A kind of electro spindle acceleration vibration monitoring module
Technical field
The present invention relates to machine tool technology field, and in particular to a kind of electro spindle acceleration vibration monitoring module.
Background technology
As machining center electro spindle develops to high speed, efficient and high-precision direction, its reliability level turns into restriction and added
The main bottleneck of work center electro spindle development.At present, improving the method for machining center electro spindle reliability mainly has selection suitable
High-speed bearing, lubrication reasonable in design and cooling system, enter action balance to each rotary part, be assemblied in all revolving mebers
Whole dynamic balance is carried out on main shaft, mainly balancing loop is installed additional, from the aspect of structure design using two ends in structure design
Dynamic and thermal characteristic of electro spindle etc..However, all these methods do not consider electro spindle from the use process of electro spindle
Integrity problem.
Because electro spindle rotating speed is high, any amount of unbalance can all cause the generation of vibration.Although electro spindle design and
The problem of vibration is present is considered in manufacturing process, and relevant issues are improved, but electro spindle is in use,
There are still vibration problem caused by external factor.When cutter dynamic balancing is bad, cutting parameter is unreasonable or lathe hit etc. feelings
When condition occurs, electro spindle will produce a certain degree of vibration, and this may produce a certain degree of damage to cutter and electro spindle.
Based on this case, a monitoring modular is designed, the phenomenon is fed back in time, contribute to lathe to alarm shutdown immediately to protect
Cutter and electro spindle.
The content of the invention
In order to solve the above problems, the present invention provides a kind of electro spindle acceleration vibration monitoring module, and electro spindle is made
Vibration during is monitored, and this can be effectively by cutter dynamic balancing is bad, cutting parameter is unreasonable or lathe hits etc.
Caused oscillation phenomenon is fed back in time, reaches that lathe is alarmed the purpose of shutdown immediately, so as to protect cutter and electro spindle, is carried
The reliability and service life of high electro spindle.
To achieve these goals, the technical solution adopted by the present invention is:A kind of electro spindle acceleration vibration monitoring mould
Block, including spindle rotor and cutter, spindle rotor are arranged on cutter top, and spindle rotor is provided with front-end bearing pedestal, and bearing is set
Between spindle rotor and front-end bearing pedestal, one end of front-end bearing pedestal is provided with acceleration type vibrating sensor, vibration sensor signal
One end connection acceleration type vibrating sensor of line, the other end connecting machine tool control system of vibration sensor signal line.
Preferably, the acceleration type vibrating sensor is fixedly mounted in front-end bearing pedestal.
Any of the above-described scheme is preferably, and the acceleration type vibrating sensor is fixedly mounted on front-end bearing pedestal by screw
It is interior.
Any of the above-described scheme is preferably, and the outside of the acceleration type vibrating sensor is provided with pressing plate.
Any of the above-described scheme is preferably, and the pressing plate is fixedly connected on the side of front-end bearing pedestal.
Any of the above-described scheme is preferably, and the pressing plate is fixedly connected on the side of front-end bearing pedestal by sunk screw.
The beneficial effects of the invention are as follows:The present invention provides a kind of electro spindle acceleration vibration monitoring module, to electro spindle
Real-time online vibration in the course of work is monitored, by cutter dynamic balancing is bad, cutting parameter is unreasonable or lathe hits etc.
Caused oscillation phenomenon carries out feeding back to machine tool control system in time, when the vibration values for electro spindle occur exceed machine tool control system
During set vibration safety scope, lathe will alarm shutdown immediately, so as to protect cutter and electro spindle, and that improves electro spindle can
By property and service life.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of the present invention.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of electro spindle acceleration vibration monitoring module, including vibration sensor signal line 1, acceleration
Type vibrating sensor 2, screw 3, sunk screw 4, pressing plate 5, bearing 6, front-end bearing pedestal 7, spindle rotor 8, cutter 9.Spindle rotor 8
The top of cutter 9 is arranged on, spindle rotor 8 is provided with front-end bearing pedestal 7, and bearing 6 is arranged between spindle rotor 8 and front-end bearing pedestal 7,
One end of front-end bearing pedestal 7 is provided with acceleration type vibrating sensor 2, and one end connection acceleration type of vibration sensor signal line 1 shakes
Dynamic sensor 2, the other end connecting machine tool control system of vibration sensor signal line 1.
Acceleration type vibrating sensor 2 is fixedly mounted in front-end bearing pedestal 7 by screw 3.Acceleration type vibrating sensor 2
Outside be provided with pressing plate 5.Pressing plate 5 is fixedly connected on the side of front-end bearing pedestal 7 by sunk screw 4.When electro spindle works, machine
Bed control system can read the vibration values of electro spindle in real time, and when occurring, the dynamic balancing of cutter 9 is bad, cutting parameter is unreasonable or machine
When bed hits, the vibration values of electro spindle will exceed the vibration safety scope set by machine tool control system, and lathe will be reported immediately
It is alert to shut down to protect cutter and electro spindle.
The present invention provides a kind of electro spindle acceleration vibration monitoring module, to the real-time online in the electro spindle course of work
Vibration is monitored, oscillation phenomenon caused by cutter dynamic balancing is bad, cutting parameter is unreasonable or lathe hits etc. is carried out and
When feed back to machine tool control system, when the vibration values for electro spindle occur exceed machine tool control system set by vibration safety scope
When, lathe will alarm shutdown immediately, so as to protect cutter and electro spindle, improve the reliability and service life of electro spindle.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.