The application is entitled:A kind of manufacture method, the Application No. of spring sheathed structure optoelectrical cable:
201610941432.1, the applying date be:The divisional application of the application for a patent for invention on October 25th, 2016.
The content of the invention
In order to solve the above problems, the purpose of the present invention is to disclose a kind of spring sheathed structure optoelectrical cable and its manufacture
Method, they are realized using following technical scheme.
In the embodiment 1 of the present invention, a kind of spring sheathed structure optoelectrical cable by cable core, is coated on outside cable core
Protective layer, restrictive coating outside protective layer constitutes;Cable core is by stranded three of center reinforcemen, contour center reinforcemen
Insulated conductor and optical guide unit, four gasket for packings are constituted, and have one in the external series gap of two adjacent insulated conductor formation
Root and insulated conductor and protective layer all circumscribed gasket for packings, insulated conductor in the external series gap of adjacent optical guide unit formation with having
One with insulated conductor, optical guide unit and protective layer all circumscribed gasket for packings, the diameter of insulated conductor and the diameter of optical guide unit
It is equally big, adjacent insulated conductor be mutually circumscribed, optical guide unit with adjacent insulated conductor be mutually circumscribed, insulated conductor with
Center reinforcemen is mutually circumscribed, optical guide unit and center reinforcemen are mutually circumscribed;The insulated conductor is by conductor and is coated on outside conductor
Insulating barrier constitute, armor of the optical guide unit by tight tube fiber, outside tight tube fiber, outside armor
Enhancement layer and the sheath outside enhancement layer are constituted;It is characterized in that:The armor is by armor body one-way spiral
Coiling is formed, and is close between the adjacent turn of armor body, and armor body interior has the armor of insertion vertically
Endoporus, diameter=0.125~0.5 of diameter/armor body of armor endoporus;In working condition, armor endoporus has
Cooling medium.
In the embodiment 2 of the present invention, a kind of spring sheathed structure optoelectrical cable by cable core, is coated on outside cable core
Protective layer, restrictive coating outside protective layer constitutes;Cable core is by stranded three of center reinforcemen, contour center reinforcemen
Insulated conductor and optical guide unit, four gasket for packings are constituted, and have one in the external series gap of two adjacent insulated conductor formation
Root and insulated conductor and protective layer all circumscribed gasket for packings, insulated conductor in the external series gap of adjacent optical guide unit formation with having
One with insulated conductor, optical guide unit and protective layer all circumscribed gasket for packings, the diameter of insulated conductor and the diameter of optical guide unit
It is equally big, adjacent insulated conductor be mutually circumscribed, optical guide unit with adjacent insulated conductor be mutually circumscribed, insulated conductor with
Center reinforcemen is mutually circumscribed, optical guide unit and center reinforcemen are mutually circumscribed;The insulated conductor is by conductor and is coated on outside conductor
Insulating barrier constitute, armor of the optical guide unit by tight tube fiber, outside tight tube fiber, outside armor
Enhancement layer and the sheath outside enhancement layer are constituted;It is characterized in that:The armor is by armor body one-way spiral
Coiling is formed, and has gap, referred to as turn-to-turn gap between the adjacent turn of armor body, and turn-to-turn gap is less than the diameter of tight tube fiber
And more than zero;Armor body interior has the armor endoporus of insertion vertically, diameter/armor body of armor endoporus
Diameter=0.125~0.5;In working condition, armor endoporus has cooling medium.
