CN106986638A - A kind of tungstates ultralow dielectric microwave dielectric ceramic containing aluminium - Google Patents
A kind of tungstates ultralow dielectric microwave dielectric ceramic containing aluminium Download PDFInfo
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Abstract
The invention discloses a kind of tungstates temperature-stable ultralow dielectric microwave dielectric ceramic Li containing aluminium3Al3W2O12And preparation method thereof.(1) it is Li more than 99.9% (percentage by weight) by purity2CO3、Al2O3And WO3Starting powder press Li3Al3W2O12Composition weigh dispensing;(2) by step (1) raw material wet ball-milling mix 12 hours, ball-milling medium is distilled water, after drying in 1100 DEG C of air atmospheres pre-burning 6 hours;(3) after binding agent is added in powder made from step (2) and is granulated, re-compacted shaping is finally sintered 4 hours in 1150~1200 DEG C of air atmospheres;Described binding agent uses mass concentration for 5% poly-vinyl alcohol solution, and the addition of polyvinyl alcohol accounts for the 3% of powder gross mass.Ceramics prepared by the present invention are sintered well below 1200 DEG C, and dielectric constant reaches 8.2~8.8, and its quality factor q f values are up to 92000 113000GHz, and temperature coefficient of resonance frequency is small, industrially there is great application value.
Description
Technical field
The present invention relates to dielectric ceramic material, more particularly to for manufacturing ceramic substrate, the resonance that microwave frequency is used
Dielectric ceramic material of microwave device such as device and wave filter and preparation method thereof.
Background technology
Microwave dielectric ceramic refers to be applied in microwave frequency band (mainly UHF and SHF frequency ranges) circuit as dielectric material
And the ceramics of one or more functions are completed, it is widely used as resonator, wave filter, dielectric substrate and medium in modern communication
The components such as wave circuit, are the key foundation materials of modern communication technology, in portable mobile phone, automobile telephone, nothing
There is highly important application in terms of rope phone, television satellite recipient and military radar, in the small-sized of modern communication instrument
Change, it is integrated during just playing increasing effect.
Applied to the dielectric ceramic of microwave frequency band, the requirement of following dielectric property should be met:(1) seriation permittivity εr
To adapt to the requirement of different frequency and different application occasion;(2) high quality factor q value or low dielectric loss tan δ are to reduce
Noise, typically requires Qf >=3000GHz;(3) the temperature coefficient τ of resonant frequencyfIt is as small as possible to ensure heat that device has had
Stability, general -10ppm/ DEG C of requirement≤τf≤+10ppm/℃.Just had tried to electricity from late 1930s in the world
Dielectric material is applied to microwave technology, and prepares TiO2Microwave dielectric filter, but its temperature coefficient of resonance frequency τfIt is too big and
Can not be practical.Since the seventies in last century, the large-scale development to medium ceramic material is started, according to relative Jie
Electric constant εrSize with using frequency range difference, generally the microwave-medium ceramics for having been developed that He developing can be divided into 4
Class.
(1) ultralow dielectric microwave dielectric ceramic, main representative is Al2O3-TiO2、Y2BaCuO5、MgAl2O4With
Mg2SiO4Deng its εr≤ 20, quality factor q × f >=50000GHz, τf≤10ppm/℃.It is mainly used in microwave base plate and height
Hold microwave device.
(2) low εrWith the microwave dielectric ceramic of high q-factor, mainly BaO-MgO-Ta2O5,BaO-ZnO-Ta2O5Or BaO-
MgO-Nb2O5,BaO-ZnO-Nb2O5System or the hybrid system MWDC materials between them.Its εr=20~35, Q=(1~2)
×104(under f >=10GHz), τf≈0.It is mainly used in humorous as medium in the microwave communication equipments such as f >=8GHz direct broadcasting satellite
Shake device.
(3) medium εrWith the microwave dielectric ceramic of Q values, it is mainly with BaTi4O9、Ba2Ti9O20(Zr, Sn) TiO4Etc. for
The MWDC materials of base, its εr=35~45, Q=(6~9) × 103(under f=3~-4GHz), τf≤5ppm/℃.It is main to use
Dielectric resonator device is used as in the microwave military radar and communication system in 4~8GHz frequency ranges.
(4) high εrAnd the relatively low microwave dielectric ceramic of Q values, it is mainly used in civilian movement in 0.8~4GHz frequency ranges and leads to
News system, this is also the emphasis of microwave dielectric ceramic research.Since the eighties, Kolar, Kato et al. have found and have studied in succession
Perovskite-like tungsten bronze type BaO-Ln2O3—TiO2Serial (Ln=La, Sm, Nd or Pr etc., abbreviation BLT systems), composite perofskite
Structure C aO-Li2O—Ln2O3—TiO2Series, lead base series material, Ca1-xLn2x/3TiO3It is contour εrMicrowave dielectric ceramic,
Wherein BaO-Nd of BLT systems2O3—TiO2Material dielectric constant reaches 90, lead base series (Pb, Ca) ZrO3Dielectric constant reaches
To 105.
