CN107020498A - The automatic flexible assembly system of automotive component - Google Patents
The automatic flexible assembly system of automotive component Download PDFInfo
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- CN107020498A CN107020498A CN201710361602.3A CN201710361602A CN107020498A CN 107020498 A CN107020498 A CN 107020498A CN 201710361602 A CN201710361602 A CN 201710361602A CN 107020498 A CN107020498 A CN 107020498A
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- rotating disk
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- mandrel
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- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 238000003825 pressing Methods 0.000 claims abstract description 43
- 230000001050 lubricating effect Effects 0.000 claims abstract description 40
- 238000006243 chemical reaction Methods 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims description 32
- 238000000889 atomisation Methods 0.000 claims description 28
- 239000000945 filler Substances 0.000 claims description 15
- 238000005461 lubrication Methods 0.000 claims description 13
- 239000000446 fuel Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 23
- 230000008569 process Effects 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 18
- 239000010687 lubricating oil Substances 0.000 description 16
- 230000008859 change Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 241000883966 Astrophytum capricorne Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to industrial automation equipment, more specifically to a kind of automated assembling equipment for being used to manufacture automotive component.The automatic flexible assembly system of automotive component of the present invention, including：Machinery bed, the fixture for loading knuckle, the rotating disk mechanism for driving the fixture progress station conversion, the bearing hole to the knuckle are lubricated the lubricating system of processing, bearing are pressed into the pressing mechanism in the bearing hole, the rotating disk mechanism, lubricating system, pressing mechanism are fixed on the machinery bed, the fixture is fixed on the rotating disk mechanism, and the lubricating system, pressing mechanism are arranged at around the rotating disk mechanism；Towing force axle is provided with the machinery bed, the towing force axle position matches in the bottom of the pressing mechanism, the mandrel of the towing force axle and the fixture.The automatic flexible assembly system of automotive component of the present invention, is realized to the assembling of the automatic precision of bearing and knuckle, it is ensured that assembling process it is smooth, controllable.
Description
Technical field
The present invention relates to industrial automation equipment, it is used to manufacture the automatic of automotive component more specifically to a kind of
Change assembly equipment.
Background technology
Knuckle (Steering Knuckle) is also known as " goat's horn ", is one of the strength member in steering axle of automobile, can
Vehicle steadily is set to travel and sensitive transmission travel direction.
The function of knuckle is to transmit and bear automotive front load, supports and drives front-wheel to be rotated around stub and make automobile
Turn to.Under motoring condition, it subjects changeable shock loading, it is therefore desirable to its have very high intensity requirement and
Combination property requirement.
At this stage, the assembling of knuckle and bearing is generally hand assembled, due to can not grasp in real time bearing and knuckle it
Between extruding force so that cause assembling it is of low quality.
The content of the invention
Object of the present invention is to provide a kind of automatic flexible assembly system of automotive component, in automotive component
Automated assembly production process in, realize the automation conversion of multiple stations using rotating disk mechanism, reduced using lubricating system
Assembling process internal friction resistance, using with flexible fixture it is possible to prevente effectively from extrusion process to the pressure of rotating disk mechanism,
Realized using pressing mechanism and bearing is pressed into knuckle；The automatic flexible assembly system of automotive component of the present invention, it is real
Showed to the assembling of the automatic precision of bearing and knuckle, it is ensured that assembling process it is smooth, controllable.
