CN107008252B - Vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst and preparation method thereof - Google Patents

Vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst and preparation method thereof Download PDF

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CN107008252B
CN107008252B CN201710269321.5A CN201710269321A CN107008252B CN 107008252 B CN107008252 B CN 107008252B CN 201710269321 A CN201710269321 A CN 201710269321A CN 107008252 B CN107008252 B CN 107008252B
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catalyst
tio
preparation
starch
clay
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CN107008252A (en
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沈伯雄
缪义进
高兰君
缪甘华
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Nantong Far Resistant Fiber Co Ltd
Hebei University of Technology
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Nantong Far Resistant Fiber Co Ltd
Hebei University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/58Fabrics or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

A vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst, which is prepared from V2O5、WO3、TiO2Glass fiber, SiO2Starch and clay, and the preparation method comprises the following steps: using nano titanium dioxide as carrier and V2O5As a main catalyst, WO3Is a cocatalyst, glass fiber is a reinforcer, silica sol, starch and clay are binders, and the preparation method adopts the processes of pulping, papermaking, drying and calcining. The invention has the advantages that: the preparation method has simple process, and prepares the V by directly mixing the active substance, the carrier, the glass fiber and the binder to form slurry, overcoming the traditional impregnation or extrusion forming process and adopting a papermaking process2O5‑WO3‑TiO2The fiber paper catalyst greatly improves the specific surface area of the catalyst, thereby improving the dispersibility and activity of active substances of the catalyst on the surface of a matrix and greatly improving the utilization rate of the catalyst.

