CN106984616A - A kind of application method of test tube cleaning device - Google Patents
A kind of application method of test tube cleaning device Download PDFInfo
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- CN106984616A CN106984616A CN201710331757.2A CN201710331757A CN106984616A CN 106984616 A CN106984616 A CN 106984616A CN 201710331757 A CN201710331757 A CN 201710331757A CN 106984616 A CN106984616 A CN 106984616A
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- Prior art keywords
- test tube
- cleaning
- driven
- buncher
- cleaning device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0808—Cleaning containers having tubular shape, e.g. casks, barrels, drums by methods involving the use of tools, e.g. by brushes, scrapers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of test tube cleaning device, mainly solve to exist in the prior art that cleaning efficiency is low, cleaning positions not comprehensively, the low technical problem of precision, the present invention includes rotary power by using the wiper mechanism and provides mechanism, the rotating mechanism that mechanism is connected by belt, and the elevating mechanism in wiper mechanism are provided with rotary power；Elevating mechanism is automatic hoisting mechanism, shaft coupling, the ball screw with shaft coupling drive connection, the revolving power mechanism being connected including bottom plate, the stepper motor being fixed on below bottom plate, with stepper motor include buncher, are arranged at the active V-type belt wheel of buncher clutch end；Rotating mechanism includes the technical scheme of driven V-type belt wheel, preferably resolves the problem, available in test tube cleaning.
Description
Technical field
The present invention relates to medical instruments field, the cleaning device of a kind of medical test tubes, chemical test tube is related specifically to
Application method.
Background technology
Test tube is one of most common the most frequently used laboratory apparatus in laboratory, and many analysis projects need to be by test tube or in examination
Completed in pipe, so, laboratory test tube large usage quantity.Cleaning and sterilizing must be needed after in case next time is used again.Especially as disease
The laboratory of prevention and control mechanism carries many inspection projects in hygienic boundary, and in sampling set, inspection lot is big, scrubs examination
Pipe has become one very hard work of sanitary inspection staff.Up to the present, laboratory is not seen also to use and washed automatically
The equipment of brush test tube, the scrub of test tube is completed one by one by hand by staff completely, increases the working strength of staff, and
Washing lotion need to be used when scrubbing test tube, washing lotion has corrosiveness to the hand of staff, especially in washing lotion extremely strong with corrosivity,
Can usually burn the hand of staff
Existing test tube cleaning device and method, are to reach specified altitude assignment by manual rotation raising swivel mount, are existed clear
Wash less efficient, the incomplete technical problem of cleaning positions.Therefore it provides one kind that a kind of cleaning efficiency is high, cleaning performance is good
Test tube cleaning device is just necessary.
The content of the invention
The technical problems to be solved by the invention are that cleaning efficiency present in prior art is low, cleaning positions not comprehensively,
The low technical problem of precision.There is provided a kind of new test tube cleaning device, the test tube cleaning device has efficiency high, automation, clear
Wash the characteristics of effect is good.
In order to solve the above technical problems, the technical scheme used is as follows：
A kind of test tube cleaning device, the test tube cleaning device includes underframe 1, wiper mechanism 2 on underframe 1 and clear
Wash water tap 3, the operating case 4 being connected with the wiper mechanism 2 and cleaning tap 3；The wiper mechanism 2 includes being located at underframe
Rotary power on 1 provides mechanism, and the rotating mechanism 15 that mechanism is connected by belt is provided with rotary power, and positioned at cleaning
Elevating mechanism 19 in mechanism 2；The rotating mechanism 15 connects rotary shaft 16, and rotary shaft 16 is provided with hairbrush 17；The lifting
Mechanism 19 is automatic hoisting mechanism, including bottom plate 35, is fixed on the stepper motor 7 of the lower section of bottom plate 35, is connected with stepper motor 7
Shaft coupling 34, the ball screw 33 with the drive connection of shaft coupling 34, the bearing block 31 being connected with ball screw 33 and it is arranged at axle
Mould rack 32 in bearing 31, the mould rack 32 is provided with neck；The hairbrush 17 and the neck on mould rack 32
Position correspondence.