A kind of automatic flexible assembly system of automotive component, including：Machinery bed, the folder for loading knuckle
Tool, the rotating disk mechanism for driving the fixture progress station conversion, the bearing hole to the knuckle are lubricated processing
Lubricating system, bearing is pressed into the pressing mechanism in the bearing hole, the rotating disk mechanism, lubricating system, extruder
Structure is fixed on the machinery bed, and the fixture is fixed on the rotating disk mechanism, and the lubricating system, pressing mechanism are arranged at institute
State around rotating disk mechanism；Towing force axle is provided with the machinery bed, the towing force axle position is under the pressing mechanism
Portion, the mandrel of the towing force axle and the fixture matches；
The fixture includes：Ring flange, axle sleeve, mandrel, gap, secondary-atomizing axle, small guide pillar, towing force spring, the method
Blue disk is fixed on the rotating disk, and the axle sleeve is fixed on the inside of the ring flange, and the mandrel is movably connected on the axle sleeve；
The small guide pillar is fixed on the mandrel, and the small guide pillar is movably connected on the ring flange, the ring flange and mandrel it
Between be provided with towing force spring, the towing force spring is placed on the small guide pillar；It is fixed with the top of the mandrel described secondary
Axle is atomized, the centre of the secondary-atomizing axle sets main fuel feed hole, is provided with the radial surface of the secondary-atomizing axle
The horizontal oil outlet being connected with the main fuel feed hole；
When the pressing mechanism is not extruded to the bearing on the fixture, the mandrel is in the support
There is the trend moved upwards in the presence of power spring, there is gap between the towing force axle and mandrel；
When the pressing mechanism is extruded to the bearing on the fixture, at the towing force axle and mandrel
In the state contacted with each other.
Preferably, the automatic flexible assembly system of automotive component of the present invention, is mainly included the following steps that：
1) at the feeding station, the knuckle is placed on the fixture；Under the driving of the rotating disk mechanism,
The knuckle is reached at the lubrication station, and the knuckle is located at the bottom of the lubricating system；
2) piston rod of the slider cylinder is stretched out, and the atomizer is entered in the oil filler point, the loudspeaker cover plate
Cover on the bearing hole, after atomization of the lubricating oil by the lubricating system, be ejected on the bearing hole, the lube system
Unite and processing is lubricated to the inside of the bearing hole；Then the piston rod of the slider cylinder is retracted；
3) bearing is positioned on the knuckle, the lubricating system is lubricated place to the inwall of the bearing
Reason；Then the piston rod of the slider cylinder is retracted；
4) bearing and knuckle being rotated by the extrusion position in the rotating disk mechanism, the extruding
Mechanism is pushed, and the bearing is squeezed into the bearing hole by the head；
5) while extruding, the pressure value that the pressure sensor is collected is monitored in real time, so as to analyze institute
The fit quality of bearing and bearing hole is stated, and defers to following criterion：If the pressure value is less than normal value, judge described
The size of bearing is bigger than normal, and the bearing and bearing hole are in loose fit state, assembles off quality；If the pressure value is high
In normal value, then extrusion process is interrupted at once, the size of the bearing is less than normal, and the assembling of the bearing and bearing hole is too tight, dress
With off quality, the knuckle needs repair of doing over again.
Preferably, the pressing mechanism includes：Extrude electric cylinder, extrusion rack, line slideway, sliding seat, head, institute
State extrusion rack and be fixed on the machinery bed, the cylinder body of the extruding electric cylinder is fixed on the top of the extrusion rack, institute
The end for pushing piston rod for stating extruding electric cylinder is fixed on the sliding seat；The line slideway is fixed on the extruding branch
Frame, the sliding seat is movably connected on the line slideway by sliding block；Fixedly connected below in the sliding seat has pressure sensing
Device, the bottom of the pressure sensor is fixed with the head.
Preferably, the lubricating system includes：It is atomized support, slider cylinder, transverse slat, loudspeaker cover plate, the atomization support
The machinery bed is fixed on, the cylinder block of the slider cylinder is fixed on the atomization support, the piston of the atomization support
The end of bar is fixed with the transverse slat, and the loudspeaker cover plate is fixed with the transverse slat, is set at the center of the loudspeaker cover plate
It is equipped with atomizer；Oil filler point, atomization mouth are provided with the atomizer, the oil filler point is communicated in the atomization mouth, the mist
Change the radial peripheral surface that mouth is located at the atomizer.
Preferably, the rotating disk mechanism includes rotating disk, dispenser, motor, and the rotating disk is fixed on the dispenser
Output shaft, the output shaft of the motor is fixed on the input shaft of the dispenser by shaft coupling.
Preferably, a diameter of 50 to 80 of the atomization mouth.
Preferably, four stations are provided with the rotating disk mechanism, each station is fixed with the fixture；Described turn
Disc mechanism rotates 90 degree every time, and the lubricating system, pressing mechanism are corresponding with the station respectively；The station includes：
Feeding station, lubrication station, extrusion position, discharge station, the lubrication station is located at the bottom of the lubricating system, described to squeeze
Station is pressed to be located at the bottom of the pressing mechanism, the feeding station, which is located at, places the knuckle, and the discharge station is used for
Remove the knuckle and bearing assembled.
