CN106964867A - Intelligent sawing sheet device - Google Patents

Intelligent sawing sheet device Download PDF

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Publication number
CN106964867A
CN106964867A CN201710272681.0A CN201710272681A CN106964867A CN 106964867 A CN106964867 A CN 106964867A CN 201710272681 A CN201710272681 A CN 201710272681A CN 106964867 A CN106964867 A CN 106964867A
Authority
CN
China
Prior art keywords
jet pipe
sheet device
sawing sheet
jet
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710272681.0A
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Chinese (zh)
Inventor
范子辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Yu Hui Electronic Science And Technology Co Ltd
Original Assignee
Anhui Yu Hui Electronic Science And Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Yu Hui Electronic Science And Technology Co Ltd filed Critical Anhui Yu Hui Electronic Science And Technology Co Ltd
Priority to CN201710272681.0A priority Critical patent/CN106964867A/en
Publication of CN106964867A publication Critical patent/CN106964867A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K7/00Cutting, scarfing, or desurfacing by applying flames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K7/00Cutting, scarfing, or desurfacing by applying flames
    • B23K7/10Auxiliary devices, e.g. for guiding or supporting the torch

Abstract

The present invention proposes a kind of intelligent sawing sheet device, including frame, guide rail in the frame, casing on the guide rail, it is connected at the slide plate of the casing side, slidably on slide plate and at least jet pipe and a fluxing pipe of jet flames, main controlling board and photoreceiver are additionally provided with the frame, the main controlling board is provided with the control unit for being used for controlling jet pipe to run, a controller being connected with photoreceiver is additionally provided with the main controlling board, the intelligent sawing sheet device also includes a remote manipulator, the remote manipulator is used to send optical signal to photoreceiver, the controller, which is used to photoreceiver receiving the optical signal that comes, to be converted into control signal and passes to main controlling board to control the operation conditions of jet pipe.The intelligent sawing sheet device can be when jet pipe operation exception produces noise, or operating personnel away from sawing sheet device when having found its operation exception, carrys out the timely operation for controlling jet pipe by the remote manipulator, so that from the generation of major accident.

