CN107015486A - A kind of air-conditioner water system regulating valve intelligent fault diagnosis method - Google Patents

A kind of air-conditioner water system regulating valve intelligent fault diagnosis method Download PDF

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Publication number
CN107015486A
CN107015486A CN201710260512.5A CN201710260512A CN107015486A CN 107015486 A CN107015486 A CN 107015486A CN 201710260512 A CN201710260512 A CN 201710260512A CN 107015486 A CN107015486 A CN 107015486A
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model
regulating valve
fault
parameter
data
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Inventor
李楠
罗天
刘迎
李兴华
陶辰阳
代华健
高亚锋
王宇辰
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Chongqing University
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Chongqing University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00Systems involving the use of models or simulators of said systems
    • G05B17/02Systems involving the use of models or simulators of said systems electric

Abstract

The present invention discloses a kind of air-conditioner water system regulating valve intelligent fault diagnosis method, based on the air-conditioner water system regulating valve for carrying out fault detection and diagnosis that SVMs is theoretical, so as to carry out the detection and diagnosis of failure when air-conditioner water system regulating valve incipient failure occurs.So as to solve the limitation in terms of the Machine Learning Problems under high-dimensional problem, nonlinear problem, Small Sample Size;And solve air-conditioner water system regulating valve fault accommodation sensitiveness, accuracy problem at this stage.