Preferably, the head and the bearing match.
Preferably, the loudspeaker cover plate and the bearing hole match.
Compared with conventional art, the automatic flexible assembly system of automotive component of the present invention have following positive role and
Beneficial effect：
The automatic flexible assembly system of automotive component of the present invention, mainly includes：Machinery bed, fixture, rotating disk mechanism,
Lubricating system, pressing mechanism.Rotating disk mechanism rapid translating between multiple stations by the fixture；The lubricating system drop
Frictional resistance described in low assembling process between knuckle and bearing；The pressing mechanism is realized is pressed into institute by the bearing
State in knuckle, the size of the pressure value in simultaneous real-time monitoring extrusion process, so as to bearing hole described in indirect detection
Size, it is ensured that being reliably connected between the bearing and knuckle；The fixture has certain flexible characteristic, will can extrude
During the pressure transmission be born on machinery bed, so as to avoid the pressure to the rotating disk mechanism.Motor vehicle of the present invention
The automatic flexible assembly system of part, realizes and the bearing is automatically assembled in the knuckle, assembly precision
Height, efficiency high, assembling complete quality supervision, assembling process good mechanical performance.
Next the course of work and operation principle of the fixture described：
The ring flange is fixed on the rotating disk, and the mandrel is movably connected on the ring flange by the axle sleeve, by
Made in the axle sleeve using high-abrasive material, such as brass material, the mandrel swimmingly can be done along the axial direction of the axle sleeve
Move up and down.
The small guide pillar is fixed on the mandrel, and the small guide pillar is movably connected on the ring flange, in the ring flange
Towing force spring is provided between mandrel, the towing force spring is placed on the small guide pillar, and the mandrel is in the towing force spring
In the presence of there is the trend moved upwards.Under normal circumstances, in other words, the bearing is not extruded in the pressing mechanism
Under state, the towing force spring holds up the mandrel upwards；When the fixture is at the extrusion position, the disengaging
Week and mandrel match, and there is gap between the towing force axle and mandrel.
When the pressing mechanism is extruded to the bearing on the fixture, at the towing force axle and mandrel
In the state contacted with each other.Now, the pressing mechanism will be transmitted to the pressure of the bearing by the mandrel, towing force axle
Onto the machinery bed, so as to effectively prevent the pressure to the rotating disk mechanism, make the stress of the rotating disk mechanism
It is excellent.
Next the course of work and operation principle of the pressing mechanism described：
The end for pushing piston rod of the extruding electric cylinder is fixed on the sliding seat, and the line slideway is fixed on institute
Extrusion rack is stated, the sliding seat is movably connected on the line slideway by sliding block.The extruding electric cylinder promotes the cunning
Dynamic seat is moved along a straight line under the guiding of the line slideway, and the pressure is provided between the sliding seat and head and is passed
Sensor.When the piston rod that pushes is extended downwardly from, the head is directed at the bearing and is squeezed into the bearing described
In bearing hole, the pressure change in the pressure sensor collection extrusion process.So as to the assembling to the bearing and knuckle
Quality accomplishes strict control.It is described to push piston rod retraction after the bearing is assembled in place.
Next the course of work and operation principle of the lubricating system described：
The lubricating system sprays lubricating oil at the lubrication station to the bearing hole, then, to the bearing
Inwall injection lubricating oil be lubricated processing, so as to reduce the frictional resistance in assembling process, it is ensured that assembling it is smooth.
Lubricated is done to the bearing hole：The piston rod of the slider cylinder stretches out, and the atomizer enters described
In oil filler point, lubricating oil is entered in the oil filler point after the atomization by the lubricating system, is then gone out by the transverse direction
Oilhole, lubricating oil is ejected on the bearing hole, and the lubricating system is lubricated processing to the inside of the bearing hole.In profit
In sliding process, the loudspeaker cover plate is covered on the bearing hole, prevents lubricating oil splash into outside atmosphere.