A kind of manufacture method of spring sheathed structure optoelectrical cable, it is characterised in that it is made up of following steps:
The first step:The step of manufacturing tight tube fiber:Take nylon or polytetrafluoroethylene (PTFE) to insert in tight set extruder to melt, and take
Or G.653 or G.654 or G.655 or G.657 G.652 or A1a or A1b types optical fiber through tight set extruder head core rod
Hole, makes nylon or polytetrafluoroethylene (PTFE) be coated on outside optical fiber and forms tight tube fiber;
Second step:The step of manufacturing optical guide unit:Armor shaping dies is fixed on tight tube fiber and puts fine frame front end, the armour
Dress layer shaping dies is made up of the connecting seat for connecting successively and forming as one, anti-back end, shaping dies body, configured ends, is prevented
It is round platform cylinder shape to move back end, and the larger one end of anti-back end section connects with the other end of connecting seat, had on shaping dies body
Continuous helicla flute, configured ends are round platform cylinder shape, and the larger one end of shaping end section connects with the shaping dies body other end,
Have inside armor shaping dies axially through shaped hole, by the connecting hole on connecting seat by armor shaping dies
Tight tube fiber is fixed on to put in front of fine frame;Tight tube fiber traction that the first step is formed simultaneously puts fine frame from optical fiber and releases and make tightly to cover
Optical fiber passes through the shaped hole in armor shaping dies center, connection of the armor bulk material from anti-back end and shaping dies body
Place is along helicla flute continuously to shaping extreme direction conveying, and the armor of shaping is slid outside the configured ends that external diameter reduces successively
And constantly draw, and helical coated forms many aramid yarns of stranded placement outside armor, armor outside tight tube fiber and formed
Enhancement layer, takes polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE) extrusion molding to be coated on outside enhancement layer and form sheath, complete
Into the manufacture of optical guide unit;Wherein, there is the armor endoporus of insertion vertically, armor endoporus inside armor bulk material
A diameter of d1, a diameter of d2 of armor body;D1/d2=0.125~0.5;Armor endoporus has cooling medium;
3rd step:The step of manufacturing cable core:Take in center reinforcemen and three insulated conductors and second step obtained optical guide unit,
Four gasket for packings, make three insulated conductors and optical guide unit be located at center reinforcemen periphery, and make insulated conductor and optical guide unit
With center reinforcemen it is mutually circumscribed, make tangent adjacent insulated conductor, insulated conductor and adjacent optical guide unit tangent, and make filling
Rope is located in the external series gap of adjacent insulated conductor formation and insulated conductor is with the external series gap of adjacent optical guide unit formation, making
Insulated conductor, optical guide unit, gasket for packing are stranded around center reinforcemen, form cable core;
4th step:The step of forming protective layer:Take polyester band spiral wrapped outside cable core, form protective layer;
5th step:The step of forming restrictive coating:Take polyvinyl chloride or polyethylene or polytetrafluoroethylene (PTFE) to be coated on outside protective layer to be formed
Restrictive coating, completes the manufacture of spring sheathed structure optoelectrical cable.
A kind of manufacture method of spring sheathed structure optoelectrical cable, it is characterised in that it is made up of following steps:
The first step:The step of manufacturing tight tube fiber:Take nylon or polytetrafluoroethylene (PTFE) to insert in tight set extruder to melt, and take
Or G.653 or G.654 or G.655 or G.657 G.652 or A1a or A1b types optical fiber through tight set extruder head core rod
Hole, makes nylon or polytetrafluoroethylene (PTFE) be coated on outside optical fiber and forms tight tube fiber;
Second step:The step of manufacturing optical guide unit:Armor shaping dies is fixed on tight tube fiber and puts fine frame front end, the armour
Dress layer shaping dies is made up of the connecting seat for connecting successively and forming as one, anti-back end, shaping dies body, configured ends, is prevented
It is round platform cylinder shape to move back end, and the larger one end of anti-back end section connects with the other end of connecting seat, had on shaping dies body
Continuous helicla flute, configured ends are round platform cylinder shape, and the larger one end of shaping end section connects with the shaping dies body other end,
Have inside armor shaping dies axially through shaped hole, by the connecting hole on connecting seat by armor shaping dies
Tight tube fiber is fixed on to put in front of fine frame;Tight tube fiber traction that the first step is formed simultaneously puts fine frame from optical fiber and releases and make tightly to cover
Optical fiber passes through the shaped hole in armor shaping dies center, connection of the armor bulk material from anti-back end and shaping dies body
Place is along helicla flute continuously to shaping extreme direction conveying, and the armor of shaping is slid outside the configured ends that external diameter reduces successively
And constantly draw, and helical coated forms many aramid yarns of stranded placement outside armor, armor outside tight tube fiber and formed
Enhancement layer, takes polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE) extrusion molding to be coated on outside enhancement layer and form sheath, complete
Into the manufacture of optical guide unit;Wherein, there is the armor endoporus of insertion vertically, armor endoporus inside armor bulk material
A diameter of d1, a diameter of d2 of armor body;D1/d2=0.125~0.5;Armor endoporus has cooling medium;
3rd step:The step of manufacturing cable core:Take in center reinforcemen and three insulated conductors and second step obtained optical guide unit,
Four gasket for packings, make three insulated conductors and optical guide unit be located at center reinforcemen periphery, and make insulated conductor and optical guide unit
With center reinforcemen it is mutually circumscribed, make tangent adjacent insulated conductor, insulated conductor and adjacent optical guide unit tangent, and make filling
Rope is located in the external series gap of adjacent insulated conductor formation and insulated conductor is with the external series gap of adjacent optical guide unit formation, making
Insulated conductor, optical guide unit, gasket for packing are stranded around center reinforcemen, form cable core;
4th step:The step of forming protective layer:Take polyester band spiral wrapped outside cable core, form protective layer;
5th step:The step of forming braiding layer:Many one metal wires are taken, are woven by braider outside the protective layer that the 4th step is formed
Network structure formation braiding layer;
6th step:The step of forming restrictive coating:Polyvinyl chloride or polyethylene or polytetrafluoroethylene (PTFE) is taken to be coated on the formation of the 5th step
Restrictive coating is formed outside braiding layer, the manufacture of spring sheathed structure optoelectrical cable is completed.