The revolving power mechanism includes buncher 10, is arranged at the active V-type band of the clutch end of buncher 10
Wheel 9；The rotating mechanism 15 includes the driven V-type belt wheel 21 being connected with active V-type belt wheel 9 by V-shape belt 8, with driven V-type
The input shaft 22 that belt wheel 21 is connected by keyway, the cylinder roller bearing 24 being connected with input shaft 22, with cylinder roller bearing 24
The drive bevel gear 25 set is connected, is engaged with drive bevel gear 25, horizontally disposed driven wheel of differential 26, input shaft is arranged at
The driven wheel of differential 26 of 22 nearly outer ends, the active cylindrical straight gear tooth being connected with the vertical concentric of driven wheel of differential 26 by connecting shaft 29
Wheel 28；The 6 driven cylindric straight-tooth gears 27 engaged positioned at the surrounding of active cylindric straight-tooth gear 28, with driven cylindric straight-tooth gear
The lead 30 of 27 connections, 6 driven equal circumference of cylindric straight-tooth gear 27 are away from setting.
The operation principle of the present invention：Holding test tubes lifting part uses the mechanism of automatic lifting, the driving ball of stepper motor 7
Screw mandrel 33, is moved along the line slideway of both sides, and guidance quality is good, and it is higher to reach the precision of specified altitude assignment position.Stepper motor 7
The lower section of bottom plate 35 is fixed on, stepper motor 7 starts, ball screw 33 is driven by shaft coupling 34, mould rack 32 is along guiding
Axle 5 is moved.Realize that segmentation distance is mobile, by different level by carrying out wiping cleaning to test tube 18.The operation principle of rotating mechanism 15：Adjust
Speed motor 10 starts, and active V-type belt wheel 9 is rotated, and active V-type belt wheel 9 and driven V-type belt wheel 21 are connected by V-type band, driven V
Type belt wheel 21 and input shaft 22 are connected by keyway, and moment of torsion is transmitted by key, and drive bevel gear 25 is fixed on input shaft by key
22 other end.Because of drive bevel gear 25 and the engaged transmission of driven wheel of differential 26, when driven V-type belt wheel 21 rotates, input shaft
22 also rotate simultaneously, drive drive bevel gear 25 to rotate, driven wheel of differential 26 is rotated simultaneously.Driven wheel of differential 26 and active cylinder
Straight-tooth gear 28 is separately fixed at the two ends of connecting shaft 29, and active cylindric straight-tooth gear 28 is rotated, and drives 6 driven cylindrical straight gear teeth
Wheel 27 starts to rotate.Complete the action of rotation.
In above-mentioned technical proposal, for optimization, further, the wiper mechanism 2 also includes the cleaning solvent positioned at top
Holding vessel 12, the bottom of cleaning solvent holding vessel 12 is provided with shutoff valve 11, shutoff valve 11 and is connected with flexible pipe 13.
Further, the drive bevel gear 25, driven wheel of differential 26, active cylindric straight-tooth gear 28 and driven cylinder are straight
Gear 27 is nylon gear.
Further, the wiper mechanism 2 also includes the mechanism shield 14 for being located at the periphery of wiper mechanism 2.
Further, the rotating mechanism 15 also includes the end cap 23 being located at outside mechanism shield 14.
Further, the underframe 1 is aluminium section bar underframe.
Further, the cleaning device includes 2 wiper mechanisms 2 being arranged symmetrically.
The present invention also provides a kind of application method based on the test tube cleaning device, including：
(1) cleaning solvent is added into cleaning solvent holding vessel 12, test tube 18 to be cleaned is arranged in mould rack 32；
(2) control operation box 4, starts cleaning device, stepper motor 7 starts, by driving ball screw 33, by mould branch
Frame 32 is lifted to object height stopping；
(3) manual unlocking shutoff valve 11, cleaning solvent passes through flexible pipe 13 and driven cylindric straight-tooth gear 27, finally from hair
Aperture on brush 17, which enters, to be placed in the test tube on mould rack 32, when cleaning solvent reaches pre-provisioning request, closes shutoff valve
11；
(4) control operation box 4, starts buncher 10, and buncher 10 passes through the master on V-type V belt translation and input shaft 22
Horizontal rotation power, is switched to vertical rotary power by the engaged transmission of driven wheel of differential 26 on dynamic bevel gear 25 and connecting shaft 29,
Drive connecting shaft 29 on active cylindric straight-tooth gear 28 rotate, be evenly distributed on the surrounding of active cylindric straight-tooth gear 28 and and its
Six driven cylindric straight-tooth gears 27 of engagement are rotated, therefore the hairbrush 17 linked together with driven cylindric straight-tooth gear 27 is opened
Beginning rotary-cleaning test tube 18；
(5) control operation box 4, closes buncher 10, and stepper motor 7 resets, and mould rack 32 is descending, takes out after cleaning
Test tube 18, complete test tube 18 clean.