Lubricated is done to the inwall of the bearing：After the bearing is positioned on the knuckle, the slide unit gas
The piston rod of cylinder is stretched out, and the loudspeaker cover plate is covered on the bearing.Lubricating oil is after the oil filler point from the atomization mouth
Spray, lubricating oil is ejected into the inwall of the bearing.
Brief description of the drawings
Fig. 1,2,3 are the structural representations of the automatic flexible assembly system of automotive component of the present invention；
Fig. 4,5 be automotive component of the present invention automatic flexible assembly system lubricating system structural representation；
Fig. 6 is the disassembly and assembly structure schematic diagram of knuckle and bearing.
1 machinery bed, 2 rotating disk mechanisms, 3 fixtures, 4 lubricating systems, 5 pressing mechanisms, 6 knuckles, 7 bearings, 8 bearing holes, 9
Rotating disk, 10 dispensers, 11 towing force axles, 12 ring flanges, 13 axle sleeves, 14 mandrels, 15 gaps, 16 secondary-atomizing axles, 17 small guide pillars, 18
Towing force spring, 19 extruding electric cylinders, 20 push piston rod, 21 extrusion racks, 22 line slideways, 23 sliding blocks, 24 sliding seats, 25 pressures
Power head, 26 main fuel feed holes, 27 horizontal oil outlets, 28 atomization supports, 29 slider cylinders, 30 transverse slats, 31 loudspeaker cover plates, 32 oil spouts
Mouth, 33 atomization mouths, 34 oil filler points, 35 pressure sensors, 37 lubrication stations, 38 extrusion positions, 39 discharge stations.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in accompanying drawing.As described above, the invention provides a kind of the automatic of automotive component
Change flexible assembly system, in the Automated assembly production process of automotive component, multiple stations are realized using rotating disk mechanism
Automation conversion, reduced using lubricating system assembling process internal friction resistance, using band flexibility fixture it is possible to prevente effectively from
Bearing is pressed into knuckle to the pressure of rotating disk mechanism, using pressing mechanism realization in extrusion process；Motor vehicle of the present invention
The automatic flexible assembly system of part, realizes the automatic precision assembling to bearing and knuckle, it is ensured that assembling process
It is smooth, controllable.
Fig. 1,2,3 are the structural representations of the automatic flexible assembly system of automotive component of the present invention, and Fig. 4,5 are this hairs
The structural representation of the lubricating system of the automatic flexible assembly system of bright automotive component, Fig. 6 is tearing open for knuckle and bearing
Assembling structure schematic diagram.
A kind of automatic flexible assembly system of automotive component, including：Machinery bed 1, the folder for loading knuckle 6
Tool 3, the rotating disk mechanism 2 for driving the progress of the fixture 3 station conversion, the bearing hole 8 to the knuckle 6 are lubricated place
The lubricating system 4 of reason, bearing 7 is pressed into the pressing mechanism 5 in the bearing hole 8, the rotating disk mechanism 2, lube system
System 4, pressing mechanism 5 are fixed on the machinery bed 1, and the fixture 3 is fixed on the rotating disk mechanism 2, the lubricating system 4,
Pressing mechanism 5 is arranged at around the rotating disk mechanism 2；Towing force axle 11, the towing force axle are provided with the machinery bed 1
11 are located at the bottom of the pressing mechanism 5, and the mandrel 14 of the towing force axle 11 and the fixture 3 matches；
The fixture 3 includes：Ring flange 12, axle sleeve 13, mandrel 14, gap 15, secondary-atomizing axle 16, small guide pillar 17, support
Power spring 18, the ring flange 12 is fixed on the rotating disk 9, and the axle sleeve 13 is fixed on the inside of the ring flange 12, described
Mandrel 14 is movably connected on the axle sleeve 13；The small guide pillar 17 is fixed on the mandrel 14, and the small guide pillar 17 is flexibly connected
In the ring flange 12, towing force spring 18 is provided between the ring flange 12 and mandrel 14, the towing force spring 18 is placed on
On the small guide pillar 17；It is fixed with the top of the mandrel 14 in the secondary-atomizing axle 16, the secondary-atomizing axle 16
Center portion position sets main fuel feed hole 26, is provided with and is connected with the main fuel feed hole 26 in the radial surface of the secondary-atomizing axle 16
Horizontal oil outlet 27；
When the pressing mechanism 5 is not extruded to the bearing 7 on the fixture 3, the mandrel 14 exists
There is the trend moved upwards in the presence of the towing force spring 18, there is gap 15 between the towing force axle 11 and mandrel 14；
When the pressing mechanism 5 is extruded to the bearing 7 on the fixture 3, the He of towing force axle 11
Mandrel 14 is in the state contacted with each other.
