CN107020368A - A kind of band slides case card casting trolley - Google Patents
A kind of band slides case card casting trolley Download PDFInfo
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- CN107020368A CN107020368A CN201710311389.5A CN201710311389A CN107020368A CN 107020368 A CN107020368 A CN 107020368A CN 201710311389 A CN201710311389 A CN 201710311389A CN 107020368 A CN107020368 A CN 107020368A
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- card
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- trolley
- guide rod
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- 238000005266 casting Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 42
- 229910052742 iron Inorganic materials 0.000 abstract description 21
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 244000035744 Hura crepitans Species 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Handcart (AREA)
Abstract
本发明涉及一种带滑动箱卡浇注小车，它属于铁型覆砂铸造设备领域。本发明包括小车本体和多套结构完全相同的滑动箱卡机构，该小车本体由车身和车轮连接而成，多套滑动箱卡机构均包括耳座、销轴、滑动箱卡、箱卡导杆和锁紧螺栓，耳座安装在小车本体的侧壁上，箱卡导杆与耳座通过销轴活动连接，滑动箱卡活动套接于箱卡导杆，锁紧螺栓设置在滑动箱卡上。本发明结构合理，对铁型进行机械化拆装，安全可靠，成本低，维护方便，效率高。
The invention relates to a pouring trolley with a sliding box card, which belongs to the field of iron mold sand-covered casting equipment. The present invention includes a trolley body and multiple sets of sliding box clamping mechanisms with identical structures. The trolley body is formed by connecting the vehicle body and wheels. The multiple sets of sliding box clamping mechanisms all include ear seats, pin shafts, sliding cassette clamps, and cassette clamping guide rods. and locking bolts, the ear seat is installed on the side wall of the trolley body, the box card guide rod and the ear seat are movably connected through the pin shaft, the sliding box card is movably socketed on the box card guide rod, and the locking bolt is set on the sliding box card . The invention has reasonable structure, can disassemble and assemble iron molds mechanized, is safe and reliable, has low cost, is convenient to maintain and has high efficiency.
Description
技术领域technical field
本发明涉及一种浇注小车，尤其是涉及一种带滑动箱卡浇注小车，它属于铁型覆砂铸造设备领域。The invention relates to a pouring trolley, in particular to a pouring trolley with a sliding box card, which belongs to the field of iron mold sand-covered casting equipment.
背景技术Background technique
在铁型覆砂铸造生产中，浇注小车是用来承载浇注铁型的：将合箱后的铁型放置在浇注小车上，然后对铁型进行浇注。在对铁型进行浇注前，要对铁型用箱卡进行锁紧，以防止浇注过程中胀箱跑水。In the iron mold sand-covered casting production, the pouring trolley is used to carry the pouring iron mold: place the boxed iron mold on the pouring trolley, and then pour the iron mold. Before pouring the iron mold, the iron mold should be locked with box clips to prevent the box from expanding and running out of water during the pouring process.
现有生产过程中，箱卡是独立的个体，对其锁紧和拆卸是由人工完成的；由于箱卡重量大且浇注段环境差，导致工人劳动强度大，工作效率低。In the existing production process, the box card is an independent entity, and its locking and disassembly are done manually; due to the heavy weight of the box card and the poor environment of the pouring section, the labor intensity of the workers is high and the work efficiency is low.
公开日为2013年07月24日，公开号为203076567U的中国专利中，公开了一种名称为“ 一种浇注用小车”的实用新型专利。该专利顶部为一平板，平板的下方设有两个前轮和两个后轮，且两前轮之间的间距与两后轮之间的间距相等。该专利顶部 的平板上便于放置砂箱，适合于自动浇注生产中运载砂箱，且既安全又高效，但是砂箱被移至浇注小车上，将砂箱锁紧，搬挪箱卡时较费力气，完全靠人工完成，故其还是存在上述缺陷。The publication date is July 24, 2013, and the Chinese patent with the publication number 203076567U discloses a utility model patent named "a trolley for pouring". The top of this patent is a flat plate, and the bottom of the flat plate is provided with two front wheels and two rear wheels, and the spacing between the two front wheels is equal to the spacing between the two rear wheels. The flat plate on the top of this patent is convenient for placing the sand box, suitable for carrying the sand box in automatic pouring production, and it is safe and efficient, but the sand box is moved to the pouring trolley, and the sand box is locked, and it is more time-consuming to move the box. Strength is completely completed manually, so it still has the above-mentioned defects.
因此，提供一种改进箱卡结构，达到机器换人，减小工人劳动强度的目的，显得尤为必要。Therefore, it is particularly necessary to provide an improved box card structure to achieve the purpose of replacing people with machines and reducing the labor intensity of workers.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的上述不足，而提供一种结构设计合理，对铁型进行机械化拆装，安全可靠，成本低，维护方便，效率高的带滑动箱卡浇注小车。The object of the present invention is to overcome the above-mentioned deficiencies in the prior art, and provide a pouring trolley with sliding box clamps with reasonable structure design, mechanized disassembly and assembly of iron molds, safety, reliability, low cost, convenient maintenance and high efficiency.