Optoelectrical cable of the present invention has following main advantageous effects:Weight lighter, more compact structure, electrical overload
Ability is stronger, the optic communication ability under high temperature is more stable;The advantage that manufacture method of the present invention is simple, easily grasp, it is not necessary to complicated
Armor former, save the input of equipment.
Embodiment
In order that the public is better understood when and implemented the present invention, the present invention is carried out in detail in conjunction with Figure of description
Illustrate, the corresponding title of reference is as follows:1-center reinforcemen, 2-insulated conductor, 21-conductor, 22-insulating barrier, 3-
Gasket for packing, 4-optical guide unit, 41-tight tube fiber, 42-armor, 43-enhancement layer, 44-sheath, 5-protective layer,
6-restrictive coating, 421-armor endoporus, 422-armor body, d1-armor diameter of bore, d2-armor body are straight
Footpath, 7-armor shaping dies, 71-shaping dies body, 72-helicla flute, 73-configured ends, 74-anti-back end, 75-into
Shape hole, 76-connecting seat, 77-connecting hole.
Embodiment 1
See Fig. 1 and Fig. 2 and Fig. 4, a kind of spring sheathed structure optoelectrical cable, by cable core, the protection being coated on outside cable core
Layer 5, the restrictive coating 6 outside protective layer 5 are constituted;Cable core is by stranded three of center reinforcemen 1, contour center reinforcemen 1
Insulated conductor 2 and optical guide unit 4, four gasket for packings 3 are constituted, and are had in the external series gap of two adjacent insulated conductor formation
One with insulated conductor and protective layer all circumscribed gasket for packings, insulated conductor in the external series gap of adjacent optical guide unit formation with having
Have one and insulated conductor, optical guide unit and protective layer all circumscribed gasket for packings, the diameter of insulated conductor and optical guide unit it is straight
Footpath is equally big, and adjacent insulated conductor is mutually circumscribed, optical guide unit and adjacent insulated conductor is mutually circumscribed, insulated conductor
With center reinforcemen is mutually circumscribed, optical guide unit and center reinforcemen are mutually circumscribed;The insulated conductor 2 is led by conductor 21 and being coated on
External insulating barrier 22 is constituted, and armor 42 of the optical guide unit 4 by tight tube fiber 41, outside tight tube fiber, is located at
Enhancement layer 43 outside armor and the sheath outside enhancement layer 44 are constituted;It is characterized in that:The armor is by armour
The one-way spiral coiling of dress layer body 422 is formed, and is close between the adjacent turn of armor body, armor body interior has
The armor endoporus 421 of insertion vertically, a diameter of d1 of armor endoporus, a diameter of d2 of armor body;d1/d2=
0.125~0.5;In working condition, armor endoporus has cooling medium.