The present invention by the gear of transmission mechanism by being changed to material for nylon, and stable drive increases stationarity.Cleaning dress
Wiper mechanism 2 in putting increases to two stations and is operated, and improves production efficiency.Device is lifted and rotating part mechanism is adopted
PLC controls are used, by manually operating operating case 4.The rotating speed of buncher 10 drops by belt transmission and bevel-gear sett transmission
Its low rotating speed, while the increased rotating speed of Spur Gear Driving is offset, so that the overall output speed for reducing motor, by gear material
Material is changed to nylon, is driven more steady.
Beneficial effects of the present invention：
Effect one, improves cleaning efficiency；
Effect two, improves cleaning device stationarity；
Effect three, improves cleaning performance.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1, test tube cleaning device schematic diagram.
Fig. 2, the positive schematic diagram of wiper mechanism.
Fig. 3, wiper mechanism schematic side view.
Fig. 4, rotating mechanism schematic side view.
Fig. 5, rotating mechanism schematic top plan view.
Fig. 6, rotating mechanism schematic perspective view.
Fig. 7, elevating mechanism schematic diagram.
In accompanying drawing,
1- underframe, 2- wiper mechanisms, 3- cleaning taps, 4- operating cases, the 5- axis of guides, 6- linear bearings, 7- steppings electricity
Machine, 8-V type belts, 9- active V-type belt wheels, 10- bunchers, 11- shutoff valves, 12- cleaning solvent holding vessels, 13- flexible pipes,
14- mechanisms shield, 15- rotating mechanisms, 16- rotary shafts, 17- hairbrush, 18- test tubes, 19- elevating mechanisms, 20- bottom mounting plates,
The driven V-type belt wheels of 21-, 22- input shafts, 23- end caps, 24- cylinder roller bearings, 25- drive bevel gears, 26- driven wheels of differential,
The driven cylindric straight-tooth gears of 27-, 28- active cylindric straight-tooth gears, 29- connecting shafts, 30- leads, 31- bearing blocks, 32- moulds
Support, 33- ball screws, 34- shaft couplings, 35- bottom plates.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment 1
The present embodiment provides a kind of test tube cleaning device, and such as Fig. 1, the test tube cleaning device includes underframe 1, positioned at underframe
Wiper mechanism 2 and cleaning tap 3 on 1, the operating case 4 being connected with the wiper mechanism 2 and cleaning tap 3；Such as Fig. 2 and
Fig. 3, the rotary power that the wiper mechanism 2 includes being located on underframe 1 provides mechanism, and providing mechanism with rotary power passes through belt
The rotating mechanism 15 of connection, and the elevating mechanism 19 in wiper mechanism 2；The rotating mechanism 15 connects rotary shaft 16,
Rotary shaft 16 is provided with hairbrush 17；Such as Fig. 7, the elevating mechanism 19 is automatic hoisting mechanism, including bottom plate 35, is fixed on bottom plate
35 lower section stepper motor 7, be connected with stepper motor 7 shaft coupling 34, and the drive connection of shaft coupling 34 ball screw 33, and
The bearing block 31 of the connection of ball screw 33 and the mould rack 32 being arranged on bearing block 31, the mould rack 32 is provided with card
Groove；The hairbrush 17 is corresponding with the groove position on mould rack 32；The axis of guide is provided between the bottom plate 35 and mould rack 32
5, the axis of guide 5 is connected by linear bearing 6 with bottom plate 35；
Such as Fig. 4, Fig. 5 and Fig. 6, the revolving power mechanism includes buncher 10, is arranged at the power of buncher 10 defeated
Go out the active V-type belt wheel 9 at end；The rotating mechanism 15 includes the driven V-type being connected with active V-type belt wheel 9 by V-shape belt 8
Belt wheel 21, the input shaft 22 being connected with driven V-type belt wheel 21 by keyway, the cylinder roller bearing 24 being connected with input shaft 22,
The drive bevel gear 25 set is connected with cylinder roller bearing 24, is engaged with drive bevel gear 25, horizontally disposed from mantle tooth
Wheel 26, is arranged at the driven wheel of differential 26 of the nearly outer end of input shaft 22, is connected with the vertical concentric of driven wheel of differential 26 by connecting shaft 29
The active cylindric straight-tooth gear 28 connect；The 6 driven cylindric straight-tooth gears 27 engaged positioned at the surrounding of active cylindric straight-tooth gear 28,
The lead 30 being connected with driven cylindric straight-tooth gear 27,6 driven equal circumference of cylindric straight-tooth gear 27 are away from setting.Its
In, bottom plate 35 is arranged on bottom mounting plate 20.
