CN106968928A - One kind takes out yellow irrigation pumping station clear water vacuum detecting and control system and detection method - Google Patents

One kind takes out yellow irrigation pumping station clear water vacuum detecting and control system and detection method Download PDF

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Publication number
CN106968928A
CN106968928A CN201710208344.5A CN201710208344A CN106968928A CN 106968928 A CN106968928 A CN 106968928A CN 201710208344 A CN201710208344 A CN 201710208344A CN 106968928 A CN106968928 A CN 106968928A
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China
Prior art keywords
vacuum
signal
input
output end
filter
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CN201710208344.5A
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Chinese (zh)
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CN106968928B (en
Inventor
安利娟
曹永恒
贾涛
陈英凯
刘向
王雪峰
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China National Heavy Machinery Research Institute Co Ltd
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China National Heavy Machinery Research Institute Co Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/14Safety devices specially adapted for filtration; Devices for indicating clogging
    • B01D35/143Filter condition indicators
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/20Filtering

Abstract

Yellow irrigation pumping station clear water vacuum detecting and control system are taken out the invention discloses one kind, including vacuum-ness detecting device, interface control unit, Clean water valve and executing agency, the output end of the Clean water valve is connected with the input of vacuum-ness detecting device, the output end of vacuum-ness detecting device is connected with the input of interface control unit, and the output end of interface control unit is connected with the input of executing agency.The detection method of the system is the method being combined using heat-conducted flow sensor and negative pressure of vacuum force detection sensor, by the water flow signal detected and negative pressure force signal, analyzed and processed through Signal Regulation processor, remove false and interference signal, to signal after processing through the work of PLC signals control output module driving executing agency, control the startup optimization of water pump, the drawbacks of overcoming detecting element short life, frequently replacing, accuracy of detection and poor accuracy, improve control accuracy, human and material resources are saved, operating efficiency is improved.