More specifically, the pressing mechanism 5 includes：Extrude electric cylinder 19, extrusion rack 21, line slideway 22, sliding seat
24th, head 25, the extrusion rack 21 is fixed on the machinery bed 1, and the cylinder body of the extruding electric cylinder 19 is fixed on institute
The top of extrusion rack 21 is stated, the end for pushing piston rod 20 of the extruding electric cylinder 19 is fixed on the sliding seat 24；Institute
State line slideway 22 and be fixed on the extrusion rack 21, the sliding seat 24 is movably connected on the line slideway by sliding block 23
22；Fixedly connected below in the sliding seat 24 has pressure sensor 35, and the bottom of the pressure sensor 35 is fixed with the pressure
Power first 25.
More specifically, the lubricating system 4 includes：It is atomized support 28, slider cylinder 29, transverse slat 30, loudspeaker cover plate 31, institute
State atomization support 28 and be fixed on the machinery bed 1, the cylinder block of the slider cylinder 29 is fixed on the atomization support 28, institute
The end for stating the piston rod of atomization support 28 is fixed with the transverse slat 30, and the loudspeaker cover plate is fixed with the transverse slat 30
31, it is provided centrally with atomizer 32 in the loudspeaker cover plate 31；Oil filler point 34, atomization mouth are provided with the atomizer 32
33, the oil filler point 34 is communicated in the atomization mouth 33, and the atomization mouth 33 is located at the radial peripheral surface of the atomizer 32.
More specifically, the rotating disk mechanism 2 includes rotating disk 9, dispenser 10, motor, the rotating disk 9 is fixed on described
The output shaft of dispenser 10, the output shaft of the motor is fixed on the input shaft of the dispenser 10 by shaft coupling.
More specifically, a diameter of 50 to 80 of the atomization mouth 33.
More specifically, being provided with four stations on the rotating disk mechanism 2, each station is fixed with the fixture 3；Institute
State rotating disk mechanism 2 and rotate 90 degree every time, the lubricating system 4, pressing mechanism 5 are corresponding with the station respectively；The work
Position includes：Feeding station 36, lubrication station 37, extrusion position 38, discharge station 39, the lubrication station 37 are located at the lubrication
The bottom of system 4, the extrusion position 38 is located at the bottom of the pressing mechanism 5, and the feeding station 36, which is located at, places described
Knuckle 6, the discharge station 39 is used to remove the knuckle 6 and bearing 7 assembled.
More specifically, the head 25 and the bearing 7 match.
More specifically, the loudspeaker cover plate 31 and the bearing hole 8 match.
Below in conjunction with Fig. 1 to 6, the work for further describing the automatic flexible assembly system of automotive component of the present invention is former
Reason and the course of work：
The automatic flexible assembly system of automotive component of the present invention, mainly includes：Machinery bed 1, fixture 3, disk machine
Structure 2, lubricating system 4, pressing mechanism 5.The rotating disk mechanism 2 rapid translating between multiple stations by the fixture 3；The profit
Frictional resistance described in the sliding reduction of system 4 assembling process between knuckle 6 and bearing 7；The pressing mechanism 5 is realized will be described
Bearing 7 is pressed into the knuckle 6, the size of the pressure value in simultaneous real-time monitoring extrusion process, so as to inspection indirectly
Survey the size of the bearing hole 8, it is ensured that being reliably connected between the bearing 7 and knuckle 6；The fixture 3 has certain
Flexible characteristic, can be by the pressure transmission being born in extrusion process to machinery bed 1, so as to avoid to the rotating disk mechanism
2 pressure.The automatic flexible assembly system of automotive component of the present invention, realizes and is automatically assembled to the bearing 7
In the knuckle 6, assembly precision height, efficiency high, assembling complete quality supervision, assembling process good mechanical performance.
