CN106989082A - A kind of hydraulic oil Intelligent purifying detection control apparatus - Google Patents
A kind of hydraulic oil Intelligent purifying detection control apparatus Download PDFInfo
- Publication number
- CN106989082A CN106989082A CN201710288154.9A CN201710288154A CN106989082A CN 106989082 A CN106989082 A CN 106989082A CN 201710288154 A CN201710288154 A CN 201710288154A CN 106989082 A CN106989082 A CN 106989082A
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- Prior art keywords
- pipeline
- oil
- tank
- hydraulic
- working
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
Abstract
The invention discloses a kind of hydraulic oil Intelligent purifying detection control apparatus, including multiple online granule detecting sensors, absolute oil tank, working tank and slop tank, the both sides of the online granule detecting sensor are connected with circulating line, the two ends of the circulating line are connected to the first pipeline and second pipe, the upper end of 3rd pipeline is connected with the 4th pipeline, the upper end of 5th pipeline is provided with the 6th pipeline, one end of 6th pipeline is connected with oil conditioner, the other end of the oil conditioner is connected with absolute oil tank, the lower end of the slop tank is connected with dredge pump by pipeline, the absolute oil tank is connected by pipeline with working tank, the lower end of the working tank is connected with oil filter by pipeline, the other end of the oil filter is connected with the side surface upper part of working tank.The present invention need not increase many equipment, and clear principle can realize that the hydraulic oil of porous headstock gear is concentrated and automatically process, possess good application prospect.
Description
Technical field
The present invention relates to hydraulic oil Intelligent Measurement purification techniques field, more particularly to a kind of detection control of hydraulic oil Intelligent purifying
Device processed.
Background technology
With the construction of large-scale water conservancy and hydropower hinge, gate hydraulic headstock gear is used widely, the quality of hydraulic pressure oil product
Difficult point as hydraulic headstock gear daily operation management.Hydraulic headstock gear is generally required to the requirement of hydraulic pressure oil quality reaches NAS
9 grades,, will be to members such as hydraulic oil pump, hydraulic power unit valve block, filters if can not find and change in time after hydraulic oil pollution
Part results in blockage or jam, and then influences the normal work of hydraulic headstock gear.And in actual use due to lacking hydraulic oil
The real-time detection means of product, general use after manually periodically sampling detection, discovery oil quality are unqualified carries out fluid replacing again
Method, this process it is uncertain more, and the oil liquid detection and Renewal process of many headstock gears are cumbersome, change not
Corrected oil liquid is essentially as scrap processing, and the consumption of hydraulic pressure oil product is larger.
With the development of sensor and control technology, the control of gate hydraulic headstock gear progressively employs computer or PLC
Control system, realizes computer controlled automatic function.But how accurate anticipation and the quality of hydraulic pressure oil product is measured, and carried out not
The automatic replacing of qualified oil product, is always the problem of design is paid close attention to attendant therefore, the present invention proposes a kind of hydraulic oil intelligence
Detection control apparatus can be purified.
The content of the invention
The invention aims to solve shortcoming present in prior art, and a kind of hydraulic oil Intelligent purifying proposed
Detection control apparatus.
To achieve these goals, present invention employs following technical scheme:
A kind of hydraulic oil Intelligent purifying detection control apparatus, including multiple online granule detecting sensors, absolute oil tank, operation
Oil tank and slop tank, the both sides of the online granule detecting sensor are connected with circulating line, the two of the circulating line
End is connected to the first pipeline and second pipe, and first pipeline is connected with the 3rd pipeline, the upper end of the 3rd pipeline
The 4th pipeline is connected with, the 4th pipeline is connected with absolute oil tank, working tank and slop tank respectively, the second pipe connection
There is the 5th pipeline, the upper end of the 5th pipeline is provided with the 6th pipeline, and one end of the 6th pipeline is connected with oil conditioner, described
The other end of oil conditioner is connected with absolute oil tank, and the lower end of the slop tank is connected with dredge pump by pipeline, and the absolute oil tank leads to
Piping is connected with working tank, and the lower end of the working tank is connected with oil filter by pipeline, the oil filter it is another
End is connected with the side surface upper part of working tank.
It is preferred that, multiple online granule detecting sensors are arranged on hydraulic power unit working line.
It is preferred that, it is mounted on circulating pump on first pipeline or second pipe.
It is preferred that, multiple online granule detecting sensors, reversal valve and circulating pump are connected with computer.
It is preferred that, reversal valve is installed on the circulating line.
Compared with prior art, the beneficial effects of the invention are as follows:By online granularity sensor, working solution is pressed oil
Oil quality carries out real-time online detection, on this basis, accumulative by the hydraulic headstock gear working time, carries out hydraulic pressure oil product
Anticipation, when real time detection signal reflect hydraulic pressure oil quality do not meet setting threshold value when, using headstock gear inoperative when
Between, automatic start circulating pump carries out hydraulic oil circulation filtering function, can accurately realize the on-line intelligence inspection of headstock gear hydraulic oil
Survey, it is possible to use circulating pump realizes the automatic control function of hydraulic oil filtering circulation or Renewal process, stoste force feed can be reduced
The working strength of artificial treatment, in Hydraulic Hoist System, the on-line checking of hydraulic pressure oil product and automatically processes always one
Problem, the promptly and accurately detection and processing of hydraulic pressure oil product directly affect the normal work of hydraulic power unit and headstock gear, so as to
The normal operation of gate is had influence on, the present invention need not increase many equipment, and clear principle, simple structure can be realized many
The hydraulic oil of hole headstock gear is concentrated and automatically processed, and possesses good application prospect.