Embodiment 2
See Fig. 3 and Fig. 4, and Fig. 1 and Fig. 2 is referred to, a kind of spring sheathed structure optoelectrical cable by cable core, is coated on cable core
Outside protective layer 5, the restrictive coating 6 outside protective layer 5 constitutes;Cable core is by center reinforcemen 1, contour center reinforcemen 1
Stranded three insulated conductors 2 and optical guide unit 4, four gasket for packings 3 are constituted, and it is outer that two adjacent insulated conductors are formed
There is one and insulated conductor and protective layer all circumscribed gasket for packings, insulated conductor is formed with adjacent optical guide unit in gap
There is one and insulated conductor, optical guide unit and protective layer all circumscribed gasket for packings, the diameter and light of insulated conductor in external series gap
The diameter for leading unit is equally big, and adjacent insulated conductor is mutually circumscribed, optical guide unit and adjacent insulated conductor is mutually circumscribed
, mutually circumscribed insulated conductor and center reinforcemen, optical guide unit and center reinforcemen it is mutually circumscribed;The insulated conductor 2 is by conductor
21 and the insulating barrier 22 that is coated on outside conductor constitute, the optical guide unit 4 is by tight tube fiber 41, the armour outside tight tube fiber
Dress layer 42, the enhancement layer 43 outside armor and the sheath outside enhancement layer 44 are constituted;It is characterized in that:It is described
Armor is formed by the one-way spiral coiling of armor body 422, there is gap, referred to as circle between the adjacent turn of armor body
Gap, turn-to-turn gap is less than the diameter of tight tube fiber and more than zero;Armor body interior has in the armor of insertion vertically
Hole 421, a diameter of d1 of armor endoporus, a diameter of d2 of armor body;D1/d2=0.125~0.5;In working condition
When, armor endoporus has cooling medium.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The armouring
The material of layer body is steel or aluminium or alloy.
A kind of spring sheathed structure optoelectrical cable described above, it is characterised in that:The material of the armor body
It is the stainless steel that the trade mark is 304.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The protection
The material of layer is polyester band, is that spiral is wrapped outside cable core.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:It is described to strengthen
The material of layer is aramid yarn.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The filling
The material of rope is polypropylene or polyethylene.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The insulation
The material of layer is polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE).
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The center
The material of reinforcer is steel wire or fiberglass reinforced plastics.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The interior shield
The material of layer is polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE).
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The sheath
The material of layer is polyvinyl chloride or polyethylene or polytetrafluoroethylene (PTFE).
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The tight set
The outermost layer of optical fiber is nylon or polytetrafluoroethylene (PTFE).
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The tight set
A diameter of 0.4~1.0mm of optical fiber, a diameter of 1.8~2.2mm of armor body, insulated conductor a diameter of 3.2~
3.8mm, a diameter of 9.2~10.0mm of optoelectrical cable, the cross-sectional area of conductor is 1.3~1.6 square millimeters.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The protection
Also there is the braiding layer that a wire is constituted between layer and restrictive coating.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The alloy
By weight, total amount is 100 parts, is made up of following raw material:0.3~0.5 part of copper, 0.2~0.5 part of iron, 0.1~0.5 part of vanadium,
0.1~0.5 part of silicon, 0.1~0.3 part of manganese, 0.3~1.2 part of magnesium, 0.1~0.3 part of niobium, 0.2~0.7 part of carbon, cobalt 0.1~0.5
Part, 0.1~0.5 part of zinc, 0.2~0.5 part of zirconium, 0.1~0.3 part of titanium, 0.2~0.4 part of nickel, surplus are aluminium;Wherein, by quality
Than vanadium:Silicon:Magnesium:Zirconium:Aluminium=1:1:(2.4~3.0):1:(186.6~979).
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:Described conjunction
By weight, total amount is 100 parts to gold, is made up of following raw material:0.3~0.5 part of copper, 0.2~0.5 part of iron, vanadium 0.1~0.5
Part, 0.1~0.5 part of silicon, 0.1~0.3 part of manganese, 0.3~1.2 part of magnesium, 0.1~0.3 part of niobium, 0.2~0.7 part of carbon, cobalt 0.1~
0.5 part, 0.1~0.5 part of zinc, 0.2~0.5 part of zirconium, 0.1~0.3 part of titanium, 0.2~0.4 part of nickel, surplus be aluminium;Wherein, by matter
Amount ratio, vanadium:Silicon:Magnesium:Zirconium:Aluminium=1:1:2.8:1:800, this embodiment is optimal embodiment.