The automatic flexible assembly system of automotive component of the present invention, is mainly included the following steps that：
1) at the feeding station 36, the knuckle 6 is placed on the fixture 3；In the drive of the rotating disk mechanism 2
Under dynamic, the knuckle 6 is reached at the lubrication station 37, and the knuckle 6 is located at the bottom of the lubricating system 4；
2) piston rod of the slider cylinder 29 is stretched out, and the atomizer 32 is entered in the oil filler point 34, the loudspeaker
Cover plate 31 is covered on the bearing hole 8, after atomization of the lubricating oil by the lubricating system 4, is ejected into the bearing hole 8
On, the inside of 4 pairs of the lubricating system bearing hole 8 is lubricated processing；Then the piston rod contracting of the slider cylinder 29
Return；
3) bearing 7 is positioned on the knuckle 6, the inwall of 4 pairs of the lubricating system bearing 7 moistens
Sliding processing；Then the piston rod of the slider cylinder 29 is retracted；
4) bearing 7 and knuckle 6 being rotated by the extrusion position 38 in the rotating disk mechanism 2, institute
State pressing mechanism 5 to push, the bearing 7 is squeezed into the bearing hole 8 by the head 25；
5) while extruding, the pressure value that the pressure sensor 35 is collected is monitored in real time, so as to analyze
The fit quality of the bearing 7 and bearing hole 8, and defer to following criterion：If the pressure value is less than normal value, judge
The size of the bearing 7 is bigger than normal, and the bearing 7 and bearing hole 8 are in loose fit state, assembles off quality；If described
Pressure value is higher than normal value, then interrupts extrusion process at once, and the size of the bearing 7 is less than normal, the bearing 7 and bearing hole 8
Assembling is too tight, assembles off quality, the knuckle 6 needs repair of doing over again.
Next the course of work and operation principle of the fixture 3 described：
The ring flange 12 is fixed on the rotating disk 9, and the mandrel 14 is movably connected on the method by the axle sleeve 13
Blue disk 12, because the axle sleeve 13 is made using high-abrasive material, such as brass material, the mandrel 14 can be swimmingly along described
The axial direction of axle sleeve 13 moves up and down.
The small guide pillar 17 is fixed on the mandrel 14, and the small guide pillar 17 is movably connected on the ring flange 12, in institute
State and towing force spring 18 is provided between ring flange 12 and mandrel 14, the towing force spring 18 is placed on the small guide pillar 17, described
Mandrel 14 has the trend moved upwards in the presence of the towing force spring 18.Under normal circumstances, in other words, not described
Pressing mechanism 5 is extruded in the state of the bearing 7, and the towing force spring 18 holds up the mandrel 14 upwards；When the fixture 3
When at the extrusion position 38, disengaging week 11 and mandrel 14 match, and the towing force axle 11 and mandrel 14 it
Between there is gap 15.
When the pressing mechanism 5 is extruded to the bearing 7 on the fixture 3, the He of towing force axle 11
Mandrel 14 is in the state contacted with each other.Now, the pressure of 5 pairs of the pressing mechanism bearing 7, will pass through the mandrel
14th, towing force axle 11 is delivered on the machinery bed 1, so as to effectively prevent the pressure to the rotating disk mechanism 2, makes described turn
The stress of disc mechanism 2 is excellent.
Next the course of work and operation principle of the pressing mechanism 5 described：
The end for pushing piston rod 20 of the extruding electric cylinder 19 is fixed on the sliding seat 24, the line slideway 22
The extrusion rack 21 is fixed on, the sliding seat 24 is movably connected on the line slideway 22 by sliding block 23.The extruding
Electric cylinder 19 promotes the sliding seat 24 to be moved along a straight line under the guiding of the line slideway 22, in the sliding seat 24 and pressure
The pressure sensor 35 is provided between power first 25.When the piston rod 20 that pushes is extended downwardly from, the head 25 is aligned
The bearing 7 is simultaneously squeezed into the bearing hole 8 by the bearing 7, in the collection of pressure sensor 35 extrusion process
Pressure change.So as to which the assembling quality to the bearing 7 and knuckle 6 accomplishes strict control.When the bearing 7 is assembled in place
Afterwards, the piston rod 20 that pushes is retracted.
