CN106966878A - The method that the bivalve layer molecular sieve catalytic dehydrating glycerins of ZSM 5 prepare methacrylaldehyde - Google Patents

The method that the bivalve layer molecular sieve catalytic dehydrating glycerins of ZSM 5 prepare methacrylaldehyde Download PDF

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CN106966878A
CN106966878A CN201710240117.0A CN201710240117A CN106966878A CN 106966878 A CN106966878 A CN 106966878A CN 201710240117 A CN201710240117 A CN 201710240117A CN 106966878 A CN106966878 A CN 106966878A
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molecular sieve
zsm
bivalve
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methacrylaldehyde
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温震烨
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/51Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition
    • C07C45/52Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition by dehydration and rearrangement involving two hydroxy groups in the same molecule
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J35/615
    • B01J35/617

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses the method that a kind of bivalve layer molecular sieve catalytic dehydrating glycerins of ZSM 5 prepare methacrylaldehyde, comprise the following steps:ZSM molecular sieves are prepared first, then the molecular sieves of ZSM 5 of preparation are mixed evenly with alkaline substance solution, the stirring reaction at 80 200 DEG C, centrifuge washing after the completion of reaction, are dried, and the bivalve layer molecular sieves of ZSM 5 are made in roasting;Finally under the catalysis of the bivalve layer molecular sieves of ZSM 5, methacrylaldehyde is made in dehydrating glycerin.Layer ZSM 5 molecular sieve catalytic active centers in bivalve produced by the present invention are more, in chemical reaction, and the resistance to mass tranfer that molecule diffusion is subject to is small, so as to effectively increase the conversion ratio of glycerine, the selectivity of products collection efficiency and methacrylaldehyde is also effectively improved.

