain rigidity, in water flow process, when current enter the region between reduction of speed plate and blade, water The collision of first and blade is flowed, is then collided again with reduction of speed plate, formation is vortexed, meeting blade again is vortexed when water velocity is excessive Reverse-impact, so that blade velocity is moderately reduced, and when water velocity is not very big, current can't be obvious Carry out secondary reverse-impact with blade so that the speed that stabilizer vane is rotated.
3, dry part and reduction of speed plate are removed due to being provided with, therefore by rationally being set to impeller shape so that one It is 0 to hold width reduction, is then gradually increased, until other end width is maximum.After so setting, it can cause except dry part exists It is configured on one inclined-plane(And it is the inclined-plane of bending curvature), so that it removes dry effect(Remove various each to non-master The water flow dynamic energy of stream)It is more obvious.Set simultaneously reduction of speed plate can also width it is appropriate, but will not have larger difference with length of blade Not so as to cause larger noncontrolled area.
Brief description of the drawings
Fig. 1 is the structural representation that water generating of the present invention is faced with impeller.
Fig. 2 is water generating impeller of the present invention from the structural representation looked up at power transmission shaft.
Fig. 3 is the structural representation of reduction of speed plate.
Wherein:Remove dry part, 23- drops in bearing at the top of 11-, 12- end bearings, 13- power transmission shafts, 21- blades, 22- roots Remove dry part, δ-reduction of speed plate and leaf angle in fast plate root, 24- reduction of speed wrench portion, 25- heads.
Embodiment
Embodiment 1
A kind of water generating impeller, including impeller axle and impeller blade;
Described impeller axle one end is set and is connected with top bearing, and the other end is connected with end bearing, and same with power transmission shaft in end Axle is connected.
The impeller blade is 5, and using whole impeller shaft length as contact site, arc stretches out, and each institute The width for stating impeller blade is started to step up at the top of impeller axle, extremely most wide with impeller axle end position width.
Reduction of speed plate is inversely provided with inside each impeller blade arc, the reduction of speed plate includes reduction of speed plate root With reduction of speed wrench portion, the reduction of speed plate root and the impeller blade be affixed, and the reduction of speed plate root width is more than the reduction of speed Plate head width and the width for being less than fixing position impeller blade, reduction of speed plate root material is high-strength rubber, and reduction of speed wrench portion is High-strength stainless steel, the reduction of speed plate width is identical in the width of its fixing position with the impeller blade;The reduction of speed plate and institute The angle for stating impeller blade is δ, and δ angle is chosen for 22 °.
It is provided with each impeller blade sidepiece except dry part, it is described to remove dry part and head except dry part includes root Portion removes dry part, and the root is arranged on impeller blade close to one end of impeller axle except dry part, is many unidirectional rubber materials The bar of matter, the head is arranged on the one end of impeller blade away from impeller axle except dry part, is many multidirectional rubber materials The bar of matter.
The angle except dry part and impeller blade sidepiece is 88 °.
The head is two-way setting except the bar of the quality of rubber materials of dry part, and the angle of both direction is 106 °.
The head is except 2.6 times that the dense degree of dry part is the root noise-reducing components.
The position that the reduction of speed plate is set is to the impeller blade and the distance of impeller axle Fixed Division:The reduction of speed plate is set Position to distance=1 of impeller blade top widest part:2.2.
It is each described except a diameter of the 2.5 of dry part+0.1mm, length is 9mm.
The generally trapezoidal plate construction of reduction of speed plate.
Embodiment 2
As shown in Fig. 1 ~ Fig. 3.
A kind of water generating impeller, including impeller axle and impeller blade;
Described impeller axle one end is set and is connected with top bearing, and the other end is connected with end bearing, and same with power transmission shaft in end Axle is connected.
The impeller blade is 3, and using whole impeller shaft length as contact site, arc stretches out, and each institute The width for stating impeller blade is started to step up at the top of impeller axle, extremely most wide with impeller axle end position width.
Reduction of speed plate is inversely provided with inside each impeller blade arc, the reduction of speed plate includes reduction of speed plate root With reduction of speed wrench portion, the reduction of speed plate root and the impeller blade be affixed, and the reduction of speed plate root width is more than the reduction of speed Plate head width and the width for being less than fixing position impeller blade, reduction of speed plate root material is high-strength rubber, and reduction of speed wrench portion is High-strength stainless steel, the reduction of speed plate width is identical in the width of its fixing position with the impeller blade;The reduction of speed plate and institute The angle for stating impeller blade is δ, and δ angle is chosen for 30 °.