Description

Vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst and preparation method thereof
Technical Field
The invention relates to preparation of a nitrogen oxide reduction catalyst, in particular to a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst and a preparation method thereof.
Background
Nitrogen oxides are one of the major pollutants responsible for many environmental problems such as acid rain, acid mist, photochemical smog, greenhouse effect and ozone depletion, have received great attention in the last 30 years, and have led to a number of control technologies accordingly. The tail gas of the diesel engine also contains a large amount of nitrogen oxides, and researches show that the contribution of the nitrogen oxides is up to 10 percent of the emission amount of artificial nitrogen oxides, and the control standard of the emission amount of the nitrogen oxides of the diesel engine is increasingly strict in recent years.
The Urea selective catalytic reduction (Urea-SCR) system is one of the most effective technical measures for reducing the nitrogen oxides of the heavy diesel engine, and the method has the advantages of high efficiency, good selectivity, economy and the like. With the increasing strictness of emission regulations and the development of urea SCR technology, the technology is widely used in developed countries and regions such as europe.
There are three main types of diesel denitration catalysts: noble metal catalysts, metal oxide catalysts and zeolite catalysts. Although the noble metal catalyst started earlier, its wide application was limited due to poor selectivity and high temperature stability. The zeolite catalyst has wide application in Europe and America, but has poor sulfur resistance and poor hydrothermal stability. Vanadium-based catalysts among metal oxide catalysts supported on titanium dioxide have been used for many years and remain the best commercial catalysts due to their higher denitration activity, sulfur resistance. Research shows that in some emerging market countries, the sulfur content in the diesel engine can reach 2000ppm, and the commercial vanadium SCR catalyst has good application prospect when being used for denitration of diesel engine tail gas. The diesel oil in China has the phenomenon of generally high sulfur content, and the sulfur content in the diesel oil in most areas except Beijing, Shanghai and Guangzhou in China exceeds 50ppm, and the sulfur content in the diesel oil is even up to 350-2000 ppm. Sulfur resistance is therefore a matter of concern for the selective catalytic reduction catalyst.
At present, most denitration catalysts are powdery under laboratory conditions, but the catalysts are not suitable for industrial application due to large pressure drop, so that monolithic catalysts become the most common form in practical application. Extrusion catalysts are currently considered the most efficient technology, by slurrying the catalyst ingredients, extruding into a shape and then dry calcining, but are not fully utilized because the centrally located catalyst is not in direct contact with the flue gas. In addition, the process needs a large amount of catalyst powder, the manufacturing cost is high, and the preparation process of the method is complex. Therefore, it is imperative to develop a catalyst with lower cost and simple preparation method. V2O5-WO3-TiO2The fiber paper catalyst is a better choice, and the active ingredients are prepared into a thin paper state, so that various forms can be conveniently prepared subsequently, and the use amount of catalyst powder is greatly reduced, thereby reducing the catalyst cost.
V2O5-WO3-TiO2The preparation of the fiber paper catalyst comprises two or three steps. Firstly, nano titanium dioxide powder, glass fiber and polyvinylidene fluoride are mixedMixing ammonium vanadate, silica sol, starch, clay, water and the like according to a certain proportion, stirring for pulping, then making sheets on a paper machine, and drying by using a drying roller to obtain the required fiber paper catalyst. And (3) calcining and hardening the fiber paper catalyst at high temperature to obtain the required catalyst. The preparation method has the greatest advantage of simple preparation method. In addition, the distance of the reactants diffusing to the surface of the catalytic active substance is short, and the catalyst can be fully utilized. The invention provides a method for making a paper V from fiber2O5-WO3-TiO2The catalyst can be improved, and the high-efficiency denitration of the flue gas and the tail gas can be realized.
Disclosure of Invention
The invention aims to solve the problems, and provides a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst and a preparation method thereof, wherein the preparation method has the advantages of simple process and low production cost; the specific surface area of the fiber paper is large, so that the dispersity of the catalyst active substance on the surface of the fiber paper is improved; the prepared catalyst has high catalytic activity.
The technical scheme of the invention is as follows:
a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst, which is prepared from V2O5、WO3、TiO2Glass fiber, SiO2The starch and the clay comprise the following components in percentage by mass: v2O51-3%, WO35-8 percent of glass fiber, 8-12 percent of SiO21-3 percent of starch, 1-4 percent of clay and 1-2 percent of TiO2The balance being.
The preparation method of the vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst comprises the steps of taking nano titanium dioxide as a carrier and V2O5As a main catalyst, WO3Is a cocatalyst, glass fiber is a reinforcer, silica sol, starch and clay are binders, and the preparation method adopts the processes of pulping, papermaking, drying and calcining and comprises the following steps:
1) pulping process
Dissolving ammonium metavanadate and ammonium tungstate in deionized water at 60 ℃, stirring for 1hAdding nano TiO2Anatase powder is stirred for 2 hours to form uniform dispersion liquid, then acidic silica sol is added and stirred uniformly to obtain mixed liquid, starch, clay and glass fiber are added, stable slurry is obtained after stirring for 10 hours, and ammonium metavanadate (NH) is added into the solid mixture of the slurry4VO3) Ammonium tungstate [ (NH)4)2WO4]TiO 2 nanoparticles2Anatase powder, acidic silica Sol (SiO)2) The mass percentages of the starch, the clay and the glass fiber are calculated according to the following mass ratios: v2O51-3%, WO35-8 percent of glass fiber, 8-12 percent of SiO21-3 percent of starch, 1-4 percent of clay and 1-2 percent of nano TiO2The balance being anatase powder, the solids content of the slurry being 40-60 wt%.
