CN106984868A - A kind of processing unit (plant) and application method for automobile cooling pipe notch - Google Patents
A kind of processing unit (plant) and application method for automobile cooling pipe notch Download PDFInfo
- Publication number
- CN106984868A CN106984868A CN201710331729.0A CN201710331729A CN106984868A CN 106984868 A CN106984868 A CN 106984868A CN 201710331729 A CN201710331729 A CN 201710331729A CN 106984868 A CN106984868 A CN 106984868A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- pusher cylinder
- cutting
- plant
- cooling pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Accessories And Tools For Shearing Machines (AREA)
- Punching Or Piercing (AREA)
Abstract
The present invention relates to a kind of operating method of the processing unit (plant) for automobile cooling pipe notch, mainly solve deviation present in prior art big, the uneven technical problem of clamping force, the present invention is by using including control unit, the mould cutting installing mechanism being connected with control unit, equipment supporter is arranged at the safety door of equipment supporter, the mould cutting installing mechanism includes cutting mechanism, the installing mechanism being correspondingly arranged with cutting mechanism；The installing mechanism includes pushing mechanism；The pushing mechanism includes pusher cylinder, and the fast fixture being connected, mould rack are turned on pusher cylinder；The fast fixture includes being located at pusher cylinder fixed mechanism, the cylinder pushing block being connected with pusher cylinder fixed mechanism, the sliding block being connected respectively with air cylinder fixing mechanism and cylinder pushing block, the clamping block on sliding block, gripping block；The technical scheme of guide rail is correspondingly arranged below sliding block, the problem is preferably resolved, available in the cutting of automobile cooling pipe notch.
Description
Technical field
The present invention relates to automobile cooling pipe notch cutter device field, it is related specifically to a kind of for automobile cooling pipe notch
Processing unit (plant) and application method.
Background technology
Automobile cooling system can use automobile cooling pipe as part.Automobile cooling water pipe is gone out by a water inlet pipe and one
Water pipe is one group and is applied in combination that its pipe shaft is in irregular bending, is generally folded and formed by 3D shape tubes.It is cold for automobile
But the processing of tube seat mouthful is constantly subjected to the concern of industry as important procedure therein.
There is notch deviation more than allowable tolerance, the clamping of fixture in the existing processing unit (plant) for automobile cooling pipe notch
Power is uneven, and the uneven technical problem in face is clamped for workpiece tube.Subject matter is the structure directing deviation of jet-bedding part,
The positioning of workpiece pipe clamp is inaccurate.It is used for therefore it provides a kind of machining accuracy is high, product qualified rate is high, operating efficiency is high
The processing unit (plant) of automobile cooling pipe notch is just necessary.
The content of the invention
The technical problems to be solved by the invention are that notch deviation present in prior art is more than allowable tolerance, fixture
Clamping force is uneven, for workpiece tube clamping face it is uneven the problem of.A kind of new processing for automobile cooling pipe notch is provided
Device, the cutter device has the characteristics of operating efficiency is high, precision is high, workpiece tube clamps uniform.
In order to solve the above technical problems, the technical scheme used is as follows：
A kind of processing unit (plant) for automobile cooling pipe notch, including control unit, the mould being connected with control unit are cut
Installing mechanism 3 is cut, below mould installion mechanism, for the equipment supporter 5 of support equipment, the peace of equipment supporter 5 is arranged at
Air cock, the mould cutting installing mechanism 3 includes cutting mechanism, the installing mechanism being correspondingly arranged with cutting mechanism；It is described to install
Mechanism includes fixed mechanism, and the fixture travel mechanism 11 being correspondingly arranged with fixed mechanism is connected with fixture travel mechanism 11
Pushing mechanism；The pushing mechanism includes pusher cylinder 10, and the fast fixture 9 being connected, position are turned on pusher cylinder 10
The mould rack 12 of the periphery of installing mechanism 3 is cut in mould；The fast fixture 9 includes setting positioned at the termination of pusher cylinder 10
The pusher cylinder fixed mechanism 17 put, the cylinder pushing block 18 being connected with pusher cylinder fixed mechanism 17, with air cylinder fixing mechanism
And the sliding block 16 that cylinder pushing block 18 is connected respectively, the clamping block 14 on sliding block 16, positioned at the folder clamped on block 14
Tight block 20；The lower section of sliding block 16 is correspondingly arranged on guide rail 19, and sliding block 16 is located in guide rail 19.