Description

A kind of air-conditioner water system regulating valve intelligent fault diagnosis method
Technical field
Type of the present invention is related to regulating valve fault diagnosis and detection technique field, and system is controlled in particular to building automatic System.
Background technology
Lasting highest attention with China to building energy utilization rate, finds effective method and improves building energy Utilization rate, reduction building energy consumption it is extremely urgent.In the Practical Project operation of building, even if experienced more perfect building Operation debugging, can also be gradually deviated from optimal operational effect in actual motion.
Air-conditioner water system is responsible for building the regulation of heating ventilation air-conditioning system cooling and heating load, and the energy consumption to heating ventilation air-conditioning system is played Key effect.And in air-conditioner water system, valve is then very important control unit, it is used for changing the path of pipe-line system Section and media flow direction, with blocking, non-return, regulation, peace congruous function.
When air-conditioner water system regulating valve breaks down, the execution of system control logic is influenced whether, end water system is caused The serious water conservancy of system is unbalance, while can not ensure the defencive function to Cooling and Heat Source unit, the normal fortune of unit can be influenceed when serious When turning and service life, unit operation security and indoor comfort are not only influenceed, and increase cost of equipment and whole system The energy consumption of system, causes energy waste, so as to cause unnecessary economic loss.Therefore, air-conditioner water system valve is run in real time State is monitored, and prevents the generation of failure using reliable fault detection and diagnosis strategy, high all the time to air-conditioner water system Effect operation has huge realistic meaning.
The traditional approach of fault detection and diagnosis (FDD) relies on the professional standing and experience of attendant, take time and effort and Higher to attendant's competency profiling, reliability and sustainability can not meet the requirement of modern society.
At present, the fault diagnosis technology based on intelligent theory is the main flow of FDD system development.It is extensive at this stage The FDD methods of receiving have three classes, the i.e. method for diagnosing faults based on analytic modell analytical model, the method for diagnosing faults based on signal transacting with And Knowledge based engineering method for diagnosing faults.
The probability that gradual soft fault occurs for air-conditioner water system regulating valve is larger, can influence system running state, day accumulates the moon It is tired even to damage whole valve body.But, the fault detection and diagnosis of valve is carried out on the basis of raw water system pipeline is not destroyed One of problem that always air-conditioner water system is debugged.
Recent study personnel propose a variety of failsafe valve diagnosis and detection method, and a kind of trend is in pipe-line system The special sensor of increase and detection device carry out the detection of failure, and this detection method is mostly for detecting valve body in itself Failure, such as reveal, block etc..
Another detection trend is developed to Intelligent fault diagnosis and detection method, and this detection method is to fault type Differentiation more fully, be mainly used in the related Valve controlling breakdown judge of executing agency.
With continuous maximization, complication and the non-linearization of modern comfort, it is difficult often or can not sets up system essence True mathematical modeling, so as to greatly limit the promotion and application of the method for diagnosing faults based on analytic modell analytical model.Solving higher-dimension Machine Learning Problems under degree problem, nonlinear problem, Small Sample Size have significant limitation, it is difficult to avoid neutral net Structure choice and local minimum point's problem.And diagnostic method at this stage is higher to the dependence of data prediction, sensitivity with And the degree of accuracy is relatively low.
The content of the invention
For above-mentioned the deficiencies in the prior art, type patent technical problem to be solved of the present invention is:1. higher-dimension is being solved The limitation in terms of Machine Learning Problems under degree problem, nonlinear problem, Small Sample Size;2. air-conditioning water system at this stage is solved Regulating valve fault accommodation of uniting sensitiveness, accuracy problem.
To achieve the above object, the present invention is based on the theoretical air conditioner water for carrying out fault detection and diagnosis of SVMs System fading margin valve, so as to carry out the detection and diagnosis of failure when air-conditioner water system regulating valve incipient failure occurs, that is, discloses one kind Air-conditioner water system regulating valve intelligent fault diagnosis method, it is characterised in that comprise the following steps:
1) air-conditioner water system model is set up
Simulation model is set up according to the pipe network system of the water system of actual air-conditioning system in building;
2) actual condition parameter collection, characterisitic parameter are extracted
According to step 1) described in simulation model, test setting nominal situation and several regulating valve fault condition are (delayed Property, controlling dead error, band out of control, viscosity, leakage, blocking) under can characterization failure characterisitic parameter:Controller output signal, tune Save flow after the valve position feedback signal and regulating valve of valve;
3) the Fault Model training based on SVM
3-1) selecting step 2) the valve position feedback signal that obtains regulating valve under several regulating valve fault condition merges It is used as a fault condition data set;
Selecting step 2) the valve position feedback signal of regulating valve under several regulating valve nominal situation is obtained as normal Floor data collection;
The input that fault condition data set and nominal situation data set are trained as SVM fault diagnosis model;
Data are carried out equidistantly to be split as two parts, a part of training set as svm classifier model, so as to be adjusted Valve Fault Model is saved, another part is then as model measurement collection.