2) Papermaking and catalyst calcining process
Mixing the above slurries, making paper with paper machine, drying with drying roller at 75 deg.C for 30min, and drying V2O5-WO3-TiO2Calcining the fiber paper in a muffle furnace at the temperature of 500 ℃ for 6h to obtain V2O5-WO3-TiO2A fiber paper catalyst.
Technical analysis of the invention:
according to the SCR denitration mechanism, ammonia first diffuses to the catalyst surface and adsorbs to form a transition state, and then reacts with nitric oxide in the gas. The specific surface area of the catalyst and the utilization of the catalyst are important for the catalytic reaction. By mixing V2O5-WO3-TiO2The prepared fiber paper catalyst can greatly improve the specific surface area, thereby being beneficial to the high dispersion of the catalyst and improving the catalytic activity.
The invention has the advantages that:
the preparation method has simple process, and prepares the V by directly mixing the active substance, the carrier, the glass fiber and the binder to form slurry, overcoming the traditional impregnation or extrusion forming process and adopting a papermaking process2O5-WO3-TiO2Fibrous paper catalysisThe catalyst greatly improves the specific surface area of the catalyst, thereby improving the dispersibility and activity of the active substances of the catalyst on the surface of a matrix and greatly improving the utilization rate of the catalyst.
Detailed Description
The technical characteristics of the invention are further illustrated below with reference to examples:
example 1:
a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst, which is prepared from V2O5、WO3、TiO2Glass fiber, SiO2The starch and the clay comprise the following components in percentage by mass: v2O5Is 1%, WO35% of glass fiber, 12% of SiO23 percent of starch, 4 percent of clay and 2 percent of TiO2The balance is; the preparation method takes nano titanium dioxide as a carrier and V2O5As a main catalyst, WO3Is a cocatalyst, glass fiber is a reinforcer, silica sol, starch and clay are binders, and the preparation method adopts the processes of pulping, papermaking, drying and calcining and comprises the following steps:
1) pulping process
Dissolving ammonium metavanadate and ammonium tungstate in deionized water at 60 ℃, stirring for 1h, and adding nano TiO2Anatase powder is stirred for 2 hours to form uniform dispersion liquid, then acidic silica sol is added and stirred uniformly to obtain mixed liquid, starch, clay and glass fiber are added, and stable slurry is obtained after stirring for 10 hours, wherein the solid content in the slurry is 60 wt%, and the solid content in the slurry is as follows: v2O5Is 1 wt%, WO35 wt% of TiO273 wt%, glass fiber 12 wt%, SiO23 wt%, starch 4 wt%, clay 2 wt%;
2) papermaking and catalyst calcining process
Mixing the above slurries, making paper with paper machine, drying with drying roller at 75 deg.C for 30min, and drying V2O5-WO3-TiO2Placing the fiber paper in a muffle furnace at the temperature of 500 DEG CCalcining for 6h to obtain V2O5-WO3-TiO2A fiber paper catalyst. .
The catalyst is at 600ppm SO2In the tail gas, the NO removal rate is 90% under the conditions of the reaction temperature of 300 ℃ and 450 ℃.
Example 2:
a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst, which is prepared from V2O5、WO3、TiO2Glass fiber, SiO2The starch and the clay comprise the following components in percentage by mass: v2O5Is 1%, WO34% of glass fiber, 10% of SiO21.5 percent of starch, 1.5 percent of clay and TiO2The balance is; the preparation method takes nano titanium dioxide as a carrier and V2O5As a main catalyst, WO3Is a cocatalyst, glass fiber is a reinforcer, silica sol, starch and clay are binders, and the preparation method adopts the processes of pulping, papermaking, drying and calcining and comprises the following steps:
1) pulping process
Dissolving ammonium metavanadate and ammonium tungstate in deionized water at 60 ℃, stirring for 1h, and adding nano TiO2Anatase powder is stirred for 2 hours to form uniform dispersion liquid, then acid silica sol is added and stirred uniformly to obtain mixed liquid, a proper amount of starch, clay and glass fiber are added, and stable slurry is obtained after stirring for 10 hours, wherein the solid content in the slurry is 50 wt%, and the solid content in the slurry is as follows: v2O51.0 wt%, WO34 wt% of TiO280 wt%, glass fiber 10 wt%, SiO21.5 wt%, starch 2 wt%, clay 1.5 wt%;
2) papermaking and catalyst calcining process
Mixing the above slurries, making paper with paper machine, drying with drying roller at 75 deg.C for 30min, and drying V2O5-WO3-TiO2Calcining the fiber paper in a muffle furnace at the temperature of 500 ℃ for 6h to obtain V2O5-WO3-TiO2A fiber paper catalyst. .
The catalyst is at 1500ppm SO2In the tail gas, the NO removal rate is 92% under the conditions of the reaction temperature of 300 ℃ and 450 ℃.
Example 3:
a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst, which is prepared from V2O5、WO3、TiO2Glass fiber, SiO2The starch and the clay comprise the following components in percentage by mass: v2O5Is 3%, WO38% of glass fiber, 8% of SiO21% of starch, 1% of clay and TiO2The balance is; the preparation method takes nano titanium dioxide as a carrier and V2O5As a main catalyst, WO3Is a cocatalyst, glass fiber is a reinforcer, silica sol, starch and clay are binders, and the preparation method adopts the processes of pulping, papermaking, drying and calcining and comprises the following steps:
1) pulping process
Dissolving ammonium metavanadate and ammonium tungstate in deionized water at 60 ℃, stirring for 1h, and adding nano TiO2Anatase powder is stirred for 2 hours to form uniform dispersion liquid, then acid silica sol is added and stirred uniformly to obtain mixed liquid, a proper amount of starch, clay and glass fiber are added, and stable slurry is obtained after stirring for 10 hours, wherein the solid content in the slurry is 40 wt%, and the solid content in the slurry is as follows: v2O5Is 3 wt%, WO38 wt% of TiO278 wt%, glass fiber 8 wt%, SiO21 wt% starch, 1 wt% clay.
2) Papermaking and catalyst calcining process
Mixing the above slurries, making paper with paper machine, drying with drying roller at 75 deg.C for 30min, and drying V2O5-WO3-TiO2Calcining the fiber paper in a muffle furnace at the temperature of 500 ℃ for 6h to obtain V2O5-WO3-TiO2A fiber paper catalyst.
The catalyst is in800ppm SO2In the tail gas, the NO removal rate is 95% under the conditions of the reaction temperature of 300 ℃ and 450 ℃.