本发明解决上述问题所采用的技术方案是：该带滑动箱卡浇注小车，包括小车本体，该小车本体由车身和车轮连接而成，其特征在于：还包括多套结构完全相同且用于锁紧铁型的滑动箱卡机构，该多套滑动箱卡机构均包括耳座、销轴、滑动箱卡、箱卡导杆和锁紧螺栓，所述耳座安装在小车本体的侧壁上，箱卡导杆与耳座通过销轴活动连接，滑动箱卡活动套接于箱卡导杆，锁紧螺栓设置在滑动箱卡上；结构合理，滑动箱卡机构用于锁紧铁型，安全可靠，锁紧和拆卸方便，成本低，满足人们使用需求。The technical solution adopted by the present invention to solve the above-mentioned problems is: the pouring trolley with sliding box card includes a trolley body, which is formed by connecting the vehicle body and wheels, and is characterized in that it also includes multiple sets of identical structures and used for locking Tight iron type sliding box clamp mechanism, the multiple sets of sliding box clamp mechanisms all include ear seats, pin shafts, sliding box cards, box card guide rods and locking bolts, the ear seats are installed on the side wall of the trolley body, The box card guide rod and the lug seat are movably connected by pin shafts, the sliding box card is movably socketed on the box card guide rod, and the locking bolt is set on the sliding box card; the structure is reasonable, and the sliding box card mechanism is used to lock the iron type, which is safe Reliable, easy to lock and disassemble, low in cost, and meet the needs of people.
作为优选，本发明所述滑动箱卡机构为四套，四套滑动箱卡机构对称分布在车身的两侧。As a preference, there are four sets of sliding box card mechanisms in the present invention, and the four sets of sliding box card mechanisms are symmetrically distributed on both sides of the vehicle body.
作为优选，本发明还包括连接杆，所述车身同侧的两个滑动箱卡机构通过该连接杆相连。Preferably, the present invention further includes a connecting rod, through which the two sliding box mechanisms on the same side of the vehicle body are connected.
作为优选，本发明所述滑动箱卡一侧设有导向套，该滑动箱卡另一侧设有C型箱卡, 该C型箱卡上端设置有螺纹孔，螺纹孔内设置有锁紧螺栓。As a preference, one side of the sliding box card of the present invention is provided with a guide sleeve, and the other side of the sliding box card is provided with a C-shaped box card, and the upper end of the C-shaped box card is provided with a threaded hole, and a locking bolt is arranged in the threaded hole. .
作为优选，本发明还包括限位块，所述箱卡导杆的下部设置有限位块；对滑动箱卡下行低位进行限位。Preferably, the present invention also includes a limit block, the lower part of the box card guide rod is provided with a limit block; and the lower position of the sliding box card is limited.
作为优选，本发明所述箱卡导杆与耳座之间采用铰链连接；使得箱卡导杆可相对耳座在一定角度范围内摆动。As a preference, a hinge connection is adopted between the box card guide rod and the ear seat in the present invention; so that the box card guide rod can swing within a certain angle range relative to the ear seat.
作为优选，本发明所述箱卡导杆的截面为矩形；箱卡导杆截面非圆形，根据实际情况进行选择。As a preference, the section of the box clip guide rod in the present invention is rectangular; the section of the box clip guide rod is non-circular, which is selected according to the actual situation.
本发明与现有技术相比，具有以下优点和效果：1、滑动箱卡机构结构简单合理，安全可靠，成本低，维护方便，实用性更强；2、滑动箱卡机构随小车本体运动，通过与辅助机构控制配合，达到了机器换人的目的，避免了人工转移、拆卸、锁紧、放松箱卡的麻烦； 3、由于滑动箱卡是沿箱卡导杆自由运动的，故在锁紧状态下，小车箱卡锁紧力及铁型胀箱力不会传递到小车本体上，不会降低小车本体的使用寿命，和手工卡箱有着相同的优势。Compared with the prior art, the present invention has the following advantages and effects: 1. The structure of the sliding box card mechanism is simple and reasonable, safe and reliable, low in cost, convenient in maintenance and more practical; 2. The sliding box card mechanism moves with the trolley body, Through the control and cooperation with the auxiliary mechanism, the purpose of machine replacement is achieved, and the trouble of manual transfer, disassembly, locking, and loosening of the box card is avoided; 3. Since the sliding box card moves freely along the box card guide rod, the lock In the tight state, the locking force of the trolley box card and the force of the iron type box expansion will not be transmitted to the trolley body, and will not reduce the service life of the trolley body, which has the same advantages as the manual box.