It is provided with each impeller blade sidepiece except dry part, it is described to remove dry part and head except dry part includes root Portion removes dry part, and the root is arranged on impeller blade close to one end of impeller axle except dry part, is many unidirectional rubber materials The bar of matter, the head is arranged on the one end of impeller blade away from impeller axle except dry part, is many multidirectional rubber materials The bar of matter.
The angle except dry part and impeller blade sidepiece is 98 °.
The head is two-way setting except the bar of the quality of rubber materials of dry part, and the angle of both direction is 112 °.
The head is except 3.1 times that the dense degree of dry part is the root noise-reducing components.
The position that the reduction of speed plate is set is to the impeller blade and the distance of impeller axle Fixed Division:The reduction of speed plate is set Position to distance=1 of impeller blade top widest part:2.6.
Each a diameter of 2.8mm for removing dry part, length is 8.5mm.
The generally trapezoidal plate construction of reduction of speed plate.
Comparative example 1
This comparative example is not provided with removing dry part, and other set-up modes are same as Example 2.Found by the tests of 36 days:Tooth There is loosening phenomenon than embodiment 2 high 23%, and between axle and axle in the overall wear rates such as wheel, bearing, and embodiment 2 is not present.
Comparative example 2
This comparative example is not provided with reduction of speed plate, and other set-up modes are same as Example 2.Sent out by the same test of 36 days It is existing:The spoilage of easily worn part is than embodiment 2 high 2.5%, and rotating speed is highly unstable in power generation process, and generating efficiency is than real Apply example 2 low 3.8%.
Comparative example 3
Blade is set to conventional rectangle by this comparative example, is then bent into arc, and other set-up modes are same as Example 2. By being found after the tests of 36 days:The spoilage of easily worn part removes dry part usage amount than implementing than embodiment 2 high 3.8% The also height of example 2, but generating efficiency is than embodiment 2 high 0.5%.
Above contrast test is all tested with embodiment 2 under same waters, same current conditions.
Embodiment 3
A kind of water generating impeller, including impeller axle and impeller blade;
Described impeller axle one end is set and is connected with top bearing, and the other end is connected with end bearing, and same with power transmission shaft in end Axle is connected.
The impeller blade is 3, and using whole impeller shaft length as contact site, arc stretches out, and each institute The width for stating impeller blade is started to step up at the top of impeller axle, extremely most wide with impeller axle end position width.
Reduction of speed plate is inversely provided with inside each impeller blade arc, the reduction of speed plate includes reduction of speed plate root With reduction of speed wrench portion, the reduction of speed plate root and the impeller blade be affixed, and the reduction of speed plate root width is more than the reduction of speed Plate head width and the width for being less than fixing position impeller blade, reduction of speed plate root material is high-strength rubber, and reduction of speed wrench portion is High-strength stainless steel, the reduction of speed plate width is identical in the width of its fixing position with the impeller blade;The reduction of speed plate and institute The angle for stating impeller blade is δ, and δ angle is chosen for 28 °.
It is provided with each impeller blade sidepiece except dry part, it is described to remove dry part and head except dry part includes root Portion removes dry part, and the root is arranged on impeller blade close to one end of impeller axle except dry part, is many unidirectional rubber materials The bar of matter, the head is arranged on the one end of impeller blade away from impeller axle except dry part, is many multidirectional rubber materials The bar of matter.
The angle except dry part and impeller blade sidepiece is 98 °.
The head is two-way setting except the bar of the quality of rubber materials of dry part, and the angle of both direction is 102 °.
The head is except 3 times that the dense degree of dry part is the root noise-reducing components.
The position that the reduction of speed plate is set is to the impeller blade and the distance of impeller axle Fixed Division:The reduction of speed plate is set Position to distance=1 of impeller blade top widest part:2.8.
Each a diameter of 2.2mm for removing dry part, length is 8 ~ 10mm.
The generally trapezoidal plate construction of reduction of speed plate.
The high-strength rubber material is calculated as by quality parts ratio:Natural rubber:53 parts, butyl rubber:3.5 parts, epoxy Resin:2.2 parts, carbon black:11.3 parts, plasticizer:2.6 parts, polyethylene glycol:1.1 parts, calcium sulfate:2 parts.