By test, the alloy has excellent tension, antitorque, compressive property, and weight lighter, cost is lower, uses
Model 1A60 of the prior art electrician's pure aluminum material, optical cable with phosphating steel wire material (《GB/T24202-2009 optical cables
Enhancing carbon steel wire》Corresponding material), the alloy in the present invention, it is the armour that 1.2mm, internal diameter are 0.4mm that external diameter is made respectively
Layer bulk material is filled, the armor that internal diameter is 3mm is then made, sample is designated as 1#, 2#, 3# (a wide range of formula), 4# (most respectively
Excellent embodiment), obtain following test data.
Therefore, the armor being made of the alloy material in the present invention has an excellent performance, and tensile strength is close to steel
Silk, elongation at break are close to aluminium, compression resistance close to steel wire, density is light more than steel wire, resistance to torsion ability is far above steel wire and aluminium;Using
After the material of the application, cost can be substantially saved, mitigates cable weight, enhance product performance.
A kind of spring sheathed structure optoelectrical cable described in any of the above-described embodiment, it is characterised in that:The armouring
Diameter=1/3 of diameter/armor body of layer endoporus;Now, the radiating effect of armor body and tensile strength is comprehensive
Can be optimal, i.e., not only reach excellent radiating effect but also reach preferable tensile strength.
A kind of manufacture method of spring sheathed structure optoelectrical cable, it is characterised in that it is made up of following steps:
The first step:The step of manufacturing tight tube fiber:Take nylon or polytetrafluoroethylene (PTFE) to insert in tight set extruder to melt, and take
Or G.653 or G.654 or G.655 or G.657 G.652 or A1a or A1b types optical fiber through tight set extruder head core rod
Hole, makes nylon or polytetrafluoroethylene (PTFE) be coated on outside optical fiber and forms tight tube fiber;
Second step:The step of manufacturing optical guide unit:Armor shaping dies 7 is fixed on tight tube fiber and puts fine frame front end, it is described
Armor shaping dies is by the connecting seat 76 for connecting successively and forming as one, anti-back end 74, shaping dies body 71, configured ends
73 are constituted, and anti-back end 74 is round platform cylinder shape, and the larger one end of anti-back end section connects with the other end of connecting seat, shaping dies
There is continuous helicla flute 72, configured ends are round platform cylinder shape, the larger one end of shaping end section and shaping dies on body 71
The body other end connects, have inside armor shaping dies axially through shaped hole 75, pass through the connection on connecting seat
Armor shaping dies is fixed on tight tube fiber and put in front of fine frame by hole 77;Tight tube fiber traction that the first step is formed and from light
Fibre puts fine frame and releases and make tight tube fiber through the shaped hole 75 in the center of armor shaping dies 7, and armor bulk material is from anti-
Move back end and the junction of shaping dies body is continuously conveyed along helicla flute to shaping extreme direction, the armor of shaping slides
Enter outside the configured ends that external diameter reduces successively and constantly draw, and helical coated forms armor, armor outside tight tube fiber
Outer many aramid yarns formation enhancement layers of stranded placement, take polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE) extrusion molding to coat
Sheath is formed outside enhancement layer, the manufacture of optical guide unit is completed;Wherein, there is insertion vertically inside armor bulk material
Armor endoporus, a diameter of d1 of armor endoporus, a diameter of d2 of armor body;D1/d2=0.125~0.5;Armouring
Layer endoporus has cooling medium;
3rd step:The step of manufacturing cable core:Take in center reinforcemen and three insulated conductors and second step obtained optical guide unit,
Four gasket for packings, make three insulated conductors and optical guide unit be located at center reinforcemen periphery, and make insulated conductor and optical guide unit
With center reinforcemen it is mutually circumscribed, make tangent adjacent insulated conductor, insulated conductor and adjacent optical guide unit tangent, and make filling
Rope is located in the external series gap of adjacent insulated conductor formation and insulated conductor is with the external series gap of adjacent optical guide unit formation, making
Insulated conductor, optical guide unit, gasket for packing are stranded around center reinforcemen, form cable core;
4th step:The step of forming protective layer:Take polyester band spiral wrapped outside cable core, form protective layer;
5th step:The step of forming restrictive coating:Take polyvinyl chloride or polyethylene or polytetrafluoroethylene (PTFE) to be coated on outside protective layer to be formed
Restrictive coating, completes the manufacture of spring sheathed structure optoelectrical cable.