3-2) data in training set and test set are carried out after visualization processing, the normalization letter carried using MATLAB Several normalizeds that data are carried out with deviation standardization;
3-3) after the normalized of data is completed, the parameter for proceeding by SVMs failure modes model is excellent Select process.The purpose of preferred process is the nuclear parameter g and penalty factor c for obtaining optimal SVM;
3-4) according to step 3-3) optimized parameter that obtains carries out the training of model, and training process passes through LIBSVM tool boxes Complete, finally give Fault Model;
4) the fault diagnosis model training based on SVM
4-1) by step 2) obtained carry out the data of every kind of operating mode be equidistantly split as two parts, a part of conduct The training set of svm classifier model, so as to obtain regulating valve Fault Model, another part is then as model measurement collection.
4-2) data in training set and test set are carried out after visualization processing, the normalization letter carried using MATLAB Several normalizeds that data are carried out with deviation standardization;
4-3) after the normalized of data is completed, the parameter for proceeding by SVMs failure modes model is excellent Select process.The purpose of preferred process is the nuclear parameter g and penalty factor c for obtaining optimal SVM, to obtain failure the most accurate Detect disaggregated model;
4-4) according to step 4-3) optimized parameter that obtains carries out the training of model, and training process passes through LIBSVM tool boxes Complete, finally give fault diagnosis model;
5) the fault diagnosis model training based on SVM, obtains diagnostic result
Gather the duty parameter and characterisitic parameter of the water system of air-conditioning system;According to step 3) obtained fault detect mould Type, judges whether the water system of central air conditioner system occurs regulating valve failure:If so, by step 4) obtain fault detect mould Type detects fault type.
What deserves to be explained is, SVMs (SVM) is built upon the structural risk minimization of machine Learning Theory On, its main thought is to be directed to binary classification problems, and a hyperplane is found in high-dimensional space as the segmentation of two classes, To ensure minimum classification error rate, and one important advantage of SVMs is exactly that can handle the feelings of linearly inseparable Condition.
6 kinds of most common failures of regulating valve in air-conditioner water system have:Hysteresis quality, controlling dead error, band out of control, viscosity, let out Dew, blocking.Wherein, the first four kinds nonlinear fault features for valve actuator, latter two is valve body and valve seat failure.
This patent considers that when regulating valve has failure corresponding change can also occur for each characterisitic parameter, in order to improve The operability and applicability of fault detect flow, the 3 typical valves most easily measured using air-conditioner water system regulating valve Energy parameter is used as the characterisitic parameter for indicating failsafe valve:Flow after controller output signal, valve position feedback signal, regulating valve (or Pressure difference before and after person's regulating valve).FDD based on SVM is set up according to the analogue data under nominal situation and under all kinds of fault conditions Disaggregated model, the disaggregated model that training data is obtained is classified to test data, and event is carried out to valve member according to classification results Barrier detection, judges whether valve breaks down.
When classification and Detection Model Diagnosis valve characteristic parameter drift-out nominal situation, after judging that valve breaks down, further according to Fault characteristic supplemental characteristic under all kinds of fault conditions sets up the fault diagnosis regression model based on SVM, and model predication value As benchmark, the measured value of estimated performance parameter and the residual error of a reference value are gone forward side by side so as to be distributed failure judgement type by residual error t Row diagnosis.So far, a kind of air-conditioner water system intelligent diagnostics regulating valve can just be arrived.
Brief description of the drawings
Fig. 1 is Failure Diagnostic Code figure.
Fig. 2 is building air conditioning water system model.
In Fig. 2, dotted line frame inner assembly designates position of the regulating valve in air-conditioner water system described in type patent of the present invention.Member Part 8 is water pump;Element 9-21 is ducting module and end resistance devices module;Element 26-29 is ball valve (regulating valve), element 53 Diaphragm valve is bypassed for pressure difference, element 50,51 is butterfly valve;Element 30,32 is signal measuring apparatus;Element 33,35,36,49 is valve Controller, element 31,48 is signal controller;Element 25 is level pressure pressure source.
Fig. 3 is fault diagnosis technology route map.
Embodiment
With reference to embodiment, the invention will be further described, but should not be construed above-mentioned subject area of the invention only It is limited to following embodiments.Without departing from the idea case in the present invention described above, according to ordinary skill knowledge and used With means, various replacements and change are made, all should be included within the scope of the present invention.
A kind of air-conditioner water system regulating valve intelligent fault diagnosis method, it is characterised in that comprise the following steps:
1) air-conditioner water system model is set up
Simulation model, the foundation of model are set up according to the pipe network system of actual constant-primary-flow air-conditioner water system in building Need to ignore some parts little on result influence and parameter.(Fig. 2 is the building air conditioning water system model of the present embodiment)
2) actual condition parameter collection, characterisitic parameter are extracted
According to step 1) described in simulation model, test setting nominal situation, delayed fault condition, viscous fault condition, Tape jam operating mode out of control, controlling dead error fault condition, leakage fault condition, under blocking fault condition can characterization failure characteristic ginseng Number:Flow (or pressure difference before and after regulating valve) after controller output signal, the valve position feedback signal of regulating valve and regulating valve.And root Faulty tag is added to initial data according to fault condition type, such as 0 nominal situation, 1 representing fault operating mode is represented.