Description

Intelligent sawing sheet device
Technical field
The present invention relates to a kind of Workpiece machining apparatus, more particularly to a kind of intelligent sawing sheet device.
Background technology
In industrial equipment, Architectural Equipment and other field, the metal works of given shape, this workpiece need to be generally used Cutting acquisition is generally carried out by steel raw materials such as whole section of channel-section steels, angle bar, I-steel.It is existing in order to be cut to raw material Cutting mode generally comprises machine cuts and thermal cutting.Machine cuts refer to be cut by parts such as cutting knife, saw discs;Earnestly Cut is to carry out hot melt cutting by high temperature heat sources such as laser, plasma, flames.Machine cuts are commonly used in material cutting face thickness On smaller or more soft material, if used on the larger or more hard metal material of the cutting face thickness of material, then Loss to the cutting part on cutting equipment is larger or can not cut, and applicable surface is more narrow.Existing thermal cutting The operating system of equipment is on the machine, when device fails produce abnormal sound, and operating personnel can only be by thereon Operation dish is out of service, therefore, and operating personnel must be detected near equipment all the time, to prevent the generation of accident.
The content of the invention
The present invention proposes a kind of intelligent sawing sheet device, and can efficiently solve existing sawing sheet device operating personnel can not leave Problem.
The technical proposal of the invention is realized in this way:
A kind of intelligent sawing sheet device, including frame, the guide rail in the frame, the casing on the guide rail, connection Slide plate located at the casing side, slidably on slide plate and at least jet pipe and a fluxing pipe of jet flames, institute State and main controlling board and photoreceiver be additionally provided with frame, the main controlling board is provided with the control unit for being used for controlling jet pipe to run, A controller being connected with photoreceiver is additionally provided with the main controlling board, the intelligent sawing sheet device also includes a Remote Device, the remote manipulator is used to send optical signal to photoreceiver, and the light that the controller is used to receive photoreceiver to come is believed Number being converted into control signal passes to main controlling board to control the operation conditions of jet pipe.
Preferred scheme is that the end of the jet pipe is provided with nozzle, and the nozzle includes main body, in the axial direction of the main body The cutting oxygen flow of air passage of centre and be arranged at cutting oxygen flow of air passage outside preheating gas flow channel, it is described The front end of preheating gas flow channel is tilted to the extended line of cutting oxygen flow of air passage to be extended.
Preferred scheme is that the rear end bifurcated of the preheating gas flow channel is formed with a fuel gas flow passage and one Oxygen flow channel is used in preheating.
Preferred scheme is, the extended line of front end and the prolonging for cutting oxygen flow of air passage of the preheating gas flow channel The crosspoint of long line to spray nozzle front end distance be 15-20 ㎜.
Preferred scheme is, the end of the fluxing jet pipe is connected with a fluxing nozzle, the fluxing nozzle include clamper, Pipe joint, jet pipe and tight fixed bolt, the jet pipe are integral type jet pipe, and the jet pipe includes vertical boot segment and tilts spray Section is penetrated, the bottom of the clamper offers the guiding channel that up/down perforation is offered in locating slot, the clamper, the pipe Joint is arranged on the top of guiding channel, and the vertical boot segment of the jet pipe is connected through guiding channel with pipe joint, institute The inclination jet segment for stating jet pipe is located in locating slot, and jet pipe is securedly mounted on clamper by the tight fixed bolt.
Preferred scheme is that internal thread is provided with the top of the guiding channel, and the pipe joint is being drawn by screw threads for fastening The top of pathway.
Preferred scheme is that the angle of bend between the vertical boot segment and inclination jet segment is between 135-140 degree.
Beneficial effects of the present invention are:
Intelligent sawing sheet device in the present invention, can be due to provided with parts such as remote manipulator, photoreceiver and controllers When jet pipe operation exception produces noise, or operating personnel away from sawing sheet device when having found its operation exception, can be long-range by this Remote control to control the operation of jet pipe in time, so that from the generation of major accident.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the intelligent sawing sheet device of the present invention;
Fig. 2 is Fig. 1 functional block diagram;
Fig. 3 is the profile of the nozzle of intelligent sawing sheet device in Fig. 1;
Fig. 4 is the structural representation of fluxing nozzle segment in Fig. 1;
Fig. 5 is Fig. 4 sectional view;
Fig. 6 is the structural representation of jet pipe in Fig. 4.
In figure:
100th, intelligent sawing sheet device;10th, frame;20th, guide rail;30th, casing;50th, slide plate;60th, jet pipe;70th, cutting machine sheet Body;80th, main controlling board;40th, photoreceiver;81st, control unit;82nd, controller;90th, remote manipulator;61st, nozzle;62nd, main body; 63rd, cutting oxygen flow of air passage;65th, preheating gas flow channel;66th, fuel gas flow passage;68th, preheating oxygen stream Dynamic passage;51st, fluxing jet pipe;52nd, fluxing nozzle;520th, clamper;522nd, pipe joint;523rd, jet pipe;524th, tight fixed bolt; 525th, vertical boot segment;526th, jet segment is tilted;527th, locating slot;528th, guiding channel;5280th, stepped hole;5200th, fasten Hole.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
As shown in Figures 1 and 2, the intelligent sawing sheet device 100 includes frame 10, the guide rail 20 in the frame 10, set In the casing 30 on the guide rail 20, it is connected to the slide plate 50 of the side of casing 30, slidably on slide plate 50 and for spraying An at least jet pipe 60 for flame.In the present embodiment, the jet pipe 60 is three, when it is implemented, the number of the jet pipe 60 is not Limited by the present embodiment, it is alternatively two or more.
The cutting machine body 70 for providing burning gases to jet pipe 60 is additionally provided with the frame 10.Also set in the frame 10 There are the main controlling board 80 that can be operated for human hand and the photoreceiver 40 that optical signal can be received, the main controlling board 80 is provided with For the control unit 81 for controlling jet pipe 60 to run, main controlling board 80 is operated to control jet pipe 60 by control unit by operating personnel State.A controller 82 being connected with photoreceiver 40 is additionally provided with the main controlling board 80.The intelligent sawing sheet device 100 is also wrapped A remote manipulator 90 is included, the remote manipulator 90 is used to send infrared ray to photoreceiver 40, and the controller 82 is used for light The optical signal that the reception of receiver 40 comes is converted into control signal and passes to main controlling board 80 to control the operation conditions of jet pipe 60.
Please refer to Fig. 3, the end of each jet pipe 60 is respectively equipped with nozzle 61.The nozzle 61 includes main body 62, run through The axially cutting oxygen flow of air passage 63 in center of the main body 62 and the outside for being arranged at cutting oxygen flow of air passage 63 Preheating gas flow channel 65, extended line from the front end of the preheating gas flow channel 65 to cutting oxygen flow of air passage 63 Tilt extension.The rear end bifurcated of the preheating gas flow channel 65 is connected with a fuel gas flow passage 66 and a preheating is used Oxygen flow channel 68.The extended line of the front end of the preheating gas flow channel 68 prolongs with cutting oxygen flow of air passage 63 The distance of the crosspoint of long line to the front end of nozzle 61 is 15-20 ㎜.
The intelligent sawing sheet device 100 also includes a fluxing jet pipe 51, and is connected with one in the end of the fluxing jet pipe 51 and helps It is meltblown mouth 52.Please refer to Fig. 4 to Fig. 6, the fluxing nozzle 52 includes clamper 520, pipe joint 522, jet pipe 523 and tight Determine bolt 524, the jet pipe 523 is integral type jet pipe, jet pipe 523 includes vertical boot segment 525 and tilts jet segment 526, The bottom of the clamper 520 offers the guiding channel 528 that up/down perforation is offered in locating slot 527, clamper 520.
In the present embodiment, the top of the guiding channel 528 is provided with the stepped hole with internal thread for connecting pipe joint 522 5280, the pipe joint 522 is by screw threads for fastening at the top of guiding channel 528.The vertical boot segment of the jet pipe 523 525 are connected through guiding channel 528 with pipe joint 522, and the inclination jet segment 526 of jet pipe 523 is located in locating slot 527. The fastener hole 5200 of radial direction is further opened with clamper 520.The tight fixed bolt 524 passes through fastener hole 5200 by jet pipe 523 It is securedly mounted on clamper 520.When being fastened, the depth progress that guiding channel 528 can be inserted to jet pipe 523 is micro- Adjust, that is, adjust the upright position of nozzle vent, to adjust the upright position that iron powder jet enters cutting flame.During dismounting, pass through Unclamp tight fixed bolt 524 just can quickly extract jet pipe 523 out at locating slot 527.In the present embodiment, the jet pipe 523 For a thin-wall hollow pipe, and bending stainless steel metal pipe is erected for integral type, inner section is circle, and outer shape is in J-shaped, one, band Arc bent angle.Angle of bend between the vertical boot segment 525 and inclination jet segment 526 is between 135-140 degree, jet pipe The inwall pipe end at 523 two is equipped with chamfering.
The intelligent sawing sheet device 100, can be due to provided with parts such as remote manipulator 90, photoreceiver 40 and controllers 82 When the operation exception of jet pipe 60 of intelligent sawing sheet device 100 produces noise, or operating personnel have found that it runs away from sawing sheet device When abnormal, the operation of jet pipe 60 can be controlled in time by the remote manipulator 90, so that from the generation of major accident.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (7)