Description

One kind takes out yellow irrigation pumping station clear water vacuum detecting and control system and detection method
Technical field
The present invention relates to a kind of measurement and control system, more particularly to one kind takes out yellow irrigation pumping station clear water vacuum detecting and control System and detection method processed.
Background technology
It is that feed pump is vacuumized first before starting mode of pump in water conservancy takes out the operation of yellow irrigation pumping station, allows the water of priming reservoir Water pump is entered by the suction line of pump, then starts water pump, could normal pumping irrigation, so water pump open in front pump whether Vacuum is reached, whether clear water fills the signal detection of water pump, be to ensure that the important step that can water pump normally run.
There are following two situations so that vacuum degree measurement value and actual value in water conservancy pumping plant reclaimed water pumping vacuum running Produce relatively large deviation:(1) although the water of suction water pump is the water precipitated by sedimentation basin, because the Yellow River water impurity is relatively more, To the serious corrosion of detecting element, long-term erosion often makes that the detecting element life-span is very short, and accuracy of detection is poor, influence control System;(2) fluctuation is very big during water pump suction water, and detection jitter has had a strong impact on the detection of actual value, so that control System produces erroneous judgement, influence control.
The pumping plant user having at present feels the sound in water pump with ear to determine whether to start water pump by workman's experience; A kind of some electric conductivity of dependence water of use, reaches two electrodes closure conductings by water level and sends electric signal driving auxiliary reclay The control mode of control starting mode of pump reaches the control requirement for opening pump.Both modes can not all meet true in accurate detection water pump Reciprocal of duty cycle and the requirement being controlled, it is impossible to the problem of avoiding detecting element frequent breakage and poor accuracy in detection, it is difficult to meet water Sharp construction requirements water conservancy pumping plant is realized unattended, realizes the requirement of Automated condtrol.
The content of the invention
In order to overcome the defect of above-mentioned prior art, yellow irrigation pumping station system is taken out it is an object of the invention to provide a kind of water conservancy System clear water vacuum degree measurement and control system, should solve the accuracy stability problem of clear water vacuum degree measurement signal, again Ensure the service life of detecting element, it is to avoid pumping station automatization process misoperation, and further realize pumping station automatization control It is required that.
In order to achieve the above object, the technical solution adopted in the present invention is as follows:
One kind takes out yellow irrigation pumping station clear water vacuum detecting and control system, including vacuum-ness detecting device, Interface Control list Member, Clean water valve and executing agency, the described output end of Clean water valve are connected with the condition entry end of vacuum-ness detecting device, The output end of vacuum-ness detecting device is connected with the input of interface control unit, and the output end of interface control unit is with performing machine The input of structure is connected.
Described vacuum-ness detecting device include clean water filter, plugged filter detection unit, flow sensor and Vacuum pressure sensor, the described input of clean water filter is connected with the control output end of Clean water valve, clear water filtering Input of the output end of device respectively with plugged filter detection unit, flow sensor, vacuum pressure sensor is connected, mistake The PLC signals of filter jam detection unit, flow sensor, the output end of vacuum pressure sensor with interface control unit are adopted The input for collecting module is connected.
Described clean water filter is a kind of stainless steel filter, including the housing with water inlet and delivery port, peace It is arranged with screen pack on filter core and cleaning machine loaded on the enclosure interior, filter core, the inner chamber of housing is divided into upper and lower by dividing plate Chamber, water enters filter cavity of resorption by water inlet, is then filtered by dividing plate into screen pack, and the clear water after filtering enters upper Chamber is discharged from delivery port, and while filtering, cleaning machine is cleared up screen pack in time.
Described plugged filter detection unit is a kind of negative pressure of vacuum force detection sensor, by exporting electric signal extremely PLC signal acquisition modules, carrying out signal transacting by interface control unit, simultaneously sender is alarmed, and control filter progress is internal certainly Cleaning, discharges impurity.
Described flow sensor is heat-conducted flow sensor.
Described interface control unit includes PLC signal acquisition modules, Signal Regulation processor, the control output of PLC signals Module, the output end of PLC signal acquisition modules is connected with the input of Signal Regulation processor, the output of Signal Regulation processor Hold and control the input of output module to be connected with PLC signals.
Described executing agency includes vacuum pump discharges controller, vavuum pump operation controller and high pressure switching-on controller, The output end of PLC signals control output module is closed a floodgate with vacuum pump discharges controller, vavuum pump operation controller and high pressure respectively The input of controller is connected, the work of PLC signals control output module driving executing agency, control starting mode of pump operation.
A kind of detection method for taking out yellow irrigation pumping station clear water vacuum detecting and control system, using heat-conducted flow sensor And the vacuum water flow rate testing methods that negative pressure of vacuum force detection sensor is combined, this method, which is utilized, detects member in heat exchange principle Part heat conducts the correlation with detected fluid flow velocity, by the water flow signal detected and detects negative pressure in vavuum pump Signal, is analyzed and processed through Signal Regulation processor to measured signal, removes false and interference signal, signal after processing is entered Row comparison operation is through the work of PLC signals control output module driving executing agency, control starting mode of pump operation.
Beneficial effects of the present invention:
Present invention employs the vacuum water-carrying capacity that heat-conducted flow sensor and negative pressure of vacuum force detection sensor are combined Detection means and method, using detecting element heat conduction in heat exchange principle and the closely related relation of detected fluid flow velocity, The water flow signal detected enters simultaneously with detecting negative pressure force signal in vavuum pump through Signal Regulation processor to measured signal Row analyzing and processing, removes false and interference signal with control algolithm software, is compared computing to signal after processing and believes through PLC The work of number control output module driving executing agency, control starting mode of pump operation;The measurement and control system of the present invention is put into certainly After use, conventional detecting element is overcome because detection bad environments cause corrosion to cause component life short frequently to detecting element The drawbacks of replacing, accuracy of detection and poor accuracy, control accuracy is greatly improved, human and material resources are saved, work is improved Make efficiency, basically reached the purpose that pumping plant startup optimization is automatically controlled, realize that unattended control maintenance is provided for pumping plant Ensure.
