CN106994510A - Automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold - Google Patents

Automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold Download PDF

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Publication number
CN106994510A
CN106994510A CN201710319712.3A CN201710319712A CN106994510A CN 106994510 A CN106994510 A CN 106994510A CN 201710319712 A CN201710319712 A CN 201710319712A CN 106994510 A CN106994510 A CN 106994510A
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China
Prior art keywords
cavity
component
fixed
plate
tantalum powder
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CN201710319712.3A
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CN106994510B (en
Inventor
程廷海
李奇涵
殷梦飞
陈茜炎
乔永禄
卢晓晖
李�杰
李慧
张邦成
张大义
王志华
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Changchun University of Technology
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Changchun University of Technology
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Publication of CN106994510B publication Critical patent/CN106994510B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/03Press-moulding apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/093Compacting only using vibrations or friction

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Powder Metallurgy (AREA)

Abstract

The present invention discloses automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold, and the problem of complicated and tantalum core even density uniformity is poor is assembled to solve current tantalum electrolytic capacitor compacting tool set.Including die module, cavity components, buck plate, fixing bolt, pressure pole block, the present invention greatly reduces the complexity that mould is assembled by designing multistage automatic height regulating device;When being powered to piezoelectric element, cavity components dither is driven using the inverse piezoelectric effect of piezoelectric, based on ultrasonic antifriction principle, between reduction tantalum powder particle between tantalum powder particle and mould intracavity wall frictional force, realize tantalum core even density uniform production.The present invention has that simple in construction, pressing result is excellent, the low technical advantage of cost, can greatly promote the industry development of tantalum electrolytic capacitor, have great social and economic effects to national defense construction, social progress.

Description

Automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold
Technical field
The automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold that the present invention is designed, belongs to electronics member device Part manufacturing technology field.
Background technology
With science and technology progress, some large scale equipments, precision instrument have been widely used for manufacturing industry, oil, The every field such as chemical industry, Aero-Space, and wherein capacitor plays vital effect, and tantalum electrolytic capacitor is used as electricity One kind of container, because it possesses excellent electrical property, operating temperature range is wide, and various informative, and volume efficiency is excellent, by More and more extensive concern is arrived, this just proposes higher requirement to tantalum electrolytic capacitor.In the processing of tantalum electrolytic capacitor The processing and fabricating of tantalum core is the committed step for ensureing tantalum electrolytic capacitor quality in manufacturing process, but existing compacting tool set is deposited The problems such as pressed density is uneven, assembling process is complicated.
Existing Chinese utility model patent《A kind of square tantalum core moulding mould special of tantalum capacitor》, Authorization Notice No. is CN 204747280 U, authorized announcement date 2015.11.11 disclose a kind of square tantalum core moulding mould special of tantalum capacitor including upper Punch-pin, cavity plate, lower punch, adjustment cushion block, tantalum wire limited block and adjust pad;Adjust cushion block with lower punch to coordinate, cavity plate is with Punch-pin coordinates, and cavity plate forms semiclosed square forming cavity with lower punch, and tantalum powder is poured into semiclosed forming cavity and tantalum wire is placed in On tantalum powder, tantalum wire limited block is spacing for tantalum wire, pours into tantalum powder after tantalum wire is spacing again, and upper male mould coordinates with cavity plate, upper male mould, Cavity plate and the square forming cavity of lower punch formation closing, to suppress square tantalum core.Chinese utility model patent《A kind of full tantalum shaping mould Tool》, Authorization Notice No. is the U of CN 203956078, and authorized announcement date is that 2014.11.26 discloses a kind of full tantalum mould bag Mold forming chamber on top board, upper male mould fixed plate, adjustment sheet, die body, lower punch fixed plate and lower platen, die body is included, it is convex Mould is perforated through upper male mould and is embedded in mold forming chamber, and lower punch is perforated through lower punch and is embedded in mold forming chamber.Middle promulgated by the State Council Bright patent《The compressing safety means of powder body material under ultrasonic activation auxiliary》, the A of application publication number CN 105643975, The compressing safety means of powder body material that data of publication of application 2016.06.08 is disclosed under a kind of ultrasonic activation auxiliary include super Sound wave base, the ultrasonic die sleeve on ultrasonic wave base, the ultrasonic punch used cooperatively with ultrasonic die sleeve, driving ultrasound The hydraulic press of wave piercer, the first ultrasonic transducer, transducer connecting portion.
It is above-mentioned, existing pressed by powder technology, mainly use mechanical pressure and model by powder be processed into given size and , there is complicated, pressed density skewness, installation step in the product process of shape;Existing powder ultrasound Molding-compression technique, mainly uses multiple transducers to apply dither to mould, there is that efficiency is low, complicated, the energy The low problem of utilization rate.
The content of the invention
To solve complicated, pressed density skewness, installation step present in above-mentioned existing pressed by powder technology Numerous and diverse the problems such as;And efficiency present in the existing ultrasonic molding-compression technique of powder is low, complicated, energy utilization rate is low Problem, the present invention discloses automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold, the automatic classification regulation Formula ultrasonic vibration low friction tantalum powder punch-forming mold includes die module, cavity components, buck plate, fixing bolt, pressure pole block; The die module is symmetrically arranged in cavity components upper and lower ends, and is fixedly connected by buck plate;The buck plate is with cavity Component axle center is arranged in above and below cavity components two end faces for rotation array axis and fixed by fixing bolt;Pressure pole block leads to The mode of interference fit is connected with cavity components;The cavity components can be female die components, cavity plate component, SMD the moon Mould, the buck plate can be fixed plate, limiting plate, location-plate;Face A in the block of the pressure pole, can be cambered surface or plane.
The die module includes housing, position-arresting disk, arbitrary-movement articulator, extension spring, thrust ball bearing, fixed arm-tie, pressing mold, thrust Roller bearing.
The housing is hollow circular cylinder, is provided with cavity in the middle of it, cavity diameter m and housing diameter n ratios is 0.8 ~ 0.9;Track is arranged between cavity and housing outer wall;Track includes one-level glide slope, lower arc convex surface, two grades of downslides Face, one-level upglide surface, upper cambered surface, ramp, upper circular arc concave surface, two grades of upper ring surfaces;In outer outer frame wall bottom even provided with individual 4 Face I, and it is drilled with each face I two blind holes;Groove I is provided with housing top;The position-arresting disk includes intermediate disc, is oriented to Arm;And it is provided with intermediate throughholes I in intermediate disc;Circular groove is installed provided with extension spring in leading arm end;Intermediate disc is matched somebody with somebody by gap The mode of conjunction is placed in inside cavity, coordinates while leading arm is placed in the track being arranged symmetrically with housing;The arbitrary-movement articulator is circle Ring-type, centre is provided with through hole II;Outer wall has been arranged symmetrically two cantilevers, and cantilevered distal end is provided with extension spring fixation circular groove, with Set extension spring that circular groove is installed in position-arresting disk and coordinate fixed extension spring, match somebody with somebody in arbitrary-movement articulator bottom provided with groove II with housing top provided with groove I Close fixed thrust ball bearing;The extension spring upper and lower ends draw ring respectively with arbitrary-movement articulator cantilever set extension spring fix circular groove and Circular groove connection is installed in the extension spring set in position-arresting disk;The thrust ball bearing is installed between housing and arbitrary-movement articulator, thrust ball axle Holding to coordinate with arbitrary-movement articulator makes position-arresting disk ensure extension spring when moving generation rotary motion along housing middle orbit in the presence of axial force Follow position-arresting disk to be synchronized with the movement, so ensure position-arresting disk by extension spring pulling force all the time in the axial direction;The fixed arm-tie is by justifying Disk and the fixing lug boss two parts composition set thereon, are provided with internal thread in fixing lug boss;The pressing mold includes pressing mold pressure Head, pull bar;In pressing mold pressure head close to drag link end provided with segmentation annular groove;External screw thread is provided with tie rod end;The thrust roller axle Hold and be respectively placed between fixed arm-tie, pressing mold and position-arresting disk, and be fixed by fixed arm-tie with the pull bar in pressing mold, it is ensured that The influence of the unrestricted position disc spins motion of pressing mold, remains stable axial displacement.