The operation principle of the present invention：When workpiece tube 4 is put into punch die, by control unit starter, pusher cylinder 10 is pressed from both sides
Clamping of workpieces pipe 4, the punching of master cylinder 7, each position resets.Master cylinder 7, fast fixture 9 etc. are together with punch-center during rotation
Rotation, it is ensured that the centre-height that 4 mouthfuls of workpiece tube is constant, and this rotating function is easy to the placement of workpiece tube, safer stabilization.First,
Pusher cylinder 10 is in the state of stretching, and when workpiece tube 4 is placed into fixture, pusher cylinder 10 is moved rapidly backward, promotes gas
Cylinder 10 is shunk, and cylinder pushing block 18 is fixed on the end of pusher cylinder 10, as pusher cylinder 10 is together moved, and causes quick
Clamp workpiece tube 4.When cutting mechanism is descending, notch is cut, pusher cylinder 10 drives pushing block to travel forward simultaneously, workpiece tube 4
Unclamp.
In above-mentioned technical proposal, for optimization, further, the fast fixture 9 is also near including being arranged at guide rail 19
The positive stop strip 15 at the end of pusher cylinder 10.
Further, the installing mechanism also includes the inductive switch 13 for being arranged at the left end of guide rail 19.
Further, it is provided with grating sensor 6 at the safety door.
Further, the equipment supporter 5 is aluminium alloy equipment supporter.
Further, described control unit includes operating case 1, the button 2 positioned at the outer surface of operating case 1；The operating case 1
It is interior to be provided with control panel.
Further, the cutting mechanism includes master cylinder 7, and the notch cutter 8 being connected, the master are led with master cylinder 7
The bottom of cylinder 7 is provided with and blurted out.
Further, the master cylinder 7 is blurted out as dove-tail form guiding mechanism.
The present invention also provides a kind of application method of the processing unit (plant) for automobile cooling pipe notch, and method includes：
(1) workpiece tube is put into, controls processing unit (plant) electrifying startup；
(2) grating sensor senses safe door state, and safe door state, which is closed, then enters step (3), and safety door is opened then
Stop processing；
(3) inductive switch detects workpiece tube, output feedback signal；
(4) step (3) described feedback signal is output to pusher cylinder, pusher cylinder is moved rapidly backward, pusher cylinder
Shunk, cylinder pushing block is fixed on cylinder head portions, as pusher cylinder is together moved, cause Quick holding part pipe；
(5) control unit control master cylinder, makes notch cutter descending, cuts notch, and pusher cylinder drives pushing block simultaneously
Travel forward, workpiece tube unclamp, complete processing, it is described during master cylinder, fast fixture rotated with punch-center.
The present invention is public more than allowing to solve the notch deviation that original cutting equipment occurs when cutting automobile cooling pipe notch
Difference, the clamping force of fixture is uneven, for workpiece tube 4 when clamping face inequality.The defect be easily caused processing workpiece tube 4 into
Product qualification rate is low, and processing efficiency is low.The present invention uses fast fixture 9, and the fixture of fixed workpiece tube 4 is divided into two parts,
A part is fixed, and another part and the end of pusher cylinder 10 are mechanically connected, and pusher cylinder 10 drives release and the closure of fixture, complete
Clamped into workpiece tube 4.By setting positive stop strip 15, centralized positioning can be completed when positive stop strip 15 is clamped, during opening complete away from
From positioning.The clamping workpiece pipe 4 of gripping block 20 or so centers up and down slidably, is the deformation headspace of workpiece tube 4, eliminates and installs
The external force that mechanism is born.Ensure personal security by setting inductive switch 13 at the safety door of cutter device, it is ensured that cut
Cut the security of device.Equipment supporter 5 uses aluminium alloy, disclosure satisfy that light-weight design demand.By setting operating case 1, work
The cutter device in the present invention can be controlled by the button 2 of operating case 1 by making personnel.Master cylinder 7, fast fixture 9 together with
Master cylinder 7 is blurted out central rotation, it is ensured that the centre-height that 4 mouthfuls of workpiece tube is constant, can be easy to the placement of workpiece tube 4, safer
It is stable.The technical scheme increases operating efficiency, adds processing precision, overcomes discontinuity when clamping workpiece tube 4
Defect., the upper part that master cylinder 7 is blurted out use swallow-tail form guide frame, can to workpiece tube 4 more accurately positioning with
And otch, increase operating efficiency, improve workpiece tube qualification rate.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1, cuts automobile cooling pipe schematic device.
Fig. 2, the mould cutting positive schematic diagram of installing mechanism.
Fig. 3, mould cutting installing mechanism side schematic diagram.