Claims (1)

1. A preparation method of a vanadium pentoxide-tungsten trioxide-titanium dioxide fiber paper catalyst is characterized in that nano titanium dioxide is used as a carrier, and V is used as a carrier2O5As a main catalyst, WO3Is a cocatalyst, glass fiber is a reinforcer, acid silica sol, starch and clay are binders, and the preparation method adopts the processes of pulping, papermaking, drying and calcining and comprises the following steps:
1) pulping process
Dissolving ammonium metavanadate and ammonium tungstate in deionized water at 60 ℃, stirring for 1h, and adding nano TiO2Anatase powder is stirred for 2 hours to form uniform dispersion liquid, then acidic silica sol is added and stirred uniformly to obtain mixed liquid, starch, clay and glass fiber are added, stable slurry is obtained after stirring for 10 hours, and ammonium metavanadate NH is added into the solid mixture of the slurry4VO3Ammonium tungstate, nano TiO2The mass percentages of anatase powder, acid silica sol, starch, clay and glass fiber are calculated according to the following mass ratios: v2O51-3%, WO35-8 percent of glass fiber, 8-12 percent of SiO21-3 percent of starch, 1-4 percent of clay and 1-2 percent of nano TiO2Anatase powder as the rest, and the solid content in the slurry is 40-60 wt%;
2) papermaking and catalyst calcining process
Mixing the above slurries, making paper with paper machine, drying with drying roller at 75 deg.C for 30min, and drying V2O5-WO3-TiO2Calcining the fiber paper in a muffle furnace at the temperature of 500 ℃ for 6h to obtain V2O5-WO3-TiO2A fiber paper catalyst.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008307472A (en) * 2007-06-14 2008-12-25 F C C:Kk Method of manufacturing catalyst for purification of exhaust gas
CN101676024A (en) * 2008-09-17 2010-03-24 晶锐瓷业(北京)有限公司 Faviform ammonia-method selective-catalytic-reduction denitrified catalyst and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2836135B2 (en) * 1989-11-10 1998-12-14 松下電器産業株式会社 Method for producing catalytic functional material
CN103877970B (en) * 2014-03-24 2016-04-13 中安庆华河北节能环保工程技术有限公司 A kind of cellular exhaust gas denitration catalyst

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008307472A (en) * 2007-06-14 2008-12-25 F C C:Kk Method of manufacturing catalyst for purification of exhaust gas
CN101676024A (en) * 2008-09-17 2010-03-24 晶锐瓷业(北京)有限公司 Faviform ammonia-method selective-catalytic-reduction denitrified catalyst and preparation method thereof

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