The cavity components can be female die components;The female die components include retainer, pressure sleeve component, die cavity component, Vibration component;The retainer is hardened structure symmetrical above and below, and centre is provided with through hole III, and two surfaces are symmetrically set above and below retainer There is screwed hole I, retainer side is provided with screwed hole II, retainer upper board structure open slot I, open slot I and the center of being provided with Line angle α is 25 ° ~ 35 °, and stopper slot is provided with lower panel structure;The pressure sleeve component generally circular ring structure, it is externally provided with Voussoir is promoted, provided with contact boss in voussoir is promoted, open slot II, its offset angle and angle are provided with pressure sleeve component Degree α is consistent, in the outer wall of pressure sleeve component, the normal direction of open slot II, provided with locking button;The locking button includes drawing Plate, fixed block a, fixed block b, middle rotary shaft, fixing axle;Locking button can rotate along middle rotary shaft, be fixed during mold work Axle is fitted with fixed block b, when keeping the rigidity of pressure sleeve component, addition tantalum powder or taking-up tantalum core, is opened locking button and is facilitated electrode Placement and taking-up;Pressure sleeve component inwall is provided with the N along central shaft uniform array (N is the positive integer more than or equal to 4) Individual wedge, and wedge raised floor is provided with chute its angle γ is set to 5 ° ~ 10 ° and coordinate with die cavity component, and will cut Diametrically opposite radial load is converted to power.
The die cavity component includes powder chamber and Ball Transmission component;The powder chamber is hollow circular cylinder, and centre is provided with inner chamber, Bottom is provided with positioning boss, and there is N number of semi arch concave surface in powder chamber centre position along outer wall by rotation array axis of central axis, in powder Chamber is provided with open slot IV, and its deviation angle is consistent with pressure sleeve component split shed groove II;The Ball Transmission component bag Include ball retainer, ball;Angle provided with the deviation angle of open slot III and powder chamber upper shed groove IV on ball retainer is protected Hold consistent, ball is contacted with the chute in semi arch concave surface, pressure sleeve component;The vibration component includes pretension bolt, piezoelectricity Stack mounting seat, small fixing bolt and piezo-electric stack;Pretension bolt which is provided with manual adjusting knob, regulation screw thread, piezo-electric stack peace Dress seat is square, and inside is poroid for ladder, and is coordinated provided with aspect, counter sink, the counter sink and small fixing bolt by piezoelectricity Stack mounting seat to fix with pretension bolt, piezo-electric stack one side is fixed on aspect in piezo-electric stack mounting seat by gluing mode On, another side is fitted with the contact boss for promoting voussoir to set in pressure sleeve component, and then the power that piezo-electric stack is produced is transmitted Give pressure sleeve component.
The buck plate can be fixed plate;Its section of the fixed plate is triangle, is provided with bolt fixing hole, consolidates Fixed projection;Fixed plate is using female die components axle center as rotary shaft, and array is arranged in above and below female die components two end faces and by fixation Bolt is fixed through bolt fixing hole with female die components, the blind hole of the fixed lobe set thereon and housing outer wall bottom coordinate with Fixed mould component;Pressure pole block which is provided with face A, and pressure pole block passes through each group provided with pressing plate by way of interference fit The open slot of part is placed in the bottom surface of the i.e. each open slot in female die components centre position.
The cavity components can be cavity plate component;The cavity plate component include outer chamber, powder chamber holder, inner chamber body, Power Component;It is provided with inside the outer chamber generally hollow circular cylinder, its bottom surface under retainer under inner chamber body, the inner chamber body Chamber axis is the array through-hole one of pivot beyond retainer which is provided with;It is communicated with outer cavity side outside chamber and chamber Interior hollow circular cylinder, and it is provided with internal thread I in its inwall;Have two by pivot uniform array of axis in outer cavity inner wall Individual is one group of four groups of screwed holes one;The inner chamber body holder includes inner ring, connecting rib, the uniform battle array on interior ring outer wall Show using vertical center line as four groups of through holes three that two through holes of pivot are one group, electrode standing groove is provided with inner ring Ⅰ;Connecting rib which is provided with through hole two, cambered surface, and through hole two coordinates with screwed hole one, and the mode being bolted is by inner chamber body Holder is fixed with outer chamber, and cambered surface can fit with outer chamber inwall, can make inner chamber body holder preferably and exocoel Body is fixed;The inner chamber body includes gear frame, die cavity, flexible hinge, electrode standing groove II;The gear frame passes through soft with die cavity Property hinge connection, the electrode standing groove II is arranged at two flexible hinge angular bisector positions, and groove depth is h, and h is about The 1/2 of inner chamber body total height;The power of the generation of Power Component is passed to transmission by the gear frame outer surface provided with transmission boss Frame;Its upper and lower ends of the inner chamber body have been arranged symmetrically screwed hole two, and the screwed hole 2 two is one group, with die cavity it is vertical in Heart line is four groups of rotary shaft uniform array, and screwed hole two-way crosses fastening bolt and coordinates company with through hole two in inner chamber body holder Connect;The Power Component includes screw putter, piezo-electric stack;The screw putter includes knob, threaded rod, bulb and bulb Set;Threaded rod coordinates with internal thread I;Its front end face of ball-head cover is provided with plane, while ball-head cover coordinates with bulb, can be at certain angle Degree in rotation, tilt, the piezo-electric stack being bonded thereon preferably fit with inner chamber body, play more preferable pretension, be driven Effect.
The buck plate can be limiting plate;Its structure of the limiting plate is hardened structure, is provided with spacing preiection, bolt Through hole, limiting plate is using axle center as rotary shaft, and array is arranged in above and below cavity plate component two end faces and passes through spiral shell by fastening bolt Bolt throughhole is fixed with cavity plate component, and the spacing preiection set thereon and the semi arch blind hole of supporter outer wall bottom coordinate;Due to Being connected not by bolt between limiting plate and supporter, but coordinate logical by means of fixed lobe and semi arch blind hole Cross extrusion fit to fix, facilitate fractionation, installation of the die module with cavity plate component;Pressure pole block which is provided with face A, press pole block Cavity plate component centre position i.e. electrode is placed in provided with pressing plate through the open slot of each component by way of interference fit to place The bottom surface of groove.
The cavity components can be SMD former;The SMD former includes threaded mounting hole, piezoelectric element and pasted Face, neck and cavity;The threaded mounting hole is arranged symmetrically on the outer wall of SMD former upper and lower ends;Described is SMD Former external surface is provided with 4n piezoelectric element sticking veneer (n is the positive integer more than or equal to 1);Described SMD former is along two Rib between individual piezoelectric element sticking veneer is provided with neck;The SMD former is internally provided with cavity;Piezoelectric element length The axis of direction center line and SMD former has certain angle of inclination, in the range of 30 ° ~ 60 °;Described piezoelectric element glues Ratio c/e, d/f between length value e, the width value f of veneer length value c, width value d and piezoelectric element between 1.2 ~ 1.5 it Between.
The buck plate can be location-plate, and the location-plate includes mounting hole and positioning convex;Pressure pole block is provided with Face A and pressing plate;The face A fits with piezoelectric element sticking veneer;The pressing plate is inserted in the neck of SMD former.
The beneficial effects of the invention are as follows:Disclose automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch forming module Tool;It is effective solve complicated, pressed density skewness, installation step present in pressed by powder technology it is numerous and diverse and Efficiency present in the existing ultrasonic molding-compression technique of powder is low, complicated, the low problem of energy utilization rate;The present invention has The transducer that simple in construction, pressed density is evenly distributed, installation step simple and replaces volume larger using piezo-electric stack has Simple in construction, energy utilization rate is higher, and process safety and environmental protection;Have in Electronic Components Manufacturing manufacturing technology field wide General application prospect.