Brief description of the drawings
Fig. 1 is the structure principle chart of the present invention.
Description of reference numerals
1- vacuum-ness detecting devices, 2- interface control units, 3- Clean water valves, 4- clean water filters, 5- filters are blocked up Plug detection unit, 6- flow sensors, 7- vacuum pressure sensors, 8-PLC signal acquisition modules, 9- Signal Regulation processors, 10-PLC signals control output module, 11- executing agencies, 12- vacuum pump discharges controllers, 13- vavuum pump operation controllers, 14- high pressure switching-on controllers.
The structural principle and operation principle of the present invention are described in detail below in conjunction with the accompanying drawings
Embodiment
Embodiment 1
As shown in figure 1, one kind takes out yellow irrigation pumping station clear water vacuum detecting and control system, including vacuum-ness detecting device 1, Interface control unit 2, Clean water valve 3 and executing agency 11, output end and the vacuum-ness detecting device 1 of described Clean water valve 3 Condition entry end be connected, the output end of vacuum-ness detecting device 1 is connected with the input of interface control unit 2, Interface Control The output end of unit 2 is connected with the input of executing agency 11.
Vacuum-ness detecting device 1 can carry out filtering detection, 2 pairs of detection signal numbers of interface control unit to the water for entering the pump housing According to calculation process is identified, when reaching that control is required, control output driving executing agency 11 works, and controls water pump operation.
Embodiment 2
On the basis of embodiment 1, described vacuum-ness detecting device 1 includes clean water filter 4, plugged filter and examined Survey unit 5, flow sensor 6 and vacuum pressure sensor 7, the input and Clean water valve 3 of described clean water filter 4 Control output end is connected, the output end of clean water filter 4 respectively with plugged filter detection unit 5, flow sensor 6, true The input of pneumatics force snesor 7 is connected, plugged filter detection unit 5, flow sensor 6, vacuum pressure sensor 7 it is defeated Go out input of the end with the PLC signal acquisition modules 8 of interface control unit 2 to be connected.
Described clean water filter 4 is a kind of stainless steel filter, including the housing with water inlet and delivery port, peace It is arranged with screen pack on filter core and cleaning machine loaded on the enclosure interior, filter core, the inner chamber of housing is divided into upper and lower by dividing plate Chamber, the water precipitated by sedimentation basin also has many suspensions, and the water precipitated enters filter cavity of resorption by water inlet, then Filtered again into stainless steel wedge shaped filter net by dividing plate, go removal of impurities, the clear water after filtering enters epicoele from delivery port Discharge, while filtering, cleaning machine is cleared up screen pack in time.Plugged filter detection unit 5 is negative for a kind of vacuum Press detection sensor, can be detected to filter tube way outlet pressure signal, when filter because other impurities are blocked Afterwards, filter tube way outlet pressure signal can produce change, and negative pressure of vacuum force detection sensor is by exporting electric signal to PLC letters Number acquisition module 8, carries out signal transacting by interface control unit 2 and sender is alarmed, control filter 4 carries out internal from clear Reason, discharges impurity;Flow sensor 6 is heat-conducted flow sensor, water-carrying capacity can be detected, using this sensor energy Interference of the various impurity to the degree of accuracy of signal detection is effectively excluded, the service life of detecting element is improved;Vacuum pressure is sensed Device 7 can be detected to vacuum in the pump housing.
Described interface control unit 2 includes being used to gather water-carrying capacity, the PLC signal acquisition modules 8 of pressure, Signal Regulation Processor 9, PLC signal output modules 10, the output end of PLC signal acquisition modules 8 and the input phase of Signal Regulation processor 9 Even, the output end of Signal Regulation processor 9 controls the input of output module 10 to be connected with PLC signals.
Described executing agency 11 includes being used for the vacuum pump discharges controller 12 that vacuum line is vented, vacuum pump operation control Device 13 processed, high pressure switching-on controller 14 before starting mode of pump operation, PLC signals control output module output end 10 respectively with vavuum pump Exhaust controller 12, the input of the high pressure switching-on controller 14 of vavuum pump operation controller 13 is connected.
A kind of described detection method for taking out yellow irrigation pumping station clear water vacuum detecting and control system, employs heat-conducted stream Vacuum water flow detection means and method that quantity sensor and negative pressure of vacuum force detection sensor are combined, utilize heat exchange principle Middle detecting element heat conduction is with the closely related relation of detected fluid flow velocity, and the water flow signal detected is while and vavuum pump Negative pressure force signal is inside detected, measured signal is analyzed and processed through Signal Regulation processor 9, is gone with control algolithm software Except false and interference signal, computing is compared to signal after processing through the PLC signals control driving of output module 10 executing agency 11 work, control starting mode of pump operation.
The present invention operation principle be:Before pumping plant startup optimization, the water of sedimentation basin enters clear water mistake through Clean water valve 3 Filter after device 4, clean water filter 4 can be filtered to the water precipitated by sedimentation basin;Heat-conducted flow sensor 6 is detected Corresponding electric signal can be exported to PLC signal acquisition modules 8 after water flow signal change, while vacuum pressure sensor 7 is detected Pressure in the pump housing, a current signal can be also inputted when pressure reaches setting value by PLC signal acquisition modules 8, and PLC will The data collected are analyzed and processed by Signal Regulation processor 9 to measured signal, are removed with control algolithm software empty False and interference signal, computing is compared to signal after processing through the PLC signals control driving of output module 10 executing agency 11 work Make, control starting mode of pump operation.
Instant invention overcomes conventional detecting element because detection bad environments cause corrosion to cause the element longevity to detecting element The drawbacks of ordering short frequent replacing, accuracy of detection and poor accuracy, greatly improves control accuracy, saves human and material resources, Operating efficiency is improved, the purpose that pumping plant startup optimization is automatically controlled has been basically reached, is that pumping plant realizes unattended control dimension Shield, which is provided, to be ensured.