A kind of manufacture method of spring sheathed structure optoelectrical cable, it is characterised in that it is made up of following steps:
The first step:The step of manufacturing tight tube fiber:Take nylon or polytetrafluoroethylene (PTFE) to insert in tight set extruder to melt, and take
Or G.653 or G.654 or G.655 or G.657 G.652 or A1a or A1b types optical fiber through tight set extruder head core rod
Hole, makes nylon or polytetrafluoroethylene (PTFE) be coated on outside optical fiber and forms tight tube fiber;
Second step:The step of manufacturing optical guide unit:Armor shaping dies 7 is fixed on tight tube fiber and puts fine frame front end, it is described
Armor shaping dies is by the connecting seat 76 for connecting successively and forming as one, anti-back end 74, shaping dies body 71, configured ends
73 are constituted, and anti-back end 74 is round platform cylinder shape, and the larger one end of anti-back end section connects with the other end of connecting seat, shaping dies
There is continuous helicla flute 72, configured ends are round platform cylinder shape, the larger one end of shaping end section and shaping dies on body 71
The body other end connects, have inside armor shaping dies axially through shaped hole 75, pass through the connection on connecting seat
Armor shaping dies is fixed on tight tube fiber and put in front of fine frame by hole 77;Tight tube fiber traction that the first step is formed and from light
Fibre puts fine frame and releases and make tight tube fiber through the shaped hole 75 in the center of armor shaping dies 7, and armor bulk material is from anti-
Move back end and the junction of shaping dies body is continuously conveyed along helicla flute to shaping extreme direction, the armor of shaping slides
Enter outside the configured ends that external diameter reduces successively and constantly draw, and helical coated forms armor, armor outside tight tube fiber
Outer many aramid yarns formation enhancement layers of stranded placement, take polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE) extrusion molding to coat
Sheath is formed outside enhancement layer, the manufacture of optical guide unit is completed;Wherein, there is insertion vertically inside armor bulk material
Armor endoporus, a diameter of d1 of armor endoporus, a diameter of d2 of armor body;D1/d2=0.125~0.5;Armouring
Layer endoporus has cooling medium;
3rd step:The step of manufacturing cable core:Take in center reinforcemen and three insulated conductors and second step obtained optical guide unit,
Four gasket for packings, make three insulated conductors and optical guide unit be located at center reinforcemen periphery, and make insulated conductor and optical guide unit
With center reinforcemen it is mutually circumscribed, make tangent adjacent insulated conductor, insulated conductor and adjacent optical guide unit tangent, and make filling
Rope is located in the external series gap of adjacent insulated conductor formation and insulated conductor is with the external series gap of adjacent optical guide unit formation, making
Insulated conductor, optical guide unit, gasket for packing are stranded around center reinforcemen, form cable core;
4th step:The step of forming protective layer:Take polyester band spiral wrapped outside cable core, form protective layer;
5th step:The step of forming braiding layer:Many one metal wires are taken, are woven by braider outside the protective layer that the 4th step is formed
Network structure formation braiding layer;
6th step:The step of forming restrictive coating:Polyvinyl chloride or polyethylene or polytetrafluoroethylene (PTFE) is taken to be coated on the formation of the 5th step
Restrictive coating is formed outside braiding layer, the manufacture of spring sheathed structure optoelectrical cable is completed.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:It is described exhausted
Edge wire is made up of conductor and the insulating barrier being coated on outside conductor;The material of the insulating barrier is that polyvinyl chloride or low smoke and zero halogen are poly-
Ethene or polytetrafluoroethylene (PTFE).
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:The armour
The material for filling layer body is steel or aluminium or alloy.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:The armour
The material of dress layer body is the stainless steel that the trade mark is 304.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:It is described to fill out
The material for filling rope is polypropylene or polyethylene.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:In described
The material of heart reinforcer is steel wire or fiberglass reinforced plastics.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:In described
The material of sheath is polyvinyl chloride or low smoke and zero halogen polyethylene or polytetrafluoroethylene (PTFE).
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:The shield
The material of jacket layer is polyvinyl chloride or polyethylene or polytetrafluoroethylene (PTFE).
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:It is described tight
The outermost layer of unjacketed optical fiber is nylon or polytetrafluoroethylene (PTFE).