Brief description of the drawings:
Fig. 1 show the overall knot of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Structure schematic diagram;
Fig. 2 show the overall knot of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Structure decomposition view;
Fig. 3 show the pressing mold group of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Part structural representation;
Fig. 4 show the pressing mold group of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Part decomposition view;
Fig. 5 show the pressing mold group of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Frame structure schematic diagram in part;
Fig. 6 is shown in the housing of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Track detail view;
Fig. 7 show the pressing mold group of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Position-arresting disk structural representation in part;
Fig. 8 show the pressing mold group of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Follow-up frame structure schematic diagram in part;
Fig. 9 show the pressing mold group of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Pulling plate structure schematic diagram is fixed in part;
Figure 10 show the pressing mold of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Stamper architecture schematic diagram in component;
Figure 11 show the former of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Component overall structure diagram;
Figure 12 show the former of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Component decomposition view;
Figure 13 show the former of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Component retainer structural representation;
Figure 14 show the former of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Retainer bottom view in component;
Figure 15 show the pressure of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Cover component overview;
Figure 16 show the pressure of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Set component detail shows Fig. 1;
Figure 17 show the pressure of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Set component detail shows Fig. 2;
Figure 18 show the pressure of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Cover assembly plan view;
Figure 19 show the former of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Die cavity component structural representation in component;
Figure 20 show the die cavity of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Powder cavity configuration schematic diagram in component;
Figure 21 show the die cavity of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Ball Transmission modular construction schematic diagram in component;
Figure 22 show the former of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Vibration component decomposition view in component;
Figure 23 show the vibration of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Pretension bolt structural representation in component;
Figure 24 show the vibration of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Piezo-electric stack mounting seat structural representation in component;
Figure 25 show the vibration of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Small fixing bolt structural representation in component;
Figure 26 show the vibration of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Piezo-electric stack structural representation in component;
Figure 27 show the fixation of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Plate structure schematic diagram;
Figure 28 show the pressure pole of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Block structure schematic diagram;
The cavity plate component that Figure 29 show automatic level adjustable type low friction tantalum powder punch-forming mold proposed by the present invention integrally shows It is intended to;
Figure 30 show the cavity plate of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Component decomposition view;
Figure 31 show the exocoel of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Body upward view;
Figure 32 show the exocoel of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Body structural representation;
Figure 33 show the inner chamber of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Body holder structural representation;
Figure 34 show the inner chamber of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Body top view;
Figure 35 show the inner chamber of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Body structural representation;
Figure 36 show the power of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Component overview;
Figure 37 show the screw thread of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Pusher structure view;
Figure 38 show the spacing of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention Plate structure schematic diagram;
Figure 39 show paster in automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention The structural representation of formula former;
Figure 40 show piezoelectricity in automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention The structural representation of element;
Figure 41 show in automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold proposed by the present invention and positioned The structural representation of plate.
Embodiment
Embodiment one:Illustrate present embodiment with reference to Fig. 1 ~ Figure 28.
Present embodiment provides the specific implementation of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold Scheme.
Automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold, it is characterised in that:The automatic classification Adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold includes die module 1, cavity components 2, buck plate 3, fixing bolt 4th, pole block 5 is pressed;The die module 1 is symmetrically arranged in the upper and lower ends of cavity components 2, and is fixedly connected by buck plate 3;It is described Buck plate 3 is arranged in cavity components two end faces and by fixing bolt 4 about 2 by rotation array axis of the axle center of cavity components 2 It is fixed;Pressure pole block 5 is connected by way of interference fit with cavity components 2;The cavity components 2 can be female die set Part 200, cavity plate component 201, SMD former 202, the buck plate 3 can be fixed plate 300, limiting plate 301, location-plate 302; Face A5-1 in pressure pole block 5, can be cambered surface or plane to ensure to keep with contact surface to fit.
The die module 1 of automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold includes housing 1-1, limit Position disk 1-2, arbitrary-movement articulator 1-3, extension spring 1-4, thrust ball bearing 1-5, fixed arm-tie 1-6, pressing mold 1-7, thrust roller bearing 1-8.
The housing 1-1 is hollow circular cylinder, and centre is provided with cavity 1-1-1 to install position-arresting disk 1-2, cavity 1-1-1 Diameter m is 0.8 ~ 0.9 with housing 1-1 diameter n ratios, and track 1-1- is arranged between cavity 1-1-1 and housing 1-1 outer walls 2 to ensure that position-arresting disk 1-2 declines according to predetermined descending order, its middle orbit 1-1-2 include one-level glide slope 1-1-2-1, under Arc convex surface 1-1-2-2, two grades of glide slope 1-1-2-3, one-level upglide surface 1-1-2-4, upper cambered surface 1-1-2-5, ramp 1-1- 2-6, upper circular arc concave surface 1-1-2-7, two grades of upper ring surface 1-1-2-8;In housing 1-1 outer walls bottom even provided with 4 1-1- of face I 3, and it is drilled with the 1-1-3 of each face I that two blind hole 1-1-4 are used to and fixed plate 300 coordinates and fixed;Set on housing 1-1 tops There is the 1-1-5 of groove I, to installed thrust roller bearing 1-8.
The position-arresting disk 1-2 includes intermediate disc 1-2-1, leading arm 1-2-2, and in intermediate disc 1-2-1 provided with centre The 1-2-3 of through hole I installs circular groove 1-2-4 to install fixed extension spring 1-4 in leading arm 1-2-2 ends to turn on provided with extension spring, Intermediate disc 1-2-1 is placed in by way of gap coordinates inside cavity 1-1-1, while leading arm 1-2-2 is placed in and is arranged symmetrically Track 1-1-2 in coordinate with housing 1-1, the axial displacement to constrain position-arresting disk 1-2, it is ensured that position-arresting disk 1-2 is according to predetermined Descending order declines.
The arbitrary-movement articulator 1-3 is annular shape, and centre is provided with the 1-3-1 of through hole II to turn on, and outer wall has been arranged symmetrically two Cantilever 1-3-2, and cantilevered distal end is provided with extension spring fixation circular groove 1-3-3, to justify with setting extension spring to install in position-arresting disk 1-2 Groove 1-2-4 coordinates fixed extension spring 1-4, is used to be provided with the 1- of groove I with housing 1-1 tops provided with the 1-3-4 of groove II in arbitrary-movement articulator 1-3 bottoms 1-5 coordinates fixed thrust ball bearing 1-5.
Circular groove 1- is fixed in the extension spring that the extension spring 1-4 upper and lower ends draw ring is set with cantilever 1-3-2 in arbitrary-movement articulator 1-3 respectively Set extension spring that circular groove 1-2-4 connections are installed in 3-3 and position-arresting disk 1-2, and then position-arresting disk 1-2 is connected to arbitrary-movement articulator 1-3 Together.
The thrust ball bearing 1-5 is installed between housing 1-1 and arbitrary-movement articulator 1-3, the groove set by housing 1-1 tops I 1-1-5 sets the spacing fixations of the 1-3-4 of groove II with arbitrary-movement articulator 1-3 bottoms, and thrust ball bearing 1-5 and arbitrary-movement articulator 1-3 cooperations make spacing Disk 1-2 ensures that extension spring 1-4 follows limit when moving generation rotary motion along housing 1-1 middle orbits 1-1-2 in the presence of axial force Position disk 1-2 is synchronized with the movement, so ensure position-arresting disk 1-2 by extension spring 1-4 pulling force all the time in the axial direction.
The fixed arm-tie 1-6 is made up of disk 1-6-1 and the fixing lug boss 1-6-2 two parts set thereon, convex It is used to and pressing mold 1-7 mating connections provided with internal thread 1-6-3 in platform 1-6-2.
The pressing mold 1-7 includes pressure head 1-7-1, pull bar 1-7-2, in pressure head 1-7-1 close to pull bar 1-7-2 ends provided with segmentation Annular groove 1-7-3 is provided with outer spiral shell the pressure head 1-7-1 with not same-action and pull bar 1-7-2 to be segmented in pull bar 1-7-2 ends Line 1-7-4, the pull bar 1-7-4 are through the 1-2-3 of position-arresting disk 1-2 intermediate throughholes I with fixing fixing lug boss 1-6-2 in arm-tie 1-6 The internal thread 1-6-3 of setting screws connection, and then fixed arm-tie 1-6 and pressing mold 1-7 is secured together;The thrust roller axle 1-8 is held to be respectively placed between fixed arm-tie 1-6, pressing mold 1-7 and position-arresting disk 1-2, and by fixed arm-tie 1-6 and pressing mold 1-7 Pull bar 1-7-2 be fixed, the influence to ensure the unrestricted position disk 1-2 rotary motions of pressing mold 1-7 remains stable Axial displacement.
The thrust roller bearing 1-8 and thrust ball bearing 1-5 internal-and external diameter should be met:Thrust roller bearing 1-8 external diameters D1≤ cavity 1-1-1 diameters m≤thrust ball bearing 1-5 internal diameters d1,To prevent from producing extra resistance when being axially moved.