Claims (8)

1. one kind takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:Including vacuum-ness detecting device (1), Interface control unit (2), Clean water valve (3) and executing agency (11), the output end of described Clean water valve (3) are examined with vacuum The input for surveying device (1) is connected, and the output end of vacuum-ness detecting device (1) is connected with the input of interface control unit (2), The output end of interface control unit (2) is connected with the input of executing agency (11).
2. one kind according to claim 1 takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:It is described Vacuum-ness detecting device (1) include clean water filter (4), plugged filter detection unit (5), flow sensor (6) and Vacuum pressure sensor (7), the input of described clean water filter (4) is connected with the control output end of Clean water valve (3), The output end of clean water filter (4) is sensed with plugged filter detection unit (5), flow sensor (6), vacuum pressure respectively The input of device (7) is connected, plugged filter detection unit (5), flow sensor (6), the output of vacuum pressure sensor (7) The input with the PLC signal acquisition modules (8) of interface control unit (2) is held to be connected.
3. one kind according to claim 2 takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:It is described Clean water filter (4) be a kind of stainless steel filter, including the housing with water inlet and delivery port, be installed on the shell Screen pack is arranged with the filter core and cleaning machine in internal portion, filter core, the inner chamber of housing is divided into upper and lower chamber by dividing plate, and water is by entering The mouth of a river enters filter cavity of resorption, is then filtered by dividing plate into screen pack, and the clear water after filtering enters epicoele from water outlet Mouth discharge, while filtering, cleaning machine is cleared up screen pack in time.
4. one kind according to claim 2 takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:It is described Plugged filter detection unit (5) be a kind of negative pressure of vacuum force detection sensor, by exporting electric signal to PLC signal acquisitions Module (8), carries out signal transacting by interface control unit (2) and sender is alarmed, control filter (4) carries out internal from clear Reason, discharges impurity.
5. one kind according to claim 2 takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:It is described Flow sensor (6) be heat-conducted flow sensor.
6. one kind according to claim 1 takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:It is described Interface control unit (2) include PLC signal acquisition modules (8), Signal Regulation processor (9), PLC signals control output module (10), the output end of PLC signal acquisition modules (8) is connected with the input of Signal Regulation processor (9), Signal Regulation processor (9) output end controls the input of output module (10) to be connected with PLC signals.
7. one kind according to claim 1 takes out yellow irrigation pumping station clear water vacuum detecting and control system, it is characterized in that:It is described Executing agency (11) include vacuum pump discharges controller (12), vavuum pump operation controller (13) and high pressure switching-on controller (14), the output end of PLC signals control output module (10) is controlled with vacuum pump discharges controller (12), vacuum pump operation respectively Device (13) is connected with the input of high pressure switching-on controller (14), PLC signals control output module (10) driving executing agency (11) work, control starting mode of pump operation.
8. based on a kind of detection for taking out yellow irrigation pumping station clear water vacuum detecting and control system described in claim any one of 1-7 Method, it is characterized in that:This method utilizes the conduction of detecting element heat and the correlation of detected fluid flow velocity in heat exchange principle, Negative pressure force signal is detected the water flow signal detected and in vavuum pump, measured signal is carried out through Signal Regulation processor Analyzing and processing, removes false and interference signal, and computing is compared to signal after processing and is driven through PLC signals control output module Dynamic executing agency's work, control starting mode of pump operation.
CN201710208344.5A 2017-03-31 2017-03-31 A kind of yellow irrigation pumping station clear water vacuum detecting of pumping and control system and detection method Active CN106968928B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110608164A (en) * 2019-10-28 2019-12-24 苏州工业职业技术学院 Positive and negative pressure test equipment for fuel pump