Brief description of the drawings
Fig. 1 is a kind of structural representation of hydraulic oil Intelligent purifying detection control apparatus proposed by the present invention;
Fig. 2 is the partial enlarged drawing of part A in Fig. 1.
In figure:1 absolute oil tank, 2 oil conditioners, 3 working tanks, 4 oil filters, 5 slop tanks, 6 dredge pumps, 7 the 4th pipelines, 8
Three pipelines, 9 the 6th pipelines, 10 first pipelines, 11 the 5th pipelines, 12 second pipes, 13 reversal valves, 14 online granule detectings
Sensor, 15 circulating lines.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
Reference picture 1-2, a kind of hydraulic oil Intelligent purifying detection control apparatus, including multiple online granule detecting sensings
Device 14, absolute oil tank 1, working tank 3 and slop tank 5, the both sides of online granule detecting sensor 14 are connected with circulating line
15, the two ends of circulating line 15 are connected to the first pipeline 10 and second pipe 12, and the first pipeline 10 is connected with the 3rd pipeline
8, the upper end of the 3rd pipeline 8 is connected with the 4th pipeline 7, and the 4th pipeline 7 connects with absolute oil tank 1, working tank 3 and slop tank 5 respectively
Connect, second pipe 12 is connected with the 5th pipeline 11, the upper end of the 5th pipeline 11 is provided with the 6th pipeline 9, and one end of the 6th pipeline 9 connects
Oil conditioner 2 is connected to, the other end of oil conditioner 2 is connected with absolute oil tank 1, and the lower end of slop tank 5 is connected with dredge pump 6 by pipeline,
Absolute oil tank 1 is connected by pipeline with working tank 3, and the lower end of working tank 3 is connected with oil filter 4 by pipeline, oil filter 4
The other end is connected with the side surface upper part of working tank 3, and by online granularity sensor 14, oil quality is pressed oil to working solution
Amount carries out real-time online detection, on this basis, accumulative by the hydraulic headstock gear working time, carries out the anticipation of hydraulic pressure oil product,
When real time detection signal reflects that hydraulic pressure oil quality does not meet setting threshold value, using the non-working time of headstock gear, from
The dynamic circulating pump that starts carries out hydraulic oil circulation filtering function, can accurately realize the on-line intelligence detection of headstock gear hydraulic oil, can
To realize the automatic control function of hydraulic oil filtering circulation or Renewal process using circulating pump, the artificial place of stoste force feed can be reduced
The working strength of reason, in Hydraulic Hoist System, the on-line checking of hydraulic pressure oil product and automatically processes always one problem, liquid
The promptly and accurately detection and processing of force feed product directly affect the normal work of hydraulic power unit and headstock gear, so as to have influence on lock
The normal operation of door, the present invention need not increase many equipment, and clear principle, simple structure can realize porous headstock gear
Hydraulic oil concentrate automatically process, possess good application prospect.
In the present invention, multiple online granule detecting sensors 14 are arranged on hydraulic power unit working line, the first pipe
Circulating pump, multiple online granule detecting sensors 14, reversal valve 13 and circulation are mounted on road 10 or second pipe 12
Pump is connected with computer, and reversal valve 13 is provided with circulating line 15.