1. a kind of intelligent sawing sheet device, it is characterised in that:Guide rail including frame, in the frame, on the guide rail Casing, it is connected at the slide plate of the casing side, slidably on the slide plate and for an at least jet pipe and one for jet flames Main controlling board and photoreceiver are additionally provided with fluxing pipe, the frame, the main controlling board, which is provided with, to be used to control jet pipe to run Control unit, be additionally provided with a controller being connected with photoreceiver on the main controlling board, the intelligent sawing sheet device also includes one Remote manipulator, the remote manipulator is used to send optical signal to photoreceiver, and the controller is used to receive photoreceiver The optical signal come is converted into control signal and passes to main controlling board to control the operation conditions of jet pipe.
2. intelligence sawing sheet device as claimed in claim 1, it is characterised in that:The end of the jet pipe is provided with nozzle, the spray Mouth includes main body, the axially cutting oxygen flow of air passage in center through the main body and is arranged at cutting oxygen flow of air passage Outside preheating gas flow channel, extension from the front end of the preheating gas flow channel to cutting oxygen flow of air passage Line tilts extension.
3. intelligence sawing sheet device as claimed in claim 2, it is characterised in that:The rear end bifurcated of the preheating gas flow channel It is formed with a fuel gas flow passage and a preheating oxygen flow channel.
4. intelligence sawing sheet device as claimed in claim 3, it is characterised in that:The front end of the preheating gas flow channel is prolonged The crosspoint of the extended line of long line and cutting oxygen flow of air passage to the distance of spray nozzle front end be 15-20 ㎜.
5. intelligent sawing sheet device according to any one of claims 1 to 4, it is characterised in that:The end of the fluxing jet pipe A fluxing nozzle is connected with, the fluxing nozzle includes clamper, pipe joint, jet pipe and tight fixed bolt, and the jet pipe is one Body formula jet pipe, the jet pipe includes vertical boot segment and tilts jet segment, and the bottom of the clamper offers locating slot, institute The guiding channel that up/down perforation is offered in clamper is stated, the pipe joint is arranged on the top of guiding channel, the jet pipe Vertical boot segment be connected through guiding channel with pipe joint, the inclination jet segment of the jet pipe is located in locating slot, institute State tight fixed bolt jet pipe is securedly mounted on clamper.
6. intelligence sawing sheet device as claimed in claim 5, it is characterised in that:Interior spiral shell is provided with the top of the guiding channel Line, the pipe joint is by screw threads for fastening at the top of guiding channel.
7. intelligence sawing sheet device as claimed in claim 5, it is characterised in that:Between the vertical boot segment and inclination jet segment Angle of bend between 135-140 degree.
CN201710272681.0A 2017-04-24 2017-04-24 Intelligent sawing sheet device Pending CN106964867A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710272681.0A CN106964867A (en) 2017-04-24 2017-04-24 Intelligent sawing sheet device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710272681.0A CN106964867A (en) 2017-04-24 2017-04-24 Intelligent sawing sheet device