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:The armour
Fill diameter=1/3 of diameter/armor body of layer endoporus.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:The bullet
In spring sheathed structure optoelectrical cable, a diameter of 0.4~1.0mm of tight tube fiber, armor body a diameter of 1.8~
2.2mm, a diameter of 3.2~3.8mm of insulated conductor, a diameter of 9.2~10.0mm of optoelectrical cable, the cross-sectional area of conductor
For 1.3~1.6 square millimeters.
The manufacture method of any one spring sheathed structure optoelectrical cable described above, it is characterised in that:The spiral shell
Spin slot is 2~5 circles along the circumferential number of turns of shaping dies body, and optimal is 3 circles, not only has faster speed of production during 3 circle,
And during armor shaping, can be more constant for the power output that armor material is promoted.
Alloy in the method for the present invention, can use the alloy material of above-mentioned formula.
The present invention has the advantages that manufacture method is simple, easily grasp, it is not necessary to complicated armor former, saves
The input of equipment.
The present invention method in, armor bulk material have stronger hardness, armor bulk material from anti-back end with
The junction of shaping dies body is continuously conveyed along helicla flute to shaping extreme direction, due to the diameter of shaping dies body
The no more than diameter at anti-back end, and with shaping dies body junction, the diameter at anti-back end is minimum, toward connecting seat at diameter increase
Greatly, thus armor body will not slide to anti-back end, but inertially along helicla flute continuously to shaping under thrust
Extreme direction is conveyed;In helicla flute formed spring blank, due to the diameter of configured ends be not more than shaping dies body diameter, into
The configured ends diameter of shape end and armor body junction is maximum, from configured ends and shaping dies body junction toward configured ends
The diameter of other end configured ends is tapered into, therefore spring blank is advanced into configured ends and constantly drawn, and ultimately forms compared with external diameter
Stable finished product armor.
In the above method, when the speed of finished product armor traction is slightly less than the speed of armor bulk material propulsion, armouring
It is close between the adjacent turn of layer body, it is, of course, also possible to which simultaneously rapid curing viscose glue is sprayed at finished product armor makes armouring
The adjacent turn of layer body is firmly close to, and tight tube fiber is isolated moisture content, and armor is more attractive in appearance;When
So, the speed that can also draw finished product armor is slightly larger than the speed that armor bulk material is promoted, in this case, armouring
There are gap, referred to as turn-to-turn gap between the adjacent turn of layer body, the speed and armor body drawn by finished product armor
Regulation between the speed that material is promoted, makes turn-to-turn gap be less than the diameter of tight tube fiber and more than zero;In this case, spring armour
The structure for filling layer is relatively stablized and is relatively easy to construction, and tight tube fiber is easy to take out during construction.
In the present invention, after armor bulk material is blocked, end seals are carried out, you can realize armor body interior
The holding of liquid cooling medium;In general, one end is connected in the rack of tower top or cabinet to comprehensive cable in the present invention
, convenient power supply is not only realized, and can be radiated using the fan in rack or cabinet, the wind of fan can lead to
Enter in armor endoporus.
In the present invention, armor body forms spring sheathed structure, and tight tube fiber is located inside spring sheathed structure, no
Optical guide unit is there is extraordinary softness and because spring sheathed structure has preferable compressive property, therefore make
Obtaining spring sheathed structure also has excellent lateral pressure resistant performance;Further, since the armor endoporus of armor body has cooling
Medium, so that the heating of insulated conductor can be lowered, heat is pulled away, cooling medium can be cooling or freezing liquid, may be used also
With cooling gas, the gas even flowed etc.;The communication performance of optical fiber at a suitable temperature is not only ensure that, moreover, can
To reduce the temperature inside comprehensive cable, make the current-carrying capacity of conductor bigger;In the present invention, because the length of condensation cable in itself will not be too
Long, therefore, conductor can use copper, aluminium or alloy conductor, can cause during using aluminium or alloy conductor comprehensive cable weight it is lighter,
Cost is lower;Equally, it can cause that comprehensive cable weight lighter, cost is lower when the material of armor body is aluminium or alloy;When
So, there is armor endoporus cooling medium to be not limited to cooling medium, actually can also be heat medium, comprehensive cable can be made to exist
Normally used under colder environment.
Therefore, the present invention has following main advantageous effects:Weight lighter, more compact structure, electrical overload ability
Optic communication ability under stronger, high temperature is more stable.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that design of the invention can be by other a variety of shapes
Formula is implemented to use, and they are also fallen within protection scope of the present invention.