Description

The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde
Technical field:
The present invention relates to organic synthesis field, it is specifically related to bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst and prepares third The method of olefine aldehydr.
Background technology:
In recent years, as global energy is in short supply, environmental pollution the problems such as be on the rise, national governments are all actively seeking clear Clean regenerative resource and green chemical industry production technology.Biodiesel is a kind of environmental protection and the good cleaning renewable energy of security Source, is widely paid attention to and fast-developing in some countries, European Union planned 2015 by biodiesel in business The ratio of fuel brings up to 10%, while the U.S., Australia, Japan and other countries also provide the time in restriction with legal form Application of the biodiesel in transportation fuel was set to exceed certain ratio in the past.With the production scale and production capacity of biodiesel Increase year by year, the trans-utilization of its Main By product crude glycerine turns into a urgent problem to be solved.
Biodiesel accessory substance crude glycerine value it is not high, but the polyfunctional group structure and performance of itself allow its from Different response paths produces the chemicals of high added value, such as methacrylaldehyde, pyruvic alcohol, 1,3-PD, lactic acid and dihydroxy third The products such as ketone.Methacrylaldehyde is a kind of simplest unsaturated aldehyde, and its chemical property is active, is in the middle of a kind of important organic chemical industry Body, has in terms of pharmaceutical synthesis, coating, papermaking, oil field, organic synthesis industry and has been widely used.While the easy oxygen of methacrylaldehyde Turn to the acrylic acid that market capacity is big and added value is high.The crude glycerine catalysis of biodiesel byproduct is made full use of to prepare methacrylaldehyde, Both the comprehensive utilization ratio of resource can be improved, more can extend Biodiesel chain, the entirety for improving biodiesel pollution-free industry is competing Power is striven, is had broad application prospects.
Catalyst is that glycerine high selectivity produces one of key factor of methacrylaldehyde.Molecular sieve has unique hole knot because of it Structure, suitable acid and good hydrothermal stability turn into catalyst important in modern chemical industry.Molecular sieve have compared with Good performance, but to be influenceed in the reaction by mass transfer, acidic zeolite and heat endurance, influence molecule diffusion, so that Influence its catalytic activity.
Periodical " glycerine gas-phase dehydration prepares methacrylaldehyde on Phosphorous Modified HZSM-5 ", Gu Yun is of heap of stone etc., on 02 10th, 2011 " it is public Open and used the HSZM-5 of phosphoric acid modification to be applied to dehydrating glycerin reaction system, phosphoric acid modification for the preformed catalyst of active component Afterwards, although acid strength is big, and reactivity is improved a lot, but with the progress of reaction, starting stage glycerol molecule is easy to The condensation generation coke on acidity of catalyst position, so that the acidic site of covering catalyst, the duct of blocking catalyst, so as to influence The conversion ratio of glycerine.
The content of the invention:
In order to solve the deficiencies in the prior art, the invention provides a kind of bivalve layer ZSM-5 molecular sieve, it is by two layers of isomorphous Type molecular sieve is constituted, and cavity structure is also formed between shell, and catalytic activity is high, and heat endurance is good, effectively increases the conversion of glycerine Rate.
In order to preferably solve the above problems, the present invention uses following technical scheme:
The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, comprises the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 80-200 DEG C, continuation Stirring reaction 5-200h, after the completion of reaction, centrifuge washing is dried, roasting, obtains bivalve layer ZSM-5 molecular sieve;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, glycerine is passed through Before the aqueous solution, it is passed through at 270-300 DEG C after nitrogen purging catalyst 20-30min, glycerine water solution is injected by syringe pump Into reactor, with bivalve layer ZSM-5 molecular sieve haptoreaction after gasifying through helical groove, after mixture of reaction products is condensed Take in collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
As the preferred of above-mentioned technical proposal, in step (1), the deionized water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are:(10.05-10.40)g:(9.12-9.17)g:(0.325-0.328)g: (20.80-20.85)g。
As the preferred of above-mentioned technical proposal, in step (2), the alkaline matter is the mixing of quaternary ammonium salt and sodium hydroxide Thing, the two mol ratio is 1:1.
As the preferred of above-mentioned technical proposal, in step (2), the alkaline matter is the mixing of quaternary ammonium salt and potassium hydroxide Thing, the two mol ratio is 1:1.
As the preferred of above-mentioned technical proposal, in step (2), the alkaline matter is one kind in n-butylamine, quaternary ammonium base Or two kinds of mixing.
As the preferred of above-mentioned technical proposal, in step (2), the quaternary ammonium salt is 4 bromide, tetraethyl bromination One or more in ammonium, 4-propyl bromide and TBAB.
As the preferred of above-mentioned technical proposal, the quaternary ammonium base is TMAH, tetraethyl ammonium hydroxide and four One or more in butyl ammonium hydroxide.
As the preferred of above-mentioned technical proposal, in step (2), the sintering temperature is 500-900 DEG C, and roasting time is 1- 12h。
As the preferred of above-mentioned technical proposal, in step (3), the mass concentration of the glycerine water solution is 10-20%.
As the preferred of above-mentioned technical proposal, in step (3), the speed that the glycerine water solution is injected into reactor is 5-15ml/min。
The invention has the advantages that:
ZSM-5 molecular sieve is made in the present invention first, and the ZSM- molecules of bivalve layer are then prepared using a step crystallization method Sieve, its shell is made up of two layers of isomorphism molecular sieve, and cavity structure is formed between shell, and its external diameter is 50nm-5 μm, specific surface area For 200-1000m2/ g, catalytic active center is more, and heat endurance is good, when being reacted for glycerin catalytic, the biography that molecule diffusion is subject to Matter resistance is small, and product yield and selectivity all effectively improve.
Embodiment:
In order to be better understood from the present invention, below by embodiment, the present invention is further described, and embodiment is served only for solution The present invention is released, any restriction will not be constituted to the present invention.
Embodiment 1
The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, comprises the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;Wherein, deionization Water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are:10.05g:9.12g:0.325g: 20.80g;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 80 DEG C, continue to stir 200h is reacted, after the completion of reaction, centrifuge washing is dried, 500 DEG C of roasting 12h obtain bivalve layer ZSM-5 molecular sieve;Wherein, alkali Property material be 4 bromide and sodium hydroxide mixture, the two mol ratio is 1:1;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, 10% is passed through Glycerine water solution before, be passed through at 270 DEG C after nitrogen purging catalyst 20min, by glycerine water solution with 5ml/min speed Degree is injected into reactor by syringe pump, with bivalve layer ZSM-5 molecular sieve haptoreaction, reaction product after gasifying through helical groove After mixture is condensed in income collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
Through analysis, react after 20h, glycerol conversion yield is 98.5%, methacrylaldehyde yield is 96.0%, the selectivity of methacrylaldehyde For 97.5%.
Embodiment 2
The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, comprises the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;Wherein, deionization Water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are:10.40g:9.17g:0.328g: 20.85g;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 200 DEG C, continue to stir 5h is reacted, after the completion of reaction, centrifuge washing is dried, 900 DEG C of roasting 1h obtain bivalve layer ZSM-5 molecular sieve;Wherein, basic species Matter is the mixture of tetraethylammonium bromide and potassium hydroxide, and the two mol ratio is 1:1;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, 20% is passed through Glycerine water solution before, be passed through at 300 DEG C after nitrogen purging catalyst 30min, by glycerine water solution with 15ml/min's Speed is injected into reactor by syringe pump, with bivalve layer ZSM-5 molecular sieve haptoreaction, reaction production after gasifying through helical groove After thing mixture is condensed in income collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
Through analysis, react after 20h, glycerol conversion yield is 99.6%, methacrylaldehyde yield is 96.0%, the selectivity of methacrylaldehyde For 96.4%.
Embodiment 3
The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, comprises the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;Wherein, deionization Water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are:10.15g:9.13g:0.326g: 20.82g;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 100 DEG C, continue to stir 50h is reacted, after the completion of reaction, centrifuge washing is dried, 600 DEG C of roasting 5h obtain bivalve layer ZSM-5 molecular sieve;Wherein, it is alkaline Material is TMAH;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, 15% is passed through Glycerine water solution before, be passed through at 270 DEG C after nitrogen purging catalyst 30min, by glycerine water solution with 7ml/min speed Degree is injected into reactor by syringe pump, with bivalve layer ZSM-5 molecular sieve haptoreaction, reaction product after gasifying through helical groove After mixture is condensed in income collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
Through analysis, react after 20h, glycerol conversion yield is 98.8%, methacrylaldehyde yield is 96.5%, the selectivity of methacrylaldehyde For 97.7%.
Embodiment 4
The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, comprises the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;Wherein, deionization Water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are:10.25g:9.14g:0.327g: 20.83g;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 130 DEG C, continue to stir 120h is reacted, after the completion of reaction, centrifuge washing is dried, 700 DEG C of roasting 10h obtain bivalve layer ZSM-5 molecular sieve;Wherein, alkali Property material be tetraethyl ammonium hydroxide;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, 15% is passed through Glycerine water solution before, be passed through at 290 DEG C after nitrogen purging catalyst 20min, by glycerine water solution with 9ml/min speed Degree is injected into reactor by syringe pump, with bivalve layer ZSM-5 molecular sieve haptoreaction, reaction product after gasifying through helical groove After mixture is condensed in income collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
Through analysis, react after 20h, glycerol conversion yield is 98.5%, methacrylaldehyde yield is 96.0%, the selectivity of methacrylaldehyde For 99.5%.
Embodiment 5
The method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, comprises the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;Wherein, deionization Water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are:10.35g:9.15g:0.327g: 20.84g;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 180 DEG C, continue to stir 100h is reacted, after the completion of reaction, centrifuge washing is dried, 850 DEG C of roasting 5h obtain bivalve layer ZSM-5 molecular sieve;Wherein, it is alkaline Material is n-butylamine;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, 15% is passed through Glycerine water solution before, be passed through at 290 DEG C after nitrogen purging catalyst 30min, by glycerine water solution with 12ml/min's Speed is injected into reactor by syringe pump, with bivalve layer ZSM-5 molecular sieve haptoreaction, reaction production after gasifying through helical groove After thing mixture is condensed in income collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
Through analysis, react after 20h, glycerol conversion yield is 99.3%, methacrylaldehyde yield is 97.5%, the selectivity of methacrylaldehyde For 98.2%.
Comparative example 1
Catalyst uses simple ZSM-5 molecular sieve, is handled without bivalve stratification, other reaction conditions and embodiment 5 It is identical.
Through analysis, glycerol conversion yield is 86.3%, and the yield of methacrylaldehyde is 62.8%, and the selectivity of methacrylaldehyde is 72.8%, but the catalyst is just inactivated after reaction 15h.
Comparative example 2
Catalyst uses the ZSM-5 molecular sieve of monoshell Rotating fields, and other reaction conditions and embodiment 5 are identical.
Through analysis, glycerol conversion yield is 90.5%, and the yield of methacrylaldehyde is 73.6%, and the selectivity of methacrylaldehyde is 81.3%.Inactivated after catalyst reaction 20h.