附图说明Description of drawings
图1是本发明实施例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2是本发明实施例的主视结构示意图。Fig. 2 is a front structural schematic diagram of an embodiment of the present invention.
图3是本发明实施例的俯视结构示意图。Fig. 3 is a top view structural diagram of an embodiment of the present invention.
图4是本发明实施例箱卡未锁紧状态示意图。Fig. 4 is a schematic diagram of an unlocked state of the box clip according to the embodiment of the present invention.
图5是本发明实施例箱卡锁紧状态示意图。Fig. 5 is a schematic diagram of the locking state of the box card according to the embodiment of the present invention.
图中：小车本体Ⅰ，滑动箱卡机构Ⅱ，车身1，车轮2，耳座3，销轴4，滑动箱卡5，箱卡导杆6，锁紧螺栓7，连接杆8，铁型9，C型箱卡5-1，导向套5-2, 限位块6-1，矩形6-2。In the figure: trolley body Ⅰ, sliding box card mechanism Ⅱ, body 1, wheel 2, ear seat 3, pin shaft 4, sliding box card 5, box card guide rod 6, locking bolt 7, connecting rod 8, iron type 9 , C-type box card 5-1, guide sleeve 5-2, limit block 6-1, rectangle 6-2.
具体实施方式detailed description
下面结合附图并通过实施例对本发明作进一步的详细说明，以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the present invention and the present invention is not limited to the following examples.
实施例。Example.
参见图1至图5，本实施例带滑动箱卡浇注小车主要包括小车本体Ⅰ和滑动箱卡机构Ⅱ。Referring to Fig. 1 to Fig. 5, the pouring trolley with sliding box card in this embodiment mainly includes the trolley body I and the sliding box card mechanism II.
本实施例中的小车本体Ⅰ由车身1和车轮2连接而成，滑动箱卡机构Ⅱ为四套，四套滑动箱卡机构Ⅱ结构完全相同，该四套滑动箱卡机构Ⅱ对称分布在车身1的两侧。The trolley body I in this embodiment is formed by connecting the body 1 and the wheels 2, and there are four sets of sliding box mechanism II, the four sets of sliding box mechanism II are identical in structure, and the four sets of sliding box mechanisms II are symmetrically distributed on the body. 1 on both sides.
本实施例中的滑动箱卡机构Ⅱ包括耳座3、销轴4、滑动箱卡5、箱卡导杆6和锁紧螺栓7，耳座3安装在小车本体Ⅰ的侧壁上，耳座3和箱卡导杆6上均开有圆销轴孔，箱卡导杆6与耳座3通过销轴4活动连接，实现箱卡导杆6与耳座3之间的铰链连接，即箱卡导杆6可相对耳座3在一定角度范围内摆动，滑动箱卡5活动套接于箱卡导杆6，锁紧螺栓7设置在滑动箱卡5上。The sliding box card mechanism II in this embodiment includes an ear seat 3, a pin shaft 4, a sliding box card 5, a box card guide rod 6 and a locking bolt 7. The ear seat 3 is installed on the side wall of the trolley body I, and the ear seat 3 and the box card guide rod 6 are provided with round pin holes, the box card guide rod 6 and the ear seat 3 are movably connected through the pin shaft 4 to realize the hinge connection between the box card guide rod 6 and the ear seat 3, that is, the box card guide rod 6 and the ear seat 3 are hinged. The card guide rod 6 can swing relative to the ear seat 3 within a certain angle range, the sliding box card 5 is movably socketed on the box card guide rod 6 , and the locking bolt 7 is arranged on the sliding box card 5 .
本实施例中的滑动箱卡5一侧设有导向套5-2，使滑动箱卡5套在箱卡导杆6上，两者之间为间隙配合；即滑动箱卡5可沿箱卡导杆6自由上下运动，但不会相对转动；在无外力干扰情况下，滑动箱卡5依靠自身重力处于箱卡导杆6底部，箱卡导杆6的某一低位位置上设置有限位块6-1，对滑动箱卡5下行低位进行限位；滑动箱卡5另一侧设有C型箱卡5-1, 该C型箱卡5-1上端设置有螺纹孔，螺纹孔内装配有锁紧螺栓7。One side of the sliding box card 5 in this embodiment is provided with a guide sleeve 5-2, so that the sliding box card 5 is set on the box card guide rod 6, and there is a clearance fit between the two; that is, the sliding box card 5 can slide along the box card The guide rod 6 moves up and down freely, but does not rotate relatively; in the absence of external force interference, the sliding box card 5 is at the bottom of the box card guide rod 6 by its own gravity, and a limit block is set on a certain low position of the box card guide rod 6 6-1, limit the lower position of the sliding box card 5; the other side of the sliding box card 5 is provided with a C-shaped box card 5-1, and the upper end of the C-shaped box card 5-1 is provided with a threaded hole, and the threaded hole is assembled There are locking bolts 7.