The cavity components 2 can be female die components 200;The female die components 200 include retainer 200-1, pressure set group Part 200-2, die cavity component 200-3, vibration component 200-4.
The retainer 200-1 is hardened structure symmetrical above and below, and centre is provided with the 200-1-1 of through hole III to fixed die cavity component 200-3, is arranged with the 200-1-2 of screwed hole I on two surfaces of above and below retainer 200-1 and coordinates with fixing bolt 4, solid to install Fixed board 300, retainer 200-1 sides are provided with the 200-1-3 of screwed hole II to install on vibration component 200-4, retainer 200-1 It is 25 ~ 35 ° that open slot I 200-1-4, the 200-1-4 of open slot I and centerlines α are provided with the hardened structure in portion, present embodiment α takes 30 °, the electrode to pick and place tantalum electrolytic capacitor, provided with stopper slot 200-1-5 to for cavity set part in lower panel structure 200-3 provides spacing.
The pressure sleeve component 200-2 generally circular ring structures, it is externally provided with promotion voussoir 200-2-1, is promoting voussoir The transmission of power is realized in 200-2-1 to coordinate with vibration component 200-4 provided with contact boss 200-2-1-1, in pressure set group The 200-2-2 of open slot II is provided with part 200-2, its offset angle is consistent with angle [alpha], in the outer of pressure sleeve component 200-2 Wall, the 200-2-2 normal directions of open slot II include arm-tie 200-2- provided with locking button 200-2-4, the locking button 200-2-4 4-1, fixed block a200-2-4-2, fixed block b200-2-4-3, middle rotary shaft 200-2-4-4, fixing axle 200-2-4-5, lock Clamping 200-2-4 can rotate along middle rotary shaft 200-2-4-4, fixing axle 200-2-4-5 and fixed block b200- during mold work 2-4-3 laminatings when keeping pressure sleeve component 200-2 rigidity, addition tantalum powder or taking-up tantalum core, open locking button to fixation 200-2-4 facilitates the placement and taking-up of electrode;Pressure sleeve component 200-2 inwalls are provided with the N along central shaft uniform array(N For the positive integer more than or equal to 1)Individual wedge 200-2-3, and wedge 200-2-3 raised floors are provided with chute 200-2-3- 1 its angle γ is set to 5 ° ~ 10 ° and is used to tangential force is converted into diametrically opposite radial load with die cavity component 200-3 cooperations.
The die cavity component 200-3 includes powder chamber 200-3-1 and Ball Transmission component 200-3-2;The powder chamber 200-3-1 For hollow circular cylinder, centre is provided with positioning boss 200-3-1-2, is used to provided with inner chamber 200-3-1-1 to load tantalum powder, bottom Coordinate with stopper slot 200-1-5 in retainer 200-1 and reach spacing purpose, powder chamber 200-3-1 centre positions are along outer wall in Heart axis has N number of semi arch concave surface 200-3-1-3 to be used to coordinate with Ball Transmission component 200-3-2 for rotation array axis, in powder Chamber 200-3-1 is provided with the 200-3-1-4 of open slot IV, its deviation angle and the 200-2-2 of pressure sleeve component 200-2 split sheds groove II It is consistent;The Ball Transmission component 200-3-2 includes ball retainer 200-3-2-1, ball 200-3-2-2, and ball is protected Positions of the frame 200-3-2-1 to install and keep ball 200-3-2-2 is held, the 200-3-2- of open slot III is provided with retainer The angle of 3 deviation angles and the 200-3-1-4 of powder chamber 200-3-1 upper sheds groove IV is consistent, ball 200-3-2-2 and semi arch Chute 200-2-3-1 contacts in concave surface 200-3-1-3, pressure sleeve component 200-2, realize the transmission of power.
The vibration component 200-4 includes pretension bolt 200-4-1, piezo-electric stack mounting seat 200-4-2, small fixing bolt 200-4-3 and piezo-electric stack 200-4-4, pretension bolt 200-4-1 which is provided with manual adjusting knob 200-4-1-1, regulation screw thread 200-4-1-2, makes piezo-electric stack 200-4-4 with promoting wedge to coordinate with the 200-1-3 of screwed hole II of retainer 200-1 sides The contact boss 200-2-1-1 that block 200-2-1 is set is brought into close contact, and the pretension bolt 200-4-1 is used provided with screwed hole III To coordinate fixed piezo-electric stack mounting seat 200-4-2, the piezo-electric stack mounting seat 200-4-2 with small fixing bolt 200-4-3 To be square, inside is stairstepping, provided with aspect 200-4-2-1 to install piezo-electric stack 200-4-4, provided with counter sink 200- 4-2-2, which is used to coordinate with small fixing bolt 200-4-3, fixes piezo-electric stack mounting seat 200-4-2 with pretension bolt 200-4-1, Piezo-electric stack 200-4-4 one sides are fixed on aspect 200-4-2-1 in piezo-electric stack mounting seat 200-4-2 by gluing mode On, another side is fitted with the contact boss 200-2-1-1 for promoting voussoir 200-2-1 to set in pressure sleeve component 200-2, and then will The power that piezo-electric stack 200-4-4 is produced passes to pressure sleeve component 200-2.
The buck plate 3 can be fixed plate 300;Described its section of fixed plate 300 is triangle, is provided with bolt and consolidates Determine hole 300-1, fixed lobe 300-2, fixed plate 300 is using the axle center of female die components 200 as rotary shaft, and array is arranged in female die components About 200 two end faces are simultaneously fixed by fixing bolt 4 through bolt fixing hole 300-1 with female die components 200, are set thereon Fixed lobe 300-2 and the blind hole 1-1-4 of housing 1-1 outer walls bottom, which coordinate, is used to fixed mould component 1;Due to fixed plate 300 Being connected not by bolt between housing 1-1, but coordinate logical by means of fixed lobe 300-2 and blind hole 1-1-4 Extrusion fit is crossed to fix, and the material of fixed plate 300 uses spring steel, with preferable toughness, and then die module 1 can be very square Splitting, installing with female die components 200 just.
Pressure pole block 5 which is provided with face A5-1 to be fitted with female die components 200, and pressure pole block 5 is logical provided with pressing plate 5-2 The mode of interference fit is placed in the bottom surface of the i.e. each open slot in the centre position of female die components 200 through the open slot of each component.
Operation principle:Before compacting, vibration component 200-4 pretension bolt 200-4-1 is adjusted first, makes piezo-electric stack 200- 4-4 is brought into close contact with the contact boss 200-2-1-1 for promoting voussoir 200-2-1 to be provided with pressure sleeve component 200-2, then the bottom of by Portion's die module 1 is installed together with female die components 200, and position-arresting disk 1-2 is to initial position in adjustment die module 1, to die cavity Tantalum powder is added in component 200-3 powder chamber 200-3-1, and the electrode open slot that each component is set along along female die components 200 is buried Enter in tantalum powder to be pressed, fixed electrode with pressure pole block 5, top stamper component 1 and female die components 200 are finally arranged on one Rise;During compacting, the automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold that the present invention is designed is positioned over pressure On power machine, arm-tie 1-6 is fixed in the die module 1 for making mold bottom and is directly contacted with press feet boss makes the pressing mold at top Fixation arm-tie 1-6 in component 1 is directly contacted with the pressure head of forcing press, and during compacting, forcing press provides axial compressive force for mould, The position-arresting disk 1-2 of die module 1, fixed arm-tie 1-6, pressing mold 1-7 produce axial movement, and position-arresting disk in the presence of axial compressive force One-level glide slope 1-1-2-1s of the 1-2 along the housing 1-1 track 1-1-2 set produces rotary motion, the arc convex surface 1- under reaching Due to convex surface 1-1-2-2 presence during 1-2-2 bottoms, position-arresting disk 1-2, fixed arm-tie 1-6, pressing mold 1-7 can not continue downward fortune It is dynamic, now just complete the one-level compacting of tantalum core;The pressure head of adherence pressure machine, under being located at due to the upper cambered surface 1-1-2-5 center of circle The right side of arc convex surface 1-1-2-2 bottom centre, in the presence of extension spring 1-4, position-arresting disk 1-2 enters along upper cambered surface 1-1-2-5 Ramp 1-1-2-6 eventually enters into circular arc concave surface 1-1-2-7;The pressure head of down force pressure machine, due to upper circular arc concave surface 1-1-2-7 The center of circle be located at the left side at lower arc convex surface 1-1-2-2 centers, then position-arresting disk 1-2 enters two grades of glide slope 1-1-2-3, final limit Position disk 1-2, fixed arm-tie 1-6, pressing mold 1-7 continue to keep being axially moved two grades of compactings for being finally completed tantalum powder.