The sintering temperature of the above material system is generally greater than 1300 DEG C, it is impossible to directly with the low-melting-point metal such as Ag and Cu
Burn altogether and form multilayer ceramic capacitor.In recent years, with LTCC Technology (Low Temperature Co-fired
Ceramics, LTCC) development and microwave multilayer device development requirement, researcher both domestic and external is to some low fever's system materials
Material has carried out extensive exploration and research, mainly using devitrified glass or glassceramic composite system, because of low melting point glass
Glass mutually has of a relatively high dielectric loss, and the presence of glass phase substantially increases the dielectric loss of material.Therefore develop without glass
Low fever's microwave dielectric ceramic materials of glass phase are the emphasis of current research.
Explore with develop it is new can be during low fever's microwave dielectric ceramic material, the low Li bases of intrinsic sintering temperature
The material systems such as compound, Bi based compounds, tungstates system compound and tellurate system compound get the attention with
Research, but be due to three performance indications (ε of microwave dielectric ceramicrWith Qf and τf) between be the relation mutually restricted (see text
Offer:Restricting relation between microwave dielectric ceramic materials dielectric properties, Zhu Jianhua, Liang Fei, Wang Xiaohong, Lv Wenzhong, electronic component with
Material, phase March the 3rd in 2005), meet three performance requirements and the single-phase microwave-medium ceramics of low temperature sintering are considerably less, it is main
If their temperature coefficient of resonance frequency generally excessive or quality factor it is relatively low and can not application request.At present to micro-
Most of research of ripple media ceramic is the summary of experience drawn by many experiments, but illustrates micro- without complete theory
The relation of structure and dielectric properties is seen, therefore, its resonance frequency can not be also predicted from the composition and structure of compound in theory
The microwave dielectric property such as rate temperature coefficient and quality factor, which greatly limits low temperature co-firing technology and microwave multilayer
The development of device.Exploration and exploitation can low-temperature sintering there is (- 10ppm/ DEG C≤τ of near-zero resonance frequency temperature coefficient simultaneouslyf≤
+ 10ppm/ DEG C) with the microwave dielectric ceramic of higher figure of merit it is that those skilled in the art thirst for solving but being all the time difficult to always
The problem succeeded.
The content of the invention
It is an object of the invention to provide a kind of there is good heat endurance to be situated between with low-loss ultralow dielectric microwave
Electroceramics material and preparation method thereof.
The chemical composition of the microwave dielectric ceramic material of the present invention is Li3Al3W2O12。
The preparation method step of this microwave dielectric ceramic material is:
(1) it is Li more than 99.9% (percentage by weight) by purity2CO3、Al2O3And WO3Starting powder press
Li3Al3W2O12Composition weigh dispensing.
(2) step (1) raw material wet ball-milling is mixed 12 hours, ball-milling medium is distilled water, it is big at 1100 DEG C after drying
Pre-burning 6 hours in gas atmosphere.
(3) after binding agent is added in powder made from step (2) and is granulated, re-compacted shaping, finally 1150~
Sintered 4 hours in 1200 DEG C of air atmospheres;Described binding agent uses mass concentration for 5% poly-vinyl alcohol solution, polyethylene
Alcohol addition accounts for the 3% of powder gross mass.
Advantages of the present invention:Li3Al3W2O12Ceramic sintering temperature is relatively low, and cost of material is low;Its dielectric constant reaches 8.2~
8.8, quality factor q f value are up to 92000-113000GHz, the temperature coefficient τ of its resonant frequencyfSmall, temperature stability is good;Can
The manufacture of the microwave devices such as various medium substrates, resonator and wave filter is widely used in, low temperature co-firing technology and microwave can be met
The technology of multilayer device needs.
Embodiment
Embodiment:
Table 1 shows 3 specific embodiments and its microwave dielectric property for constituting the different sintering temperatures of the present invention.It is made
Preparation Method is as described above, carry out the evaluation of microwave dielectric property with cylindrical dielectric resonator method.
This ceramics can be widely used for the manufacture of the microwave devices such as various medium substrates, resonator and wave filter, can meet shifting
The technology of the systems such as dynamic communication and satellite communication needs.
Table 1:
Claims (1)
1. a kind of high quality factor temperature-stable ultralow dielectric microwave dielectric ceramic, it is characterised in that the micro-wave dielectric
Ceramics chemical composition be:Li3Al3W2O12;
The preparation method of the microwave dielectric ceramic is concretely comprised the following steps:
(1) it is Li more than 99.9% (percentage by weight) by purity2CO3、Al2O3And WO3Starting powder press Li3Al3W2O12's
Composition weighs dispensing;
(2) step (1) raw material wet ball-milling is mixed 12 hours, ball-milling medium is distilled water, in 1100 DEG C of air gas after drying
Pre-burning 6 hours in atmosphere;
(3) after binding agent is added in powder made from step (2) and is granulated, re-compacted shaping, finally at 1150~1200 DEG C
Sintered 4 hours in air atmosphere;Described binding agent uses mass concentration for 5% poly-vinyl alcohol solution, polyvinyl alcohol addition
Amount accounts for the 3% of powder gross mass.
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