Show that data are handled by Flowmaster simulations, it is met under MATLAB LIBSVM tool boxes to training The file format requirements of data and inspection data.The data that every kind of operating mode is included, are added according to fault type to initial data Faulty tag, e.g., 0 represents nominal situation, 1 representing fault operating mode.
3) the Fault Model training based on SVM
3-1) selecting step 2) the valve position feedback signal that obtains regulating valve under several regulating valve fault condition merges It is used as a fault condition data set;
Selecting step 2) the valve position feedback signal of regulating valve under several regulating valve nominal situation is obtained as normal Floor data collection;
Data are carried out equidistantly to be split as two parts, a part of training set as svm classifier model, according to training set The training of svm classifier model is carried out with the faulty tag of division, so as to obtain regulating valve Fault Model, another part is then made For model measurement collection.
The input that fault condition data set and nominal situation data set are trained as SVM Fault Model;
3-2) data in training set and test set are carried out after visualization processing, the normalization letter carried using MATLAB Several normalizeds that data are carried out with deviation standardization, the method is the linear transformation to initial data, maps end value To between [0-1].
3-3) after the normalized of data is completed, the parameter for proceeding by SVMs failure modes model is excellent Select process.The purpose of preferred process is the nuclear parameter g and penalty factor c for obtaining optimal SVM.What deserves to be explained is, for core Parameter g and penalty factor c selection, this patent carry out optimization of parameters using cross-validation method (K-CV).For given interval interior Nuclear parameter g and penalty factor c, training sample is divided into three groups, i.e. K=3 first for each group of collocation, then will be each Subset data makees one-time authentication collection respectively, while remaining two subset data can so obtain 3 models as training set, The average of so final classification accuracy rate of their checking collection is exactly accuracy rate when grader takes the model parameter.Then The collocation for choosing next group of nuclear parameter g and penalty factor c proceeds cross validation, until complete in given interval all takes With type.
3-4) according to step 3-3) optimized parameter that obtains carries out the training of model, and training process passes through LIBSVM tool boxes Complete.Afterwards, failure detection result is obtained.
4) the fault diagnosis model training based on SVM
4-1) by step 2) obtained carry out the data of every kind of operating mode be equidistantly split as two parts, a part of conduct The training set of svm classifier model, according to training set and valve position feedback signal, so that regulating valve fault diagnosis model is obtained, it is another Part is then as model measurement collection.
4-2) data in training set and test set are carried out after visualization processing, the normalization letter carried using MATLAB Several normalizeds that data are carried out with deviation standardization, the method is the linear transformation to initial data, maps end value To between [0-1].
4-3) after the normalized of data is completed, the parameter for proceeding by SVMs failure modes model is excellent Select process.The purpose of preferred process is the nuclear parameter g and penalty factor c for obtaining optimal SVM, to obtain failure the most accurate Detect disaggregated model.As previously mentioned, for nuclear parameter g and penalty factor c selection, entered herein using cross-validation method (K-CV) Row optimization of parameters.It is equal first by training sample for each group of collocation for the nuclear parameter g and penalty factor c in given interval It is divided into three groups, i.e. K=3, each subset data is then made into one-time authentication collection respectively, while remaining two subset data conduct Training set, can so obtain 3 models, then the average of the final classification accuracy rate of their checking collection is exactly that grader takes The accuracy rate during model parameter.Then the collocation for choosing next group of nuclear parameter g and penalty factor c proceeds cross validation, Until completing all collocation types in given interval.
4-4) according to step 4-3) optimized parameter that obtains carries out the training of model, and training process passes through LIBSVM tool boxes Complete.Finally give fault diagnosis model;
5) the fault diagnosis model training based on SVM, obtains diagnostic result
Gather the duty parameter and the characterisitic parameter (data gathered with step 2 of the water system of water-cooled central air-conditioning Data structure it is identical);According to step 3) obtained Fault Model, judge whether the water system of central air conditioner system occurs Regulating valve failure:If so, by step 4) fault diagnosis model that obtains detects fault type.
Below by taking the delayed failure of regulating valve as an example, the air-conditioner water system regulating valve fault diagnosis model based on SVM is introduced:Press According to step 2) the performance parameter data of model training collection and test set under fault condition are taken, will be according to step 4) training completes The predicted value of diagnostic model draws test set as benchmark, the test set data and the residual error of a reference value of estimated performance parameter Root-mean-square error and coefficient correlation between data and a reference value, are used as the basis of fault diagnosis.
Bring the characteristic parameter data under nominal situation and other 5 kinds of failures into the fault diagnosis as new test set again Model, completes the diagnostic process of this failure.
, can be according to delayed fault diagnosis model according to the root-mean-square error and the numerical value of coefficient correlation obtained under each operating mode Whether the deviation of predicted value and actual measured value currently occurs delayed failure to diagnose.Now, fault diagnosis result is just obtained.
The diagnosis of other fault conditions is carried out with above-mentioned steps.Diagnostic techniques route map is shown in Fig. 3.