At the same time give piezo-electric stack 200-4-4 logical excitation electric signals, according to the inverse piezoelectric effect of piezoelectric, piezoelectric pile Folded 200-4-4 makes pressure sleeve component 200-2 in female die components 200 enter around central shaft according to the elongation of excitation electric signal, shortening The high-frequency reciprocating that 1 ° ~ 3 ° of row is rotated, and N number of wedge shape along central shaft uniform array is provided with due to pressure sleeve component 200-2 inwalls Block 200-2-3, and wedge 200-2-3 raised floors are provided with chute 200-2-3-1, when pressure external member 2-2 high-frequency reciprocatings turn It when dynamic, can be moved radially with the chute 200-2-3-1 ball 200-3-2-2 being in close contact, produce extruding powder chamber 200-3-1's Radial load so that powder chamber 200-3-1 produce dither, based on ultrasonic antifriction principle, finally not only reduce tantalum powder with it is interior Frictional force between chamber 200-3-1-1 walls, also reduces the intergranular frictional force of tantalum powder, having reached makes tantalum powder Density Distribution uniform Effect.
Embodiment two:Illustrate present embodiment with reference to Figure 28 ~ Figure 38.
The difference of present embodiment and embodiment one is:The cavity components 2 are cavity plate component 201, The buck plate 3 is limiting plate 301.
The cavity plate component 201 includes outer chamber 201-1, inner chamber body holder 201-2, inner chamber body 201-3, power packages Part 201-4;Retainer 201-1-1 under inner chamber body is provided with inside the outer chamber 201-1 generally hollow circular cylinders, its bottom surface to use It is which is provided with installing retainer 201-1-1 under inner chamber body 201-3, the inner chamber body using outer chamber 201-1 axis as in rotating The 201-1-1-1 of array through-hole one of the heart, to coordinate fixed inner chamber body 201-3 with fastening bolt 4;In outer chamber 201-1 sides The outer hollow circular cylinder 201-1-2 with intracavitary of chamber is communicated with, and the 201-1-2-1 of internal thread I is provided with to install in its inwall Power Component 201-4;There are four groups of screw threads that two are one group by pivot uniform array of axis in outer chamber 201-1 inwalls The 201-1-3 of hole one with fastening bolt 4 to coordinate to fix inner chamber body holder 201-2.
The inner chamber body holder 201-2 includes inner ring 201-2-1, connecting rib 201-2-2 two parts, in inner ring There is using vertical center line as four groups of 201-2- of through hole three that two through holes of pivot are one group uniform array on 201-2-1 outer walls 1-1, to fixed inner chamber body 201-3, is provided with the 201-2-1-2 of electrode standing groove I, to lay electricity on inner ring 201-2-1 Pole;Connecting rib 201-2-2 which is provided with the 201-2-2-1 of through hole two, cambered surface 201-2-2-2, the 201-2-2-1 of through hole two and screw thread The 201-1-3 of hole one coordinates, and the mode being bolted fixes inner chamber body holder 201-2 with outer chamber 201-1, and arc Face 201-2-2-2 can fit with outer chamber 201-1 inwalls, can make inner chamber body holder 201-2 preferably with outer chamber 201-1 It is fixed.
The inner chamber body 201-3 includes gear frame 201-3-1, die cavity 201-3-2, flexible hinge 201-3-3, electrode and placed The 201-3-4 of groove II;The gear frame 201-3-1 is connected with die cavity 201-3-2 by flexible hinge 201-3-3, and the electrode is put Put the 201-3-4 of groove II and be arranged at two flexible hinge 201-3-3 angular bisectors positions, groove depth is h, and h is about inner chamber body The 1/2 of 201-3 total heights;The gear frame 201-3-1 outer surfaces are used to and Power Component provided with transmission boss 201-3-1-1 201-4 coordinates, and the power of Power Component 201-4 generation is passed into gear frame 201-3-1;The inner chamber body 201-3 is above and below it Two ends have been arranged symmetrically the 201-3-2-2 of screwed hole two, and two 201-3-2-2 of screwed hole two is one group, with die cavity 201-3-2 Vertical center line is through hole two in four groups of rotary shaft uniform array, the 201-3-2-2 of screwed hole two and inner chamber body holder 201-2 201-2-2-1 fits through fastening bolt 4 to fixed inner chamber body 201-3.
The Power Component 201-4 includes screw putter 201-4-1, piezo-electric stack 201-4-2;The screw putter 201- 4-1 includes knob 201-4-1-1, threaded rod 201-4-1-2, bulb 201-4-1-3 and ball-head cover 201-4-1-4;Knob 201- 4-1-1 is to twist screw putter, and the threaded rod 201-4-1-2 and 201-1-2-1 of internal thread I coordinates, to install Power Component 201-4 simultaneously plays a part of adjusting precompression;Its front end face of ball-head cover 201-4-1-4 is provided with plane, to paste piezo-electric stack 201-4-2, while ball-head cover 201-4-1-4 and bulb 201-4-1-3 coordinates, can rotate in certain angle, tilt, make thereon The piezo-electric stack 201-4-2 of bonding preferably can fit with inner chamber body 201-3, play more preferable pretension, the effect of transmission.
Described its structure of limiting plate 301 is hardened structure, is provided with spacing preiection 301-1, bolt hole 301-2, is limited Position plate 301 using axle center as rotary shaft, array be arranged in cavity plate component about 201 two end faces and by fastening bolt 4 through spiral shell Bolt throughhole 301-2 is fixed with cavity plate component 201, the spacing preiection 301-1 set thereon and the semicircle of supporter 1-1 outer walls bottom Arc blind hole 1-1-4, which coordinates, is used to fixed mould component 1;Due to being connected between limiting plate 301 and supporter 1-1 and non-through Bolt is crossed, but fits through extrusion fit by means of spacing preiection 301-1 and semi arch blind hole 1-1-4 and fixes and limiting plate 301 materials use spring steel, with preferable toughness, facilitate fractionation, installation of the die module 1 with cavity plate component 201.
Pressure pole block 5 which is provided with face A5-1 to be fitted with cavity plate component 201, and pressure pole block 5 is logical provided with pressing plate 5-2 The mode of interference fit is placed in the centre position of the cavity plate component 201 i.e. bottom surface of electrode standing groove through the open slot of each component.
Operation principle:Automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold, before compacting, is adjusted first Power Component 201-4 screw putter 201-4-1, makes the transmission boss in piezo-electric stack 201-4-2 and gear frame 201-3-1 201-3-1-1 is brought into close contact, and is then installed together bottom stamper component 1 with cavity plate component 201, in adjustment die module 1 Position disk 1-2 is controlled to initial position, tantalum powder is added into inner chamber body 201-3 die cavity 201-3-2, and by electrode along cavity plate component The electrode standing groove that each component is set in 201 is embedded in tantalum powder to be pressed, is fixed electrode with pressure pole block 5, finally by top Die module 1 is installed together with cavity plate component 201;During compacting, the mould that the present invention is designed is positioned on forcing press, makes mould The center platen 1-6 of die module 1 of tool bottom directly contacts the pressing plate 1- in the die module 1 for making top with press feet boss 6 directly contact with the pressure head of forcing press, and during compacting, forcing press provides axial compressive force for mould, are pressed in the presence of axial compressive force Control position disk 1-2, pressing plate 1-6, the stamping 1-7 of membrane module 1 produce axial movement, and the cunning that control position disk 1-2 is set along supporter 1-1 Ring surface 1-1-2-1 produces rotary motion in road 1-1-2 one-level, when reaching circular arc regulation face 1-1-2-2 bottoms due to convex Face 1-1-2-2 presence, control position disk 1-2, pressing plate 1-6, stamping 1-7 can not continue to move downward, and now just complete tantalum core One-level is suppressed;The pressure head of adherence pressure machine, face 1-1-2-2 bottoms are adjusted because the upper arc surface 1-1-2-5 center of circle is located at circular arc The right side at center, in the presence of extension spring 1-4, control position disk 1-2 along upper arc surface 1-1-2-5 enter return inclined-plane 1-1-2-6 from And enter spacing concave surface 1-1-2-7;The pressure head of down force pressure machine, because the spacing concave surface 1-1-2-7 center of circle is adjusted positioned at circular arc The left side at face 1-1-2-2 centers, then control position disk 1-2 and enter two-stage ring shape face 1-1-2-3, and then control position disk 1-2, pressing plate 1-6, mould 1-7 is rushed to proceed to be axially moved be finally completed tantalum powder two grades of compactings.