Fig. 4, fast fixture structural representation.
In accompanying drawing,
1- operating cases, 2- buttons, 3- moulds cutting installing mechanism, 4- workpiece tubes, 5- equipment supporters, 6- grating sensors,
7- master cylinders, 8- notch cutters, 9- fast fixtures, 10- pusher cylinders, 11- fixtures travel mechanism, 12- mould racks,
13- inductive switches, 14- clamping blocks, 15- positive stop strips, 16- sliding blocks, 17- pusher cylinder fixed mechanisms, 18- cylinder pushing blocks,
19- guide rails, 20- gripping blocks.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment 1,
The present embodiment provides a kind of processing unit (plant) for automobile cooling pipe notch, such as Fig. 1 and Fig. 2, including control unit,
The mould cutting installing mechanism 3 being connected with control unit, below mould installion mechanism, the equipment supporter for support equipment
5, the safety door of equipment supporter 5 is arranged at, the mould cutting installing mechanism 3 includes cutting mechanism, corresponding with cutting mechanism to set
The installing mechanism put；The installing mechanism includes fixed mechanism, the fixture travel mechanism 11 being correspondingly arranged with fixed mechanism, with folder
Has the pushing mechanism that travel mechanism 11 is connected；The pushing mechanism includes pusher cylinder 10, turns on and connects with pusher cylinder 10
The fast fixture 9 connect, the mould rack 12 of the periphery of installing mechanism 3 is cut positioned at mould；Such as Fig. 3, the Quick-clamped dress
Putting 9 includes being located at the pusher cylinder fixed mechanism 17 that the termination of pusher cylinder 10 is set, and is connected with pusher cylinder fixed mechanism 17
Cylinder pushing block 18, the sliding block 16 being connected respectively with air cylinder fixing mechanism and cylinder pushing block 18, the clamping on sliding block 16
Block 14, positioned at the gripping block 20 clamped on block 14；The lower section of sliding block 16 is correspondingly arranged on guide rail 19, and sliding block 16, which is located at, leads
In rail 19.
The workflow of the present embodiment：When workpiece tube 4 is put into punch die, pass through control unit starter, pusher cylinder 10
Workpiece tube 4 is clamped, the punching of master cylinder 7, each position resets.First, pusher cylinder 10 is in the state of stretching, when workpiece tube 4 is put
Put in fixture, pusher cylinder 10 is moved rapidly backward, and pusher cylinder 10 is shunk, and cylinder pushing block 18 is fixed on promotion gas
The end of cylinder 10, as pusher cylinder 10 is together moved, causes Quick holding part pipe 4.When cutting mechanism is descending, notch is cut,
Pusher cylinder 10 drives pushing block to travel forward simultaneously, and workpiece tube 4 is unclamped.Master cylinder 7, fast fixture 9 be together during rotation
Rotated with punch-center, it is ensured that the centre-height that 4 mouthfuls of workpiece tube is constant, this rotating function is easy to the placement of workpiece tube, safer
It is stable.The clamping workpiece pipe 4 of gripping block 20 or so centers up and down slidably, is the deformation headspace of workpiece tube 4, eliminates positioning dress
Put born external force.
To improve equipment intensity and realizing lightweight, preferably described equipment supporter 5 is aluminium alloy equipment supporter.Frame is
Welding processing, intensity high safety is reliable, and shrouding plastic-spraying is attractive in appearance.Aluminium section bar protective frame, lucite safety door safe ready.
Such as Fig. 1, it is preferable that described control unit includes operating case 1, the button 2 positioned at the outer surface of operating case 1；The behaviour
Make to be provided with control panel in box 1.By button 2 external on operating case 1, staff be capable of safe ready to cutter device
Carry out automation mechanized operation.
Such as Fig. 2, the cutting mechanism includes master cylinder 7, the notch cutter 8 being connected, the master cylinder is led with master cylinder 7
7 bottoms are provided with and blurted out.
Further to improve the cutting stability of cutter device, it is preferable that such as Fig. 3, the fast fixture 9 also includes
It is arranged at the positive stop strip 15 at the nearly end of pusher cylinder 10 of guide rail 19.Adjustment setting center when positive stop strip 15 is clamped, sets when opening and adjusts
Whole distance.
Further to realize the cutter device of automation high accurancy and precision, it is preferable that such as Fig. 2, the installing mechanism also includes
It is arranged at the inductive switch 13 of the left end of guide rail 19.When workpiece tube 4 is put into punch die, inductive switch 13 detects workpiece tube 4 and pressed
Start button 2, then clamping cylinder clamping, master cylinder 7 is blurted out, and each position resets.Because two workpiece tube cut angles differ greatly, this
Device has the function of adjustment angle, to solve the problem of workpiece tube places difficult.