Claims (1)

1. a kind of air-conditioner water system regulating valve intelligent fault diagnosis method, it is characterised in that comprise the following steps:
1) the air-conditioner water system model is set up
Simulation model is set up according to the pipe network system of the water system of actual air-conditioning system in building;
2) the actual condition parameter collection, characterisitic parameter are extracted
According to step 1) described in simulation model, test setting nominal situation and several regulating valve fault condition are repeatedly extracted Under various operating modes, the characterisitic parameter of characterization failure;The characterisitic parameter of described characterization failure includes controller output signal, regulation Flow after the valve position feedback signal and regulating valve of valve;
3) the Fault Model training based on SVM
3-1) selecting step 2) regulating valve under whole regulating valve fault conditions for being obtained valve position feedback signal, as One fault condition data set;
Selecting step 2) regulating valve under the regulating valve nominal situation that is obtained valve position feedback signal, as nominal situation Data set;
The input that fault condition data set and nominal situation data set are trained as SVM fault diagnosis model;
Data are carried out equidistantly to be split as two parts, a part of training set as svm classifier model, so as to obtain regulating valve Fault Model, another part is then as model measurement collection.
3-2) data in training set and test set are carried out after visualization processing, the normalized function pair carried using MATLAB Data carry out the normalized of deviation standardization;
3-3) after the normalized of data is completed, the preferred mistake of parameter of SVMs failure modes model is proceeded by Journey.The purpose of preferred process is the nuclear parameter g and penalty factor c for obtaining optimal SVM;
3-4) according to step 3-3) optimized parameter that obtains carries out the training of model, and training process is complete by LIBSVM tool boxes Into finally giving Fault Model;
4) the fault diagnosis model training based on SVM
4-1) by step 2) obtained carry out the data of every kind of operating mode be equidistantly split as two parts, and a part is used as SVM The training set of disaggregated model, so as to obtain regulating valve Fault Model, another part is then as model measurement collection.
4-2) data in training set and test set are carried out after visualization processing, the normalized function pair carried using MATLAB Data carry out the normalized of deviation standardization;
4-3) after the normalized of data is completed, the preferred mistake of parameter of SVMs failure modes model is proceeded by Journey.The purpose of preferred process is the nuclear parameter g and penalty factor c for obtaining optimal SVM, to obtain fault detect the most accurate Disaggregated model;
4-4) according to step 4-3) optimized parameter that obtains carries out the training of model, and training process is complete by LIBSVM tool boxes Into finally giving fault diagnosis model;
5) the fault diagnosis model training based on SVM, obtains diagnostic result
Gather the duty parameter and characterisitic parameter of the water system of water-cooled central air-conditioning;According to step 3) inspection of obtained failure Model is surveyed, judges whether the water system of air-conditioning system occurs regulating valve failure:If so, by step 4) obtain fault diagnosis mould Type detects fault type.
CN201710260512.5A 2017-04-20 2017-04-20 A kind of air-conditioner water system regulating valve intelligent fault diagnosis method Pending CN107015486A (en)

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Cited By (5)

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CN109163415A (en) * 2018-07-23 2019-01-08 成都慧云阵信息技术有限公司 Central air conditioning water system adjustment method, method for diagnosing faults, running optimizatin method
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CN108388227A (en) * 2018-01-30 2018-08-10 杭州深渡科技有限公司 Air-conditioning remote fault diagnosis method and system
CN108388227B (en) * 2018-01-30 2020-09-04 杭州深渡科技有限公司 Remote fault diagnosis method and system for air conditioner
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CN109163415A (en) * 2018-07-23 2019-01-08 成都慧云阵信息技术有限公司 Central air conditioning water system adjustment method, method for diagnosing faults, running optimizatin method
CN108895195B (en) * 2018-07-23 2019-11-26 中国矿业大学 A kind of control method of pneumatic control valve intelligent Fault Diagnose Systems
CN112989522A (en) * 2021-05-10 2021-06-18 创新奇智(成都)科技有限公司 Model training method, fault prediction method and device and electronic equipment
CN112989522B (en) * 2021-05-10 2021-07-30 创新奇智(成都)科技有限公司 Model training method, fault prediction method and device and electronic equipment
CN115095953A (en) * 2022-06-16 2022-09-23 青岛海信日立空调系统有限公司 Training method and device of fault diagnosis model
CN115095953B (en) * 2022-06-16 2024-04-09 青岛海信日立空调系统有限公司 Training method and device for fault diagnosis model

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