Claims (10)

1. the method that bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst prepares methacrylaldehyde, it is characterised in that comprise the following steps:
(1) added after deionized water, mass fraction being mixed evenly for the 40% TPAOH aqueous solution NaAlO2, continues stirring and obtains mixed solution;Tetraethyl orthosilicate is added dropwise into mixed solution, stirring makes positive silicic acid tetrem Crystallization 3 days, centrifuge washing, drying, roasting at 170 DEG C, are made ZSM-5 molecular sieve after ester hydrolysis is complete;
(2) ZSM-5 molecular sieve is mixed evenly with alkaline substance solution, then heats to 80-200 DEG C, continue to stir 5-200h is reacted, after the completion of reaction, centrifuge washing is dried, roasting, obtain bivalve layer ZSM-5 molecular sieve;
(3) bivalve obtained above layer ZSM-5 molecular sieve is fixed on to the stage casing of micro fixed-bed reactor, glycerine is passed through water-soluble Before liquid, it is passed through at 270-300 DEG C after nitrogen purging catalyst 20-30min, glycerine water solution is injected into instead by syringe pump Answer in device, with bivalve layer ZSM-5 molecular sieve haptoreaction after gasifying through helical groove, taken in after mixture of reaction products is condensed In collector, timing sampling carries out qualitative and quantitative analysis through gas-chromatography.
2. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature exists In in step (1), the deionized water, the TPAOH aqueous solution, NaAlO2, the mass ratio of tetraethyl orthosilicate are: (10.05-10.40)g:(9.12-9.17)g:(0.325-0.328)g:(20.80-20.85)g.
3. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature exists In:In step (2), the alkaline matter is the mixture of quaternary ammonium salt and sodium hydroxide, and the two mol ratio is 1:1.
4. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature exists In:In step (2), the alkaline matter is the mixture of quaternary ammonium salt and potassium hydroxide, and the two mol ratio is 1:1.
5. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature exists In:In step (2), the alkaline matter is the mixing of one or both of n-butylamine, quaternary ammonium base.
6. the method that the bivalve layer ZSM-5 molecular sieve dehydrating glycerin with catalyst as described in claim 3 or 4 prepares methacrylaldehyde, it is special Levy and be:In step (2), the quaternary ammonium salt is 4 bromide, tetraethylammonium bromide, 4-propyl bromide and tetrabutyl bromine Change the one or more in ammonium.
7. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 5 prepares methacrylaldehyde, its feature exists In:The quaternary ammonium base is the one or more in TMAH, tetraethyl ammonium hydroxide and TBAH.
8. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature exists In:In step (2), the sintering temperature is 500-900 DEG C, and roasting time is 1-12h.
9. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature exists In:In step (3), the concentration of the glycerine water solution is 10-20%.
10. the method that layer ZSM-5 molecular sieve dehydrating glycerin with catalyst in bivalve as claimed in claim 1 prepares methacrylaldehyde, its feature It is:In step (3), the speed that the glycerine water solution is injected into reactor is 5-15ml/min.
CN201710240117.0A 2017-04-13 2017-04-13 The method that the bivalve layer molecular sieve catalytic dehydrating glycerins of ZSM 5 prepare methacrylaldehyde Withdrawn CN106966878A (en)

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CN108947786B (en) * 2018-07-10 2021-10-08 中国科学院青岛生物能源与过程研究所 Method for preparing acrolein by glycerol dehydration
CN113856744A (en) * 2021-11-04 2021-12-31 中国环境科学研究院 Atom-doped modified double-shell monolithic hollow catalyst, and preparation method and application thereof
CN113856748A (en) * 2021-11-04 2021-12-31 中国环境科学研究院 Hollow ZSM-5 catalyst with atom-doped and metal cluster double-modified inner surface, and preparation method and application thereof
CN113856748B (en) * 2021-11-04 2022-12-16 中国环境科学研究院 Hollow ZSM-5 catalyst with atom-doped and metal cluster double-modified inner surface, and preparation method and application thereof
CN115286495A (en) * 2022-08-23 2022-11-04 江西师范大学 Method for preparing acrolein by catalytic oxidation of glycerol through ZSM-5 molecular sieve membrane

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