Next the course of work and operation principle of the lubricating system 4 described：
The lubricating system 4 sprays lubricating oil at the lubrication station 37 to the bearing hole 8, then, to the axle
Hold 7 inwall injection lubricating oil be lubricated processing, so as to reduce the frictional resistance in assembling process, it is ensured that assembling it is smooth.
Lubricated is done to the bearing hole 8：The piston rod of the slider cylinder 29 is stretched out, and the atomizer 32 is entered
In the oil filler point 34, lubricating oil is entered in the oil filler point 34 after the atomization by the lubricating system 4, then passes through institute
Horizontal oil outlet 27 is stated, lubricating oil is ejected on the bearing hole 8, the inside of 4 pairs of the lubricating system bearing hole 8 is carried out
Lubricated.During lubrication, the loudspeaker cover plate 31 is covered on the bearing hole 8, prevents lubricating oil splash to outside
In air.
Lubricated is done to the inwall of the bearing 7：After the bearing 7 is positioned on the knuckle 6, the slide unit
The piston rod of cylinder 29 is stretched out, and the loudspeaker cover plate 31 is covered on the bearing 7.Lubricating oil is after the oil filler point 34 from institute
State atomization mouth 33 to spray, lubricating oil is ejected into the inwall of the bearing 7.
Finally it is pointed out that the automatic flexible assembly system that above example is only automotive component of the present invention relatively has
Representational example.Obviously, the automatic flexible assembly system of automotive component of the present invention is not limited to above-described embodiment, can be with
There are many deformations.The technical spirit of every automatic flexible assembly system according to automotive component of the present invention is to above example
Any simple modification, equivalent variations and the modification made, are considered as belonging to the automatic flexible dress of automotive component of the present invention
The protection domain of match system.
Claims (8)
1. a kind of automatic flexible assembly system of automotive component, it is characterised in that including：Machinery bed, for load turn
To the fixture of section, for driving the fixture to carry out the rotating disk mechanism of station conversion, the bearing hole of the knuckle being moistened
Slide the lubricating system of processing, bearing is pressed into the pressing mechanism in the bearing hole, the rotating disk mechanism, lube system
System, pressing mechanism are fixed on the machinery bed, and the fixture is fixed on the rotating disk mechanism, the lubricating system, extruder
Structure is arranged at around the rotating disk mechanism；Towing force axle is provided with the machinery bed, the towing force axle position is squeezed in described
The bottom of press mechanism, the mandrel of the towing force axle and the fixture matches；
The fixture includes：Ring flange, axle sleeve, mandrel, gap, secondary-atomizing axle, small guide pillar, towing force spring, the ring flange
The rotating disk is fixed on, the axle sleeve is fixed on the inside of the ring flange, and the mandrel is movably connected on the axle sleeve；It is described
Small guide pillar is fixed on the mandrel, and the small guide pillar is movably connected on the ring flange, set between the ring flange and mandrel
Towing force spring is equipped with, the towing force spring is placed on the small guide pillar；The secondary-atomizing is fixed with the top of the mandrel
Axle, the centre of the secondary-atomizing axle sets main fuel feed hole, is provided with and institute in the radial surface of the secondary-atomizing axle
State the horizontal oil outlet that main fuel feed hole is connected；
When the pressing mechanism is not extruded to the bearing on the fixture, the mandrel is in the towing force bullet
There is the trend moved upwards in the presence of spring, there is gap between the towing force axle and mandrel；
When the pressing mechanism is extruded to the bearing on the fixture, the towing force axle and mandrel are in phase
The state mutually contacted.
2. the automatic flexible assembly system of automotive component according to claim 1, it is characterised in that the extruder
Structure includes：Electric cylinder, extrusion rack, line slideway, sliding seat, head are extruded, the extrusion rack is fixed on the machine
Base, the cylinder body of the extruding electric cylinder is fixed on the top of the extrusion rack, and the extruding electric cylinder pushes piston rod
End be fixed on the sliding seat；The line slideway is fixed on the extrusion rack, and the sliding seat passes through sliding block activity
It is connected to the line slideway；Fixedly connected below in the sliding seat has pressure sensor, and the bottom of the pressure sensor is consolidated
It is connected with the head.