In the use of the present invention, by online granularity sensor 14, being carried out to working solution force feed oil quality real-time
On-line checking, it is on this basis, accumulative by the hydraulic headstock gear working time, the anticipation of hydraulic pressure oil product is carried out, when real-time detection
When signal reflects that hydraulic pressure oil quality does not meet setting threshold value, the non-working time of headstock gear, automatic start circulation are utilized
Pump carries out hydraulic oil circulation filtering function, secondly, after repeatedly circulation, oil product off quality, using pipeline road, leads to
The combination of circulating pump and reversal valve is crossed, by the slop oil pump in pumping plant fuel tank to concentration slop tank 5, after sump oil is drained, then
By the switching of reversal valve 13, cleaning solution is pumped into automatically and is pressed oil to hydraulic power unit fuel tank, the sump oil of concentration slop tank 5 will pass through filter
4 groups of oil machine carries out three-level depth-type filtration automatically, reaches the purpose recycled, finally, by computer to many hydraulic power units
Work oil quality carry out on-line intelligence detection and process record, pass through headstock gear service data statistics and carry out oil quality
Anticipation, and formed empirical algorithms realize oil quality management and self-purging processing, can accurately realize headstock gear hydraulic oil
On-line intelligence is detected, it is possible to use circulating pump realizes the automatic control function of hydraulic oil filtering circulation or Renewal process, can drop
Low stoste presses oil the working strength of artificial treatment, in Hydraulic Hoist System, the on-line checking of hydraulic pressure oil product and automatically processes
Always one problem, the promptly and accurately detection and processing of hydraulic pressure oil product directly affect the normal work of hydraulic power unit and headstock gear
Make, so as to have influence on the normal operation of gate, the present invention need not increase many equipment, clear principle, simple structure,
It can realize that the hydraulic oil of porous headstock gear is concentrated to automatically process, possess good application prospect.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (5)
1. a kind of hydraulic oil Intelligent purifying detection control apparatus, including multiple online granule detecting sensors(14), absolute oil
Tank(1), working tank(3)And slop tank(5), it is characterised in that the online granule detecting sensor(14)Both sides
It is connected with circulating line(15), the circulating line(15)Two ends be connected to the first pipeline(10)And second pipe
(12), first pipeline(10)It is connected with the 3rd pipeline(8), the 3rd pipeline(8)Upper end be connected with the 4th pipeline
(7), the 4th pipeline(7)Respectively with absolute oil tank(1), working tank(3)And slop tank(5)Connection, the second pipe
(12)It is connected with the 5th pipeline(11), the 5th pipeline(11)Upper end be provided with the 6th pipeline(9), the 6th pipeline(9)
One end be connected with oil conditioner(2), the oil conditioner(2)The other end be connected with absolute oil tank(1), the slop tank(5)Under
End is connected with dredge pump by pipeline(6), the absolute oil tank(1)Pass through pipeline and working tank(3)Connection, the working tank
(3)Lower end oil filter is connected with by pipeline(4), the oil filter(4)The other end and working tank(3)Side surface upper part
It is connected.
2. a kind of hydraulic oil Intelligent purifying detection control apparatus according to claim 1, it is characterised in that it is multiple it is described
Wire type granule detecting sensor(14)On hydraulic power unit working line.
3. a kind of hydraulic oil Intelligent purifying detection control apparatus according to claim 1, it is characterised in that described first
Pipeline(10)Or second pipe(12)On be mounted on circulating pump.
4. a kind of hydraulic oil Intelligent purifying detection control apparatus according to claim 1 or 3, it is characterised in that Duo Gesuo
State online granule detecting sensor(14), reversal valve(13)It is connected with circulating pump with computer.
5. a kind of hydraulic oil Intelligent purifying detection control apparatus according to claim 1, it is characterised in that the circulation pipe
Road(15)On reversal valve is installed(13).
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CN201710288154.9A CN106989082B (en) | 2017-04-27 | 2017-04-27 | A kind of hydraulic oil Intelligent purifying detection control apparatus |
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CN201710288154.9A CN106989082B (en) | 2017-04-27 | 2017-04-27 | A kind of hydraulic oil Intelligent purifying detection control apparatus |
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CN106989082A true CN106989082A (en) | 2017-07-28 |
CN106989082B CN106989082B (en) | 2018-10-19 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103790898A (en) * | 2014-02-26 | 2014-05-14 | 安徽合力股份有限公司 | Cleaning and purifying device used for hydrodynamic transmission |
CN104100604A (en) * | 2014-07-17 | 2014-10-15 | 安徽好运机械有限公司 | Device and method for filtering hydraulic oil of forklift |
US20150000378A1 (en) * | 2013-06-27 | 2015-01-01 | Vetco Gray Controls Limited | Monitoring a hydraulic fluid filter |
CN104389855A (en) * | 2014-11-20 | 2015-03-04 | 衡阳合力工业车辆有限公司 | Oil replacing method and oil replacing system |
CN204572639U (en) * | 2015-03-27 | 2015-08-19 | 上海梅山钢铁股份有限公司 | A kind of oil intelligent purification plant |
CN205861498U (en) * | 2016-08-04 | 2017-01-04 | 北京航峰科伟装备技术股份有限公司 | In a kind of online oil, grain testing apparatus is polluted in abrasion |
-
2017
- 2017-04-27 CN CN201710288154.9A patent/CN106989082B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150000378A1 (en) * | 2013-06-27 | 2015-01-01 | Vetco Gray Controls Limited | Monitoring a hydraulic fluid filter |
CN103790898A (en) * | 2014-02-26 | 2014-05-14 | 安徽合力股份有限公司 | Cleaning and purifying device used for hydrodynamic transmission |
CN104100604A (en) * | 2014-07-17 | 2014-10-15 | 安徽好运机械有限公司 | Device and method for filtering hydraulic oil of forklift |
CN104389855A (en) * | 2014-11-20 | 2015-03-04 | 衡阳合力工业车辆有限公司 | Oil replacing method and oil replacing system |
CN204572639U (en) * | 2015-03-27 | 2015-08-19 | 上海梅山钢铁股份有限公司 | A kind of oil intelligent purification plant |
CN205861498U (en) * | 2016-08-04 | 2017-01-04 | 北京航峰科伟装备技术股份有限公司 | In a kind of online oil, grain testing apparatus is polluted in abrasion |
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