At the same time give piezo-electric stack 201-4-2 logical excitation electric signals, according to the inverse piezoelectric effect of piezoelectric, piezoelectric pile Folded 201-4-2 makes inner chamber body 201-3 gear frame 201-3-1 produce around central shaft according to the elongation of excitation electric signal, shortening The trend that high-frequency reciprocating is rotated, is α flexible hinges due to being provided with angle of inclination between gear frame 201-3-1 and die cavity 201-3-2 Chain 201-3-3, and die cavity 201-3-2 passes through retainer 201-1-1 and outer chamber under inner chamber body holder 201-2 and inner chamber body 201-1 is fixed, when gear frame 201-3-1 is rotated around central shaft high-frequency reciprocating, produces extruding, twisted mode cavity 201-3-2 along footpath To with tangential component, and then make die cavity 201-3-2 produce dither, based on ultrasonic antifriction principle, not only reduce tantalum powder With the frictional force between die cavity 201-3-2 inwalls, the intergranular frictional force of tantalum powder is also reduced, having reached makes tantalum powder Density Distribution Uniform effect.
Embodiment three:Illustrate present embodiment with reference to Figure 28, Figure 38 ~ Figure 41.
The difference of present embodiment and embodiment one is:The cavity components 2 are SMD former 202, the buck plate 3 is location-plate 302.
The SMD former 202 includes the wedge-shaped land 202-1 of former, threaded mounting hole 202-2, piezoelectric element sticking veneer 202-2, neck 202-3 and cavity 202-4;The SMD former 202 is structure symmetrical above and below, in its top and bottom difference It is provided with the wedge-shaped land 202-1 of symmetrical former;The threaded mounting hole 202-2 is arranged symmetrically in the wedge-shaped land 202-1 of former, Threaded mounting hole 202-2 is connected to install location-plate 302 with holding screw 4;The described appearance of SMD former 202 Face is provided with the value that 4n piezoelectric element sticking veneer 202-2n is n in the positive integer more than or equal to 1, present embodiment 3, described piezoelectric element sticking veneer 202-2 passes through the gluing piezoelectric element 202-5 that is connected;Described SMD former 202 Rib between two piezoelectric element sticking veneer 202-2 is provided with neck 202-3, to place pressure pole block 5;Described SMD the moon Mould 202 is internally provided with cavity 202-4 to load tantalum powder.
The location-plate 302 includes mounting hole 302-1 and positioning convex 302-2;Location-plate 302 is worn by holding screw 4 Cross mounting hole 302-1 and realize fixation with the threaded mounting hole 202-2 mating connections on SMD former 202;The positioning convex The Blind locating holes 1-2-4 of 302-2 and outer framework 1-2 outer walls is used to fixed mould component 1 by extrusion fit;The location-plate 302 materials use the spring steel with preferable toughness, facilitate the fractionation and installation of die module 1 and SMD former 202.
Pressure pole block 5 is provided with face A5-1 and pressing plate 5-2;The face A5-1 fits with piezoelectric element sticking veneer 202-2; The pressing plate 5-2 is inserted in the neck 2-4 of SMD former 202.
The piezoelectric element 202-5 is fixed on the piezoelectricity member of the SMD outer surface of former 202 by way of gluing connection On part sticking veneer 202-2, the axis of piezoelectric element 202-5 length directions center line and SMD former 202 has certain inclination Angle, in the range of 30 ° ~ 60 °, piezoelectric element 202-5 angle of inclination takes 45 ° in present embodiment;Described piezoelectricity Ratio c/e between component affixing face 202-2 length values c, width value d and piezoelectric element 202-5 length value e, width value f, D/f is between 1.2 ~ 1.5;Inverse piezoelectric effect based on piezoelectric, piezoelectric element 202-5 meetings after electric signal is passed through Small deformation is produced, and then drives SMD former 202 to produce dither, the effect of ultrasonic antifriction is realized.
Operation principle:The automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold that the present invention is designed, Before compacting, first by the positioning convex 302-2 extrusion fits on the blind hole 1-1-4 in die module 1 and location-plate 302 bottom of by The die module 1 in portion is installed together with SMD former 202, in adjustment die module 1 position-arresting disk 1-4 to initial position, to Tantalum powder is added in cavity 202-4 in SMD former 202, and sets neck 202-3 to bury along along SMD former 202 at electrode Enter in tantalum powder to be pressed, fixed electrode with pressure pole block 5, the die module 1 at top and female die components 2 are finally arranged on one Rise;In compacting, the automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold that the present invention is designed is positioned over On forcing press, top die 1-5 in the die module 1 of mold bottom is set directly to be contacted with press feet boss, so that top Die module 1 in top die 1-5 directly contacted with the pressure head of forcing press;Forcing press provides axial compressive force for mould, in axle The position-arresting disk 1-4, top die 1-5 and dip mold 1-6 of die module 1 is set to produce axial movement in the presence of to pressure, and it is spacing One-level glide slope 1-2-2-1s of the disk 1-4 leading arm 1-4-2 along the outer framework 1-2 track 1-2-2 set produces rotary motion, When reaching arc convex surface 1-2-2-2 bottoms, leading arm 1-4-2 receives arc convex surface 1-2-2-2 obstruction, causes position-arresting disk 1-4, top die 1-5 and dip mold 1-6 can not continue to move downward, and now mould completes the one-level compacting of tantalum core;Lifting pressure The pressure head of power machine, because the 1-2-2-4 of circular arc concave surface one center of circle is located at the right side of arc convex surface 1-2-2-2 bottom centre, is then limited Position disk 1-4 eventually arrives at the 1-2-2-6 of circular arc concave surface two after entering the 1-2-2-4 of circular arc concave surface one along inclined-plane 1-2-2-5;Down force pressure The pressure head of machine, because the 1-2-2-6 of circular arc concave surface two center of circle is located at the left side at arc convex surface 1-2-2-2 centers, then position-arresting disk 1-4 Leading arm 1-4-2 enter two grades of glide slope 1-2-2-3, realize that position-arresting disk 1-4, top die 1-5 and dip mold 1-6 continue to produce It is axially moved, is finally completed two grades of compactings of tantalum powder.It is the piezoelectric element that is pasted onto SMD former 202 while compacting 202-5 is passed through high frequency pumping electric signal, piezoelectric element 202-5 is produced miniature deformation, and then drive SMD former 202 to produce Dither, the inverse piezoelectric effect based on piezoelectric, make the tantalum powder in cavity 202-4 reduced in the case of dither with Friction between cavity 202-4 inwalls, decreases the intergranular frictional force of tantalum powder, realizes that tantalum powder Density Distribution is uniformly imitated Really.

Claims (9)

1. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold, it is characterised in that:The automatic classification is adjusted Section formula ultrasonic vibration low friction tantalum powder punch-forming mold includes die module (1), cavity components (2), buck plate (3), fixation Bolt (4), pressure pole block (5);The die module (1) is symmetrically arranged in cavity components (2) upper and lower ends, and passes through buck plate (3) it is fixedly connected;The buck plate (3) is arranged in two above and below cavity components (2) by rotation array axis of cavity components (2) axle center Individual end face is simultaneously fixed by fixing bolt (4);Pressure pole block (5) is coordinated by way of interference fit with cavity components (2) Connection;The cavity components (2) can be female die components (200), cavity plate component (201), SMD former (202), the assembling Plate (3) can be fixed plate (300), limiting plate (301), location-plate (302);Face A (5-1) in pressure pole block (5), can be cambered surface Or plane.
2. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature It is:The die module (1) includes housing (1-1), position-arresting disk (1-2), arbitrary-movement articulator (1-3), extension spring (1-4), thrust ball axle Hold (1-5), fixed arm-tie (1-6), pressing mold (1-7), thrust roller bearing (1-8).
3. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature It is:The housing (1-1) is hollow circular cylinder, and it is middle provided with cavity (1-1-1), cavity (1-1-1) diameter m and housing (1-1) diameter n ratios are 0.8 ~ 0.9;Track (1-1-2) is arranged between cavity (1-1-1) and housing (1-1) outer wall; Track (1-1-2) includes one-level glide slope (1-1-2-1), lower arc convex surface (1-1-2-2), two grades of glide slopes (1-1-2-3), one Level upglide surface (1-1-2-4), upper cambered surface (1-1-2-5), ramp (1-1-2-6), upper circular arc concave surface (1-1-2-7), on two grades Ring surface (1-1-2-8);In housing (1-1) outer wall bottom even provided with 4 faces I (1-1-3), and on each face I (1-1-3) It is drilled with two blind holes (1-1-4);Groove I (1-1-5) is provided with housing (1-1) top;The position-arresting disk (1-2) includes intermediate disc (1-2-1), leading arm (1-2-2);And it is provided with intermediate throughholes I (1-2-3) in intermediate disc (1-2-1);At leading arm (1-2-2) Circular groove (1-2-4) is installed provided with extension spring in end;Intermediate disc (1-2-1) is placed in cavity (1-1-1) by way of gap coordinates Inside, coordinates while leading arm (1-2-2) is placed in the track (1-1-2) being arranged symmetrically with housing (1-1);The arbitrary-movement articulator (1-3) is annular shape, and centre is provided with through hole II (1-3-1);Outer wall has been arranged symmetrically two cantilevers (1-3-2), and in cantilever (1- 3-2) end is provided with extension spring and fixes circular groove (1-3-3), coordinates with setting extension spring to install circular groove (1-2-4) in position-arresting disk (1-2) Fixed extension spring (1-4), matches somebody with somebody provided with groove II (1-3-4) in arbitrary-movement articulator (1-3) bottom with housing (1-1) top provided with groove I (1-1-5) Close fixed thrust ball bearing (1-5);Extension spring (1-4) the upper and lower ends draw ring respectively with cantilever (1-3-2) in arbitrary-movement articulator (1-3) The extension spring of setting fixes the extension spring set in circular groove (1-3-3) and position-arresting disk (1-2) and installs circular groove (1-2-4) connection;It is described Thrust ball bearing (1-5) is installed between housing (1-1) and arbitrary-movement articulator (1-3), thrust ball bearing (1-5) and arbitrary-movement articulator (1-3) Cooperation makes position-arresting disk (1-2) be protected when producing rotary motion along housing (1-1) middle orbit (1-1-2) motion in the presence of axial force Card extension spring (1-4) follows position-arresting disk (1-2) to be synchronized with the movement, and then ensures pulling force all the time edge of the position-arresting disk (1-2) by extension spring (1-4) Axis direction;The fixed arm-tie (1-6) is by disk (1-6-1) and fixing lug boss (1-6-2) two parts group set thereon Into provided with internal thread (1-6-3) in fixing lug boss (1-6-2);The pressing mold (1-7) includes pressing mold pressure head (1-7-1), pull bar (1-7-2);In pressing mold pressure head (1-7-1) close to pull bar (1-7-2) end provided with segmentation annular groove (1-7-3);At pull bar (1-7-2) end Portion is provided with external screw thread (1-7-4);The thrust roller bearing (1-8) is respectively placed in fixed arm-tie (1-6), pressing mold (1-7) and limit Between position disk (1-2), and it is fixed by fixed arm-tie (1-6) with the pull bar (1-7-2) in pressing mold (1-7), it is ensured that pressing mold The influence of (1-7) unrestricted position disk (1-2) rotary motion, remains stable axial displacement.
4. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature exists In:The cavity components (2) can be female die components (200);The female die components (200) include retainer (200-1), pressure sleeve Component (200-2), die cavity component (200-3), vibration component (200-4);The retainer (200-1) is symmetrical above and below hardened Structure, centre is provided with through hole III (200-1-1), and (the 200-1- of screwed hole I is arranged with two surfaces up and down in retainer (200-1) 2), retainer (200-1) side, which is provided with screwed hole II (200-1-3), retainer (200-1) upper board structure, is provided with open slot I (200-1-4), open slot I (200-1-4) and centerlines α are to be provided with stopper slot (200- in 25 ° ~ 35 °, lower panel structure 1-5);The pressure sleeve component (200-2) generally circular ring structure, it is externally provided with promotion voussoir (200-2-1), is promoting voussoir Provided with contact boss (200-2-1-1) in (200-2-1), (200-2- of open slot II is provided with pressure sleeve component (200-2) 2), its offset angle is consistent with angle [alpha], in pressure sleeve component (200-2) outer wall, open slot II (200-2-2) normal Direction, provided with locking button (200-2-4);The locking button (200-2-4) includes arm-tie (200-2-4-1), fixed block a (200- 2-4-2), fixed block b (200-2-4-3), middle rotary shaft (200-2-4-4), fixing axle (200-2-4-5);Locking button (200- It can 2-4) be rotated along middle rotary shaft (200-2-4-4), fixing axle (200-2-4-5) and fixed block b (200-2- during mold work 4-3) fit, when keeping the rigidity of pressure sleeve component (200-2), addition tantalum powder or taking-up tantalum core, open locking button (200-2-4) Facilitate the placement and taking-up of electrode;Pressure sleeve component (200-2) inwall be provided with along central shaft uniform array N (N be more than Positive integer equal to 1) individual wedge (200-2-3), and wedge (200-2-3) raised floor is provided with chute (200-2-3- 1) its angle γ is set to 5 ° ~ 10 ° and die cavity component (200-3) cooperation, and tangential force is converted into diametrically opposite radial direction Power;The die cavity component (200-3) includes inner chamber body (200-3-1) and Ball Transmission component (200-3-2);The inner chamber body (200-3-1) is hollow circular cylinder, and centre is provided with inner chamber (200-3-1-1), and bottom is provided with positioning boss (200-3-1-2), interior There is N number of semi arch concave surface (200-3-1-3) in cavity (200-3-1) centre position along outer wall by rotation array axis of central axis, Open slot IV (200-3-1-4) is provided with inner chamber body (200-3-1), its deviation angle in pressure sleeve component (200-2) with opening Mouth groove II (200-2-2) is consistent;The Ball Transmission component (200-3-2) includes ball retainer (200-3-2-1), rolling Pearl (200-3-2-2);(200-3-2-3) deviation angle of open slot III and inner chamber are provided with ball retainer (200-3-2-1) The angle of body (200-3-1) upper shed groove IV (200-3-1-4) is consistent, ball (200-3-2-2) and semi arch concave surface Chute (200-2-3-1) contact in (200-3-1-3), pressure sleeve component (200-2);The vibration component (200-4) includes Pretension bolt (200-4-1), piezo-electric stack mounting seat (200-4-2), small fixing bolt (200-4-3) and piezo-electric stack (200- 4-4);Pretension bolt (200-4-1) which is provided with manual adjusting knob (200-4-1-1), regulation screw thread (200-4-1-2), piezoelectric pile Folded mounting seat (200-4-2) is square, and inside is poroid for ladder, and provided with aspect (200-4-2-1), counter sink (200-4-2- 2), the counter sink (200-4-2-2) and small fixing bolt (200-4-3) coordinate by piezo-electric stack mounting seat (200-4-2) with Pretension bolt (200-4-1) is fixed, and piezo-electric stack (200-4-4) is simultaneously fixed on piezo-electric stack mounting seat by gluing mode In (200-4-2) in aspect (200-4-2-1), another side in pressure sleeve component (200-2) with promoting voussoir (200-2-1) to set Contact boss (200-2-1-1) laminating, and then by piezo-electric stack (200-4-4) produce power pass to pressure sleeve component (200-2)。
5. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature exists In:The buck plate (3) can be fixed plate (300);Described its section of fixed plate (300) is triangle, is provided with bolt Fixing hole (300-1), fixed lobe (300-2);Fixed plate (300) is using female die components (200) axle center as rotary shaft, array arrangement In female die components (200) up and down two end faces and by fixing bolt (4) pass through bolt fixing hole (300-1) and female die components (200) fixed, the fixed lobe (300-2) set thereon and the blind hole (1-1-4) of housing (1-1) outer wall bottom coordinate with fixation Die module (1);Pressure pole block (5) which is provided with face A (5-1), and pressure pole block (5) is matched somebody with somebody provided with pressing plate (5-2) by interference The mode of conjunction is placed in the bottom surface of the i.e. each open slot in female die components (200) centre position through the open slot of each component.
6. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature exists In:The cavity components (2) can be cavity plate component (201);The cavity plate component (201) includes outer chamber (201-1), inner chamber body Holder (201-2), inner chamber body (201-3), Power Component (201-4);The outer chamber (201-1) generally hollow circuit cylinder Retainer (201-1-1) under retainer (201-1-1) under inner chamber body, the inner chamber body is provided with inside body, its bottom surface to which is provided with Array through-hole one (201-1-1-1) by pivot of outer chamber (201-1) axis;It is provided with sideways in outer chamber (201-1) The outer hollow circular cylinder (201-1-2) with intracavitary of chamber is connected, and in its inwall provided with internal thread I (201-1-2-1);In outer chamber (201-1) inwall has four groups of screwed holes one (201-1-3) that two are one group by pivot uniform array of axis;In described Cavity holder (201-2) includes inner ring (201-2-1), connecting rib (201-2-2), on inner ring (201-2-1) outer wall Uniform array has using vertical center line as four groups of through holes three (201-2-1-1) that two through holes of pivot are one group, in inner ring Electrode standing groove I (201-2-1-2) is provided with (201-2-1);Connecting rib (201-2-2) which is provided with (201- of through hole two 2-2-1), cambered surface (201-2-2-2), through hole two (201-2-2-1) coordinates with screwed hole one (201-1-3), is bolted Mode inner chamber body holder (201-2) and outer chamber (201-1) is fixed, and cambered surface (201-2-2-2) can be with outer chamber (201-1) inwall is fitted, and inner chamber body holder (201-2) can be made preferably fixed with outer chamber (201-1);The inner chamber body (201-3) includes gear frame (201-3-1), die cavity (201-3-2), flexible hinge (201-3-3), (201- of electrode standing groove II 3-4);The gear frame (201-3-1) is connected with die cavity (201-3-2) by flexible hinge (201-3-3), and the electrode is placed Groove II (201-3-4) is arranged at two flexible hinge (201-3-3) angular bisector positions, and groove depth is h, and h is about inner chamber The 1/2 of body (201-3) total height;Gear frame (201-3-1) outer surface is provided with transmission boss (2-3-1-1), by power packages The power of the generation of part (201-4) passes to gear frame (201-3-1);Described its upper and lower ends of inner chamber body (201-3) are arranged symmetrically Have a screwed hole two (201-3-2-2), the screwed hole two (201-3-2-2) two is one group, with die cavity (201-3-2) it is vertical in Heart line is four groups of rotary shaft uniform array, and screwed hole two (201-3-2-2) passes through fastening bolt (4) and inner chamber body holder Through hole two (201-2-2-1) is connected in (201-2);The Power Component (201-4) include screw putter (201-4-1), Piezo-electric stack (201-4-2);The screw putter (201-4-1) include knob (201-4-1-1), threaded rod (201-4-1-2), Bulb (201-4-1-3) and ball-head cover (201-4-1-4);Threaded rod (201-4-1-2) coordinates with internal thread I (201-1-2-1); Ball-head cover (201-4-1-4) its front end face is provided with plane, while ball-head cover (201-4-1-4) coordinates with bulb (201-4-1-3), Can rotate, tilt in certain angle, make the piezo-electric stack (201-4-2) that is bonded thereon can preferably with inner chamber body (201-3) Laminating, plays more preferable pretension, the effect of transmission.
7. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature It is:The buck plate (3) can be limiting plate (301);Described its structure of limiting plate (301) is hardened structure, is provided with limit Position raised (301-1), bolt hole (301-2), limiting plate (301) is using axle center as rotary shaft, and array is arranged in cavity plate component (201) two end faces and fixed through bolt hole (301-2) and cavity plate component (201) by fastening bolt (4) up and down, thereon The spacing preiection (301-1) of setting coordinates with the semi arch blind hole (1-1-4) of supporter (1-1) outer wall bottom;Due to limiting plate (301) being connected not by bolt between supporter (1-1), but by means of fixed lobe (301-1) and semicircle Arc blind hole (1-1-4) fits through extrusion fit and fixed, and facilitates fractionation, installation of the die module (1) with cavity plate component (201); Pressure pole block (5) which is provided with face A (5-1), and pressure pole block (5) is passed through provided with pressing plate (5-2) by way of interference fit The open slot of each component is placed in cavity plate component (201) centre position i.e. bottom surface of electrode standing groove.
8. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature exists In:The cavity components (2) can be SMD former (202);The SMD former (202) includes threaded mounting hole (202- 1), piezoelectric element sticking veneer (202-2), neck (202-3) and cavity (202-4);The threaded mounting hole (202-1) is symmetrical On the outer wall for being arranged in SMD former (202) upper and lower ends;Described SMD former (202) outer surface is provided with 4n pressure Electric material sticking veneer (202-2) (n is the positive integer more than or equal to 1);Described SMD former (202) is along two piezoelectric elements Rib between sticking veneer (202-2) is provided with neck (202-3);The SMD former (202) is internally provided with cavity (2- 4);The axis of piezoelectric element (202-5) length direction center line and SMD former (202) has certain angle of inclination, its model Enclose for 30 ° ~ 60 °;Described piezoelectric element sticking veneer (202-2) length value c, width value d and the length value e of piezoelectric (6), Ratio c/e, d/f between width value f is between 1.2 ~ 1.5.
9. automatic classification adjustable type ultrasonic vibration low friction tantalum powder punch-forming mold according to claim 1, its feature It is:The buck plate (3) can be location-plate (302), and the location-plate (302) includes mounting hole (302-1) and positioning convex (303-2);Pressure pole block (5) is provided with face A (5-1) and pressing plate (5-2);The face A (5-1) and piezoelectric element sticking veneer (202-2) fits;The pressing plate (5-2) is inserted in the neck (2-4) of SMD former (202).
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111360248A (en) * 2020-03-31 2020-07-03 郭亚亚 Improved generation one-die multi-cavity powder metallurgy forming die
CN117380955A (en) * 2023-12-13 2024-01-12 合肥工业大学 Forming device and method for cylindrical part made of composite material

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JPS58181803A (en) * 1982-04-19 1983-10-24 Mitsubishi Metal Corp Compresson-molding apparatus
CN204122755U (en) * 2014-09-30 2015-01-28 中国振华(集团)新云电子元器件有限责任公司 A kind of mould of tantalum capacitor anodes tantalum block and the discharging ring of use thereof
CN105643975A (en) * 2016-01-06 2016-06-08 中国工程物理研究院化工材料研究所 Powder material pressing molding safety device under assistance of ultrasonic vibration
CN106611655A (en) * 2015-07-28 2017-05-03 长春维鸿东光电子器材有限公司 Special forming mold for circular tantalum core of tantalum capacitor and using method thereof

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Publication number Priority date Publication date Assignee Title
JPS58181803A (en) * 1982-04-19 1983-10-24 Mitsubishi Metal Corp Compresson-molding apparatus
CN204122755U (en) * 2014-09-30 2015-01-28 中国振华(集团)新云电子元器件有限责任公司 A kind of mould of tantalum capacitor anodes tantalum block and the discharging ring of use thereof
CN106611655A (en) * 2015-07-28 2017-05-03 长春维鸿东光电子器材有限公司 Special forming mold for circular tantalum core of tantalum capacitor and using method thereof
CN105643975A (en) * 2016-01-06 2016-06-08 中国工程物理研究院化工材料研究所 Powder material pressing molding safety device under assistance of ultrasonic vibration

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111360248A (en) * 2020-03-31 2020-07-03 郭亚亚 Improved generation one-die multi-cavity powder metallurgy forming die
CN111360248B (en) * 2020-03-31 2023-04-18 珠海精磁新材料技术有限公司 Improved generation one-die multi-cavity powder metallurgy forming die
CN117380955A (en) * 2023-12-13 2024-01-12 合肥工业大学 Forming device and method for cylindrical part made of composite material
CN117380955B (en) * 2023-12-13 2024-02-23 合肥工业大学 Forming device and method for cylindrical part made of composite material

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