The rotating speed of buncher 10 reduces its rotating speed by belt transmission and bevel-gear sett transmission, while offsetting straight-tooth
The increased rotating speed of wheel transmission, so that the overall output speed for reducing motor, improves the smoothness of device.
The workflow of the present embodiment：Holding test tubes lifting part uses the mechanism of automatic lifting, the driving rolling of stepper motor 7
Ballscrew 33, is moved along the line slideway of both sides, and guidance quality is good, and it is higher to reach the precision of specified altitude assignment position.Stepping electricity
Machine 7 is fixed on the lower section of bottom plate 35, and stepper motor 7 starts, and ball screw 33 is driven by shaft coupling 34, and mould rack 32 is along leading
Moved to axle 5.Realize that segmentation distance is mobile, by different level by carrying out wiping cleaning to test tube 18.
In order to improve the practicality of cleaning device, it is preferable that the wiper mechanism 2 also includes the cleaning solvent positioned at top
Holding vessel 12, the bottom of cleaning solvent holding vessel 12 is provided with shutoff valve 11, shutoff valve 11 and is connected with flexible pipe 13, described
Flexible pipe 13 turns on the aperture on connection hairbrush 17 by driven cylindric straight-tooth gear 27.Cleaning solvent passes through flexible pipe 13 and driven circle
Post straight-tooth gear 27, finally from the aperture on hairbrush 17 enters the test tube being placed on mould rack 32, cleaning solvent reaches pre-
During provisioning request, shutoff valve 11 is closed.
In order to improve the stability of cleaning device, reduction uses noise, it is preferable that the drive bevel gear 25, from mantle
Gear 26, active cylindric straight-tooth gear 28 and driven cylindric straight-tooth gear 27 are nylon gear.
Such as Fig. 3, in order to preferably protect cleaning device, it is preferable that the wiper mechanism 2 also includes being located at wiper mechanism 2
The mechanism shield 14 of periphery.Such as Fig. 4 and Fig. 6, the rotating mechanism 15 also includes the end cap 23 being located at outside mechanism shield 14.
For light-weight design, the underframe 1 is aluminium section bar underframe.Underframe 1 can be fixed using corner fittings, and increase is strong
Degree.
It is further raising cleaning efficiency such as Fig. 1, cleaning device includes 2 wiper mechanisms 2 being arranged symmetrically.
The present embodiment also provides a kind of application method based on the test tube cleaning device, including：
(1) cleaning solvent is added into cleaning solvent holding vessel 12, test tube 18 to be cleaned is arranged in mould rack 32；
(2) control operation box 4, starts cleaning device, stepper motor 7 starts, by driving ball screw 33, by mould branch
Frame 32 is lifted to object height stopping；
(3) manual unlocking shutoff valve 11, cleaning solvent passes through flexible pipe 13 and driven cylindric straight-tooth gear 27, finally from hair
Aperture on brush 17, which enters, to be placed in the test tube on mould rack 32, when cleaning solvent reaches pre-provisioning request, closes shutoff valve
11；
(4) control operation box 4, starts buncher 10, and buncher 10 passes through the master on V-type V belt translation and input shaft 22
Horizontal rotation power, is switched to vertical rotary power by the engaged transmission of driven wheel of differential 26 on dynamic bevel gear 25 and connecting shaft 29,
Drive connecting shaft 29 on active cylindric straight-tooth gear 28 rotate, be evenly distributed on the surrounding of active cylindric straight-tooth gear 28 and and its
Six driven cylindric straight-tooth gears 27 of engagement are rotated, therefore the hairbrush 17 linked together with driven cylindric straight-tooth gear 27 is opened
Beginning rotary-cleaning test tube 18；
(5) control operation box 4, closes buncher 10, and stepper motor 7 resets, and mould rack 32 is descending, takes out after cleaning
Test tube 18, complete test tube 18 clean.
Although illustrative embodiment of the invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the scope of embodiment, to the common skill of the art
For art personnel, as long as long as various change is in the spirit and scope of the invention that appended claim is limited and is determined, one
The innovation and creation using present inventive concept are cut in the row of protection.