To improve the safety in utilization of cutter device, it is preferable that be provided with grating sensor at such as Fig. 1, the safety door
6.Lucite safety door and grating sensor 6 are detected to the state of safety door, judge the position relationship of personnel and equipment,
When opening door, it is stopped safe and convenient to use, worker safety can be protected.
Further to improve operating efficiency, more accurately position and otch, it is preferable that the master cylinder 7 is blurted out as swallow
Tail type guiding mechanism.The upper part blurted out use swallow-tail form guide frame, can to workpiece tube 4 more accurately positioning and
Otch, increases operating efficiency, improves the qualification rate of workpiece tube 4.
The present embodiment also provides a kind of application method of the processing unit (plant) for automobile cooling pipe notch, including：
(1) workpiece tube 4 is put into, controls processing unit (plant) electrifying startup；
(2) grating sensor 6 senses safe door state, and safe door state, which is closed, then enters step (3), and safety door is opened then
Stop processing；
(3) inductive switch 13 detects workpiece tube, output feedback signal；
(4) step (3) described feedback signal is output to pusher cylinder 10, pusher cylinder 10 is moved rapidly backward, promoted
Cylinder 10 is shunk, and cylinder pushing block 18 is fixed on the end of pusher cylinder 10, as pusher cylinder 10 is together moved, quick clip
Clamping of workpieces pipe；
(5) control unit control master cylinder 7, makes notch cutter 8 descending, cuts notch, and pusher cylinder 10 drives pushing block
18 are travelled forward simultaneously, and workpiece tube 4 is unclamped, complete processing, it is described during master cylinder 7, fast fixture 9 with drift
The heart rotates.
Although illustrative embodiment of the invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the scope of embodiment, to the common skill of the art
For art personnel, as long as long as various change is in the spirit and scope of the invention that appended claim is limited and is determined, one
The innovation and creation using present inventive concept are cut in the row of protection.
Claims (1)
1. a kind of operating method of processing unit (plant) for automobile cooling pipe notch, it is characterised in that：Methods described includes：
(1) workpiece tube is put into, controls processing unit (plant) electrifying startup；
(2) grating sensor senses safe door state, and safe door state, which is closed, then enters step (3), and safety door, which is opened, then to be stopped
Processing；
(3) inductive switch detects workpiece tube, then output feedback signal；
(4) step (3) described feedback signal is output to pusher cylinder, pusher cylinder is moved rapidly backward, pusher cylinder is carried out
Shrink, cylinder pushing block is fixed on pusher cylinder end, and cylinder pushing block is together moved with pusher cylinder, Quick holding part
Pipe；
(5) control unit control master cylinder, drives notch cutter descending, completes grooving mouthful process, and pusher cylinder drives pushing block
Travel forward simultaneously, unclamp workpiece tube, complete to process, master cylinder, fast fixture are with drift in the process
The heart rotates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331729.0A CN106984868B (en) | 2017-05-12 | 2017-05-12 | A kind of processing unit (plant) and application method for automobile cooling pipe notch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331729.0A CN106984868B (en) | 2017-05-12 | 2017-05-12 | A kind of processing unit (plant) and application method for automobile cooling pipe notch |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106984868A true CN106984868A (en) | 2017-07-28 |
| CN106984868B CN106984868B (en) | 2018-08-31 |
Family
ID=59417829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710331729.0A Expired - Fee Related CN106984868B (en) | 2017-05-12 | 2017-05-12 | A kind of processing unit (plant) and application method for automobile cooling pipe notch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106984868B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107855967A (en) * | 2017-12-23 | 2018-03-30 | 安徽航大智能科技有限公司 | A kind of floating type plane positioning platform |
| CN107900460A (en) * | 2017-11-16 | 2018-04-13 | 中山市科力高自动化设备有限公司 | A kind of cutting mouth mechanism |
| CN108818062A (en) * | 2018-08-16 | 2018-11-16 | 周国京 | A kind of clamping table for building steel tube processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107900460A (en) * | 2017-11-16 | 2018-04-13 | 中山市科力高自动化设备有限公司 | A kind of cutting mouth mechanism |
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| CN108818062A (en) * | 2018-08-16 | 2018-11-16 | 周国京 | A kind of clamping table for building steel tube processing |
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| Publication number | Publication date |
|---|---|
| CN106984868B (en) | 2018-08-31 |
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