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US4124332A (en) * 1975-05-19 1978-11-07 Matsushita Electric Industrial Company, Limited Automatically operative pumping equipment
CN201081777Y (en) * 2007-04-30 2008-07-02 深圳克拉克自动化控制有限公司 Scale-free heat conductive flow controller
CN201526470U (en) * 2009-11-17 2010-07-14 天津市引滦工程尔王庄管理处 Vacuum water-inducing control device Centrifugal pump
CN201613053U (en) * 2010-02-01 2010-10-27 蔡忠 Automatic high-efficient backflushing clear water filter
CN104329268A (en) * 2014-09-26 2015-02-04 徐州圣能科技有限公司 Mine draining pump control system
CN204386649U (en) * 2015-01-12 2015-06-10 温州乐控节能科技有限公司 A kind of Mine Drainage System
CN206647248U (en) * 2017-03-31 2017-11-17 中国重型机械研究院股份公司 A kind of water conservancy takes out yellow irrigation pumping station clear water vacuum detecting and control system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4124332A (en) * 1975-05-19 1978-11-07 Matsushita Electric Industrial Company, Limited Automatically operative pumping equipment
CN201081777Y (en) * 2007-04-30 2008-07-02 深圳克拉克自动化控制有限公司 Scale-free heat conductive flow controller
CN201526470U (en) * 2009-11-17 2010-07-14 天津市引滦工程尔王庄管理处 Vacuum water-inducing control device Centrifugal pump
CN201613053U (en) * 2010-02-01 2010-10-27 蔡忠 Automatic high-efficient backflushing clear water filter
CN104329268A (en) * 2014-09-26 2015-02-04 徐州圣能科技有限公司 Mine draining pump control system
CN204386649U (en) * 2015-01-12 2015-06-10 温州乐控节能科技有限公司 A kind of Mine Drainage System
CN206647248U (en) * 2017-03-31 2017-11-17 中国重型机械研究院股份公司 A kind of water conservancy takes out yellow irrigation pumping station clear water vacuum detecting and control system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110608164A (en) * 2019-10-28 2019-12-24 苏州工业职业技术学院 Positive and negative pressure test equipment for fuel pump

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