本实施例中的车身1同侧的两个滑动箱卡机构Ⅱ通过该连接杆8相连；同时进行铁型9的锁紧与松卸。Two sliding box card mechanisms II on the same side of the vehicle body 1 in this embodiment are connected through the connecting rod 8; at the same time, the locking and loosening of the iron type 9 is performed.
本实施例中的箱卡导杆6的截面为矩形6-2；箱卡导杆6截面非圆形，可进行选择。The section of the box card guide rod 6 in this embodiment is a rectangle 6-2; the section of the box card guide rod 6 is non-circular, which can be selected.
本实施例的工作过程：初始状态为：小车上无铁型9，四套滑动箱卡机构Ⅱ均处于开角状态，且锁紧螺栓7处于放松状态；当合箱后的铁型9放置在浇注小车上后，由合卡机构将四套滑动箱卡机构Ⅱ扶起，使其处于竖直状态；之后由锁箱机构将四根锁紧螺栓7旋下并定扭矩锁紧；在锁紧箱卡的过程中，锁紧螺栓7头端先接触到上铁型9跑边上表面，之后滑动箱卡5不断沿箱卡导杆6被动提升，至C型箱卡5-1下部接触到下铁型9跑边下表面后，滑动箱卡5不再上升，进一步对锁紧螺栓7施加扭矩，达到设定扭矩后，停止施扭，达到锁紧铁型9的目的；当浇注完成后，由松箱机构先对锁紧螺栓7旋松，再由松卡机构将四套滑动箱卡机构Ⅱ拉开至初始角度，由其他设备移走铁型9进行后续处理；至此，完成一整套锁紧与放松滑动箱卡5动作。The working process of this embodiment: the initial state is: there is no iron type 9 on the trolley, the four sets of sliding box card mechanisms II are in the open angle state, and the locking bolt 7 is in a relaxed state; when the iron type 9 after closing the box is placed on After pouring on the trolley, the four sets of sliding box locking mechanisms II are lifted up by the clamping mechanism to make them in a vertical state; after that, the four locking bolts 7 are unscrewed by the locking mechanism and locked with a fixed torque; During the box clamping process, the head end of the locking bolt 7 first touches the upper surface of the running edge of the upper iron type 9, and then the sliding box clamp 5 continues to be passively lifted along the cassette guide rod 6 until the lower part of the C-type box clamp 5-1 touches the After the lower surface of the iron type 9 runs sideways, the sliding box clamp 5 will no longer rise, and further torque will be applied to the locking bolt 7. After the set torque is reached, the torque will be stopped to achieve the purpose of locking the iron type 9; when the pouring is completed , the locking bolt 7 is first loosened by the loosening mechanism, and then the four sets of sliding box locking mechanism II are pulled apart to the initial angle by the loosening mechanism, and the iron type 9 is removed by other equipment for subsequent processing; thus, a complete set of 5 actions for locking and loosening sliding box clamps.
本实施例中的合卡机构、锁箱机构、松箱机构和松卡机构均为外部辅助机构，与本实施例控制配合。The clamping mechanism, the locking mechanism, the loosening mechanism and the loosening mechanism in this embodiment are all external auxiliary mechanisms, which cooperate with the control of this embodiment.
通过上述阐述，本领域的技术人员已能实施。Through the above description, those skilled in the art can implement it.
此外，需要说明的是，本说明书中所描述的具体实施例，其零、部件的形状、所取名称等可以不同，本说明书中所描述的以上内容仅仅是对本发明结构所作的举例说明。凡依据本发明专利构思所述的构造、特征及原理所做的等效变化或者简单变化，均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离本发明的结构或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。In addition, it should be noted that the specific embodiments described in this specification may be different in parts, shapes and names of parts, and the above content described in this specification is only an illustration of the structure of the present invention. All equivalent changes or simple changes made according to the structure, features and principles described in the patent concept of the present invention are included in the protection scope of the patent of the present invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the structure of the present invention or exceed the scope defined in the claims. All should belong to the protection scope of the present invention.
Claims (7)
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| CN201710311389.5A CN107020368B (en) | 2017-05-05 | 2017-05-05 | A kind of pouring trolley with sliding box card |
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| CN201710311389.5A CN107020368B (en) | 2017-05-05 | 2017-05-05 | A kind of pouring trolley with sliding box card |
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| CN107020368A true CN107020368A (en) | 2017-08-08 |
| CN107020368B CN107020368B (en) | 2023-06-27 |
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Cited By (2)
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| CN111515372A (en) * | 2020-06-12 | 2020-08-11 | 浙江省机电设计研究院有限公司 | A pouring trolley device with its own locking mechanism and its working method |
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| CN107020368B (en) | 2023-06-27 |
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