Claims (8)

1. a kind of water generating impeller, it is characterised in that including impeller axle and impeller blade;
Described impeller axle one end is set and is connected with top bearing, and the other end is connected with end bearing, and same with power transmission shaft in end Axle is connected;
The impeller blade is multiple, and using whole impeller shaft length as contact site, arc stretches out, and each leaf The width of impeller blade is started to step up at the top of impeller axle, extremely most wide with impeller axle end position width;
Reduction of speed plate is inversely provided with inside each impeller blade arc, the reduction of speed plate includes reduction of speed plate root and drop Fast wrench portion, the reduction of speed plate root and the impeller blade are affixed, and the reduction of speed plate root width is more than the reduction of speed wrench Portion's width and the width for being less than fixing position impeller blade, reduction of speed plate root material are high-strength rubber, and reduction of speed wrench portion is high-strength Stainless steel is spent, the reduction of speed plate width is identical in the width of its fixing position with the impeller blade;The reduction of speed plate and the leaf The angle of impeller blade is δ, and δ angle is chosen for 15 ~ 32 °;
It is provided with each impeller blade sidepiece except dry part, it is described except dry part removes dry part including root and head is removed Dry part, the root is arranged on impeller blade close to one end of impeller axle except dry part, is many unidirectional quality of rubber materials Bar, the head is arranged on the one end of impeller blade away from impeller axle except dry part, is many multidirectional quality of rubber materials Bar.
2. water generating impeller according to claim 1, it is characterised in that the impeller blade is 3 ~ 6(It is preferred that 3 It is individual).
3. water generating impeller according to claim 1, it is characterised in that described to remove dry part and impeller blade sidepiece Angle be 80 ~ 100 °.
4. water generating impeller according to claim 1, it is characterised in that remove the quality of rubber materials of dry part in the head Bar be two-way setting, the angle of both direction is 100 ~ 120 °.
5. water generating impeller according to claim 1, it is characterised in that remove the dense degree of dry part in the head For 2.5 ~ 3.5 times of the root noise-reducing components.
6. water generating impeller according to claim 1, it is characterised in that the position that the reduction of speed plate is set is to described Impeller blade and the distance of impeller axle Fixed Division:Position to the impeller blade top widest part that the reduction of speed plate is set away from From=1:(2~3).
7. water generating impeller according to claim 1, it is characterised in that it is each it is described except dry part a diameter of 2 ~ 3mm, length is 8 ~ 10mm.
8. water generating impeller according to claim 1, it is characterised in that the generally trapezoidal sheet material knot of the reduction of speed plate Structure.
CN201710456529.8A 2017-06-16 2017-06-16 A kind of water generating impeller Active CN107023431B (en)

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CN201710456529.8A CN107023431B (en) 2017-06-16 2017-06-16 A kind of water generating impeller

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CN107023431B CN107023431B (en) 2018-11-06

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19933467A1 (en) * 1999-07-08 2001-01-11 Gottfried Fabke Vane rotor for energy generation, e.g. water mill, windmill, etc. has rotor blades with plates to form closed surface on front and open surface on back of blade
CN1403704A (en) * 2002-10-18 2003-03-19 中国船舶工业第七○八研究所 Impeller unit
CN101382150A (en) * 2008-04-23 2009-03-11 林钧浩 Synchronous rear flow fan
CN202811481U (en) * 2012-07-09 2013-03-20 芜湖水泵制造有限公司 Inner impeller of water-feeding pump
US20130136613A1 (en) * 2011-11-25 2013-05-30 David Silvano Propeller/impeller blade apparatus
GB2507307A (en) * 2012-10-25 2014-04-30 Anglia Ruskin University Impeller
CN106194821A (en) * 2016-09-09 2016-12-07 西华大学 A kind of centrifugal hydraulic turbine impeller and method for designing thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19933467A1 (en) * 1999-07-08 2001-01-11 Gottfried Fabke Vane rotor for energy generation, e.g. water mill, windmill, etc. has rotor blades with plates to form closed surface on front and open surface on back of blade
CN1403704A (en) * 2002-10-18 2003-03-19 中国船舶工业第七○八研究所 Impeller unit
CN101382150A (en) * 2008-04-23 2009-03-11 林钧浩 Synchronous rear flow fan
US20130136613A1 (en) * 2011-11-25 2013-05-30 David Silvano Propeller/impeller blade apparatus
CN202811481U (en) * 2012-07-09 2013-03-20 芜湖水泵制造有限公司 Inner impeller of water-feeding pump
GB2507307A (en) * 2012-10-25 2014-04-30 Anglia Ruskin University Impeller
CN106194821A (en) * 2016-09-09 2016-12-07 西华大学 A kind of centrifugal hydraulic turbine impeller and method for designing thereof

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