Publications (1)

Publication Number Publication Date
CN106964867A true CN106964867A (en) 2017-07-21

Family

ID=59332594

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710272681.0A Pending CN106964867A (en) 2017-04-24 2017-04-24 Intelligent sawing sheet device

Country Status (1)

Country Link
CN (1) CN106964867A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202539820U (en) * 2012-02-21 2012-11-21 上海兆展自动化设备有限公司 Small numerical-control flame plasma cutting machine
US20130032250A1 (en) * 2010-04-20 2013-02-07 Taiyo Nippon Sanso Corporation Gas cutting method, gas cutting machine, and cutting tip
CN204893150U (en) * 2015-07-20 2015-12-23 宝山钢铁股份有限公司 Flame cut nozzle of fluxing
CN106180960A (en) * 2015-04-30 2016-12-07 贵州盘江矿山机械有限公司 A kind of portable digital controlled flame cutting machine control structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130032250A1 (en) * 2010-04-20 2013-02-07 Taiyo Nippon Sanso Corporation Gas cutting method, gas cutting machine, and cutting tip
CN202539820U (en) * 2012-02-21 2012-11-21 上海兆展自动化设备有限公司 Small numerical-control flame plasma cutting machine
CN106180960A (en) * 2015-04-30 2016-12-07 贵州盘江矿山机械有限公司 A kind of portable digital controlled flame cutting machine control structure
CN204893150U (en) * 2015-07-20 2015-12-23 宝山钢铁股份有限公司 Flame cut nozzle of fluxing

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Legal Events

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PB01 Publication
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SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20170721

RJ01 Rejection of invention patent application after publication