Claims (1)
1. a kind of application method of test tube cleaning device, it is characterised in that：Methods described includes：
(1) cleaning solvent is added into cleaning solvent holding vessel, test tube to be cleaned is arranged in mould rack；
(2) control operation box, starts cleaning device, and stepper motor starts, by driving ball screw, mould rack is lifted to
Object height stops；
(3) manual unlocking shutoff valve, cleaning solvent passes through flexible pipe and driven cylindric straight-tooth gear, finally from the aperture on hairbrush
Into being placed in the test tube on mould rack, when cleaning solvent reaches pre-provisioning request, shutoff valve is closed；
(4) control operation box, starts buncher, buncher by the drive bevel gear on V-type V belt translation and input shaft and
Horizontal rotation power, is switched to vertical rotary power by the driven wheel of differential engaged transmission in connecting shaft, drives the master in connecting shaft
Dynamic cylindric straight-tooth gear is rotated, the six driven cylindrical straight gears for being evenly distributed on active cylindric straight-tooth gear surrounding and engaging
Pinion rotation, therefore the hairbrush linked together with driven cylindric straight-tooth gear starts rotary-cleaning test tube；
(5) control operation box, closes buncher, and stepper motor resets, and mould rack is descending, takes out the test tube after cleaning, complete
Into paper cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331757.2A CN106984616A (en) | 2017-05-12 | 2017-05-12 | A kind of application method of test tube cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331757.2A CN106984616A (en) | 2017-05-12 | 2017-05-12 | A kind of application method of test tube cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN106984616A true CN106984616A (en) | 2017-07-28 |
Family
ID=59417849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710331757.2A Pending CN106984616A (en) | 2017-05-12 | 2017-05-12 | A kind of application method of test tube cleaning device |
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| Country | Link |
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| CN (1) | CN106984616A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107334437A (en) * | 2017-08-31 | 2017-11-10 | 常州机电职业技术学院 | Automatic cup washing machine |
| CN107792815A (en) * | 2017-11-29 | 2018-03-13 | 中国科学院沈阳自动化研究所 | A kind of single driving multi output elevating mechanism |
| CN110538846A (en) * | 2019-09-30 | 2019-12-06 | 珠海泰坦新动力电子有限公司 | Tool for efficiently cleaning negative pressure container and operation method thereof |
| CN112319516A (en) * | 2020-11-16 | 2021-02-05 | 娄底市同丰科技有限公司 | Speed regulating device of mining aerial passenger ropeway |
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| JP2013039532A (en) * | 2011-08-18 | 2013-02-28 | Manabu Kaseyama | Small motor for cleaning brush |
| CN203917324U (en) * | 2014-06-24 | 2014-11-05 | 张黎明 | A kind of test tube cleaning device |
| CN204365677U (en) * | 2014-12-12 | 2015-06-03 | 中国石油大学(华东) | Test tube cleaning machine |
| CN106493138A (en) * | 2016-11-16 | 2017-03-15 | 安徽师范大学 | A kind of step-by-step movement test tube washing device |
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2017
- 2017-05-12 CN CN201710331757.2A patent/CN106984616A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013039532A (en) * | 2011-08-18 | 2013-02-28 | Manabu Kaseyama | Small motor for cleaning brush |
| CN203917324U (en) * | 2014-06-24 | 2014-11-05 | 张黎明 | A kind of test tube cleaning device |
| CN204365677U (en) * | 2014-12-12 | 2015-06-03 | 中国石油大学(华东) | Test tube cleaning machine |
| CN106493138A (en) * | 2016-11-16 | 2017-03-15 | 安徽师范大学 | A kind of step-by-step movement test tube washing device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107334437A (en) * | 2017-08-31 | 2017-11-10 | 常州机电职业技术学院 | Automatic cup washing machine |
| CN107792815A (en) * | 2017-11-29 | 2018-03-13 | 中国科学院沈阳自动化研究所 | A kind of single driving multi output elevating mechanism |
| CN110538846A (en) * | 2019-09-30 | 2019-12-06 | 珠海泰坦新动力电子有限公司 | Tool for efficiently cleaning negative pressure container and operation method thereof |
| CN110538846B (en) * | 2019-09-30 | 2023-09-12 | 珠海泰坦新动力电子有限公司 | Efficient negative pressure container cleaning tool and operation method thereof |
| CN112319516A (en) * | 2020-11-16 | 2021-02-05 | 娄底市同丰科技有限公司 | Speed regulating device of mining aerial passenger ropeway |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20180425 Address after: 215600 Jiangsu province Suzhou Zhangjiagang free trade zone new industry breeding center A Dong 145 Applicant after: SUZHOU RUNTONG PATENT OPERATIONS CO., LTD. Address before: 215600 B301, room 5, BINKANG Road, Yang She Town, Zhangjiagang, Suzhou, Jiangsu Applicant before: Zhangjiagang billion Union Metal Technology Co., Ltd. |
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Application publication date: 20170728 |
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