3. the automatic flexible assembly system of automotive component according to claim 1, it is characterised in that the lube system
System includes：Support, slider cylinder, transverse slat, loudspeaker cover plate are atomized, the atomization support is fixed on the machinery bed, the cunning
The cylinder block of platform cylinder is fixed on the atomization support, and the end of the piston rod of the atomization support is fixed with the transverse slat,
The loudspeaker cover plate is fixed with the transverse slat, atomizer is provided centrally with the loudspeaker cover plate；Set on the atomizer
Oil filler point, atomization mouth are equipped with, the oil filler point is communicated in the atomization mouth, and the radial direction that the atomization mouthful is located at the atomizer is justified
Perimeter surface.
4. the automatic flexible assembly system of automotive component according to claim 1, it is characterised in that the disk machine
Structure includes rotating disk, dispenser, motor, and the rotating disk is fixed on the output shaft of the dispenser, the motor it is defeated
Shaft is fixed on the input shaft of the dispenser by shaft coupling.
5. the automatic flexible assembly system of automotive component according to claim 1, it is characterised in that the atomization mouthful
A diameter of 50 to 80.
6. the automatic flexible assembly system of automotive component according to claim 4, it is characterised in that the disk machine
Four stations are provided with structure, each station is fixed with the fixture；The rotating disk mechanism 90 degree of rotation every time, it is described
Lubricating system, pressing mechanism are corresponding with the station respectively；The station includes：Feeding station, lubrication station, extruding work
Position, discharge station, the lubrication station are located at the bottom of the lubricating system, and the extrusion position is located at the pressing mechanism
Bottom, the feeding station, which is located at, places the knuckle, the discharge station be used to removing the knuckle that assembles and
Bearing.
7. the automatic flexible assembly system of automotive component according to claim 6, it is characterised in that the head
Match with the bearing.
8. the automatic flexible assembly system of automotive component according to claim 6, it is characterised in that the horn hood
Plate and the bearing hole match.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710361602.3A CN107020498A (en) | 2017-05-13 | 2017-05-13 | The automatic flexible assembly system of automotive component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710361602.3A CN107020498A (en) | 2017-05-13 | 2017-05-13 | The automatic flexible assembly system of automotive component |
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| CN107020498A true CN107020498A (en) | 2017-08-08 |
Family
ID=59529449
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710361602.3A Pending CN107020498A (en) | 2017-05-13 | 2017-05-13 | The automatic flexible assembly system of automotive component |
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| CN (1) | CN107020498A (en) |
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| CN108296741A (en) * | 2018-04-20 | 2018-07-20 | 史昭辰 | A kind of craft quickly assembles the fitting device of shaft universal-joint |
| CN108381150A (en) * | 2018-04-29 | 2018-08-10 | 北京中研华飞科技有限公司 | For the assemble mechanism of cam and flexible bearing, assembly control device and system |
| CN112743334A (en) * | 2020-12-29 | 2021-05-04 | 国家能源集团宁夏煤业有限责任公司 | Jack dismounting device |
| CN112894316A (en) * | 2021-03-03 | 2021-06-04 | 台州恒基汽车零部件有限公司 | Tensioning wheel bearing wheel shell assembly machine |
| CN114454000A (en) * | 2022-01-20 | 2022-05-10 | 宁波润轴科技有限公司 | Knuckle, knuckle bearing hole machining equipment and knuckle machining process |
| CN116871864A (en) * | 2023-08-31 | 2023-10-13 | 高邮市北方动力机械有限公司 | Hydraulic machine for assembling mower |
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| CN112894316B (en) * | 2021-03-03 | 2022-03-11 | 台州恒基汽车零部件有限公司 | Tensioning wheel bearing wheel shell assembly machine |
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| CN116871864A (en) * | 2023-08-31 | 2023-10-13 | 高邮市北方动力机械有限公司 | Hydraulic machine for assembling mower |
| CN116871864B (en) * | 2023-08-31 | 2023-12-22 | 高邮市北方动力机械有限公司 | Hydraulic machine for assembling mower |
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