CN1069631C - Process for making adipic acid and dibasic acid - Google Patents
Process for making adipic acid and dibasic acid Download PDFInfo
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- CN1069631C CN1069631C CN 97100669 CN97100669A CN1069631C CN 1069631 C CN1069631 C CN 1069631C CN 97100669 CN97100669 CN 97100669 CN 97100669 A CN97100669 A CN 97100669A CN 1069631 C CN1069631 C CN 1069631C
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Abstract
The present invention relates to a method for preparing adipic acid and binary acid, which comprises the following steps: using washing acid water mainly containing hydrogen peroxide caproate organic substance in the process of the preparation of cyclohexanone and cyclohexanol by means of the oxidation of cyclohexane with air as a raw material; heating, evaporating and concentrating the raw material under the condition of normal pressure or pressure reduction; carrying out thermal decomposition for a concentrated solution at normal pressure within 90 to 105 DEG C or carrying out catalytic decomposition reaction by using valence-changed metal ions as a catalyst; carrying out the oxidizing reaction of a decomposed mixed solution and nitric acid under the condition of normal pressure or pressure reduction at the temperature from 35 DEG C to 78 DEG C to generate a mixed solution of the adipic acid and the binary acid; obtaining refined adipic acid by the steps of thickening, crystallisation, filtration, drying and active carbon treatment and obtaining the binary acid by thickening and crystallizing crystallisation mother liquor.
Description
The lower concentration washing sour water that the present invention relates to gained in the air oxidation of cyclohexane process is a raw material, obtains the method for hexanodioic acid and diprotic acid.
At present, the main method of industrial production hexalin and pimelinketone is to adopt the method for air oxidation of cyclohexane.In oxidising process, except that obtaining hexalin and pimelinketone, by products such as while some organic acids of by-product, neutrals.These by products wash way usually with water and handle, thereby obtain the washing sour water by we are called.
To above-mentioned washing sour water, have in the industrial production and adopt the burning way to handle, its result not only makes useful material be wasted, but also will increase processing costs, and production cost is improved accordingly.Another treatment process is the organism in the washing sour water that will obtain, and recycles through handling.As the disclosed patent of applying for of France on May 11st, 1978, publication number is 2390415, it is exactly washing sour water to obtain in the air oxidation of cyclohexane process that name is called " method of obtaining hexanodioic acid ", the organism that generally contains 20%~50% (weight), ω-the hydroxycaproic acid that contains 45%~55% (weight) in the organism, the hexanodioic acid of 30%~40% (weight), the pentanedioic acid of 5%~10% (weight) and Succinic Acid, the monocarboxylic acid of 5%~15% (weight) is a raw material, after concentrating, in temperature is under 10 ℃~50 ℃ conditions, directly produces hexanodioic acid with nitric acid oxidation.The investigator of this patent has solved the queueing problem of reaction heat in the nitric acid oxidation reaction process emphatically.Drain reaction heat by exterior cooling.
Contained organic matter component and being developed in the above-mentioned washing sour water when processing method of this patent application is pin, but, produce with the nitric acid oxidation method directly that hexanodioic acid difficulty is big, yield is low to the washing sour water that mainly contains caproic acid hydrogen peroxide component that we utilized.
The objective of the invention is to study with the washing of the lower concentration in air oxidation of cyclohexane process sour water, generally contain the organism that mostly is six carbon atom most, mainly containing the caproic acid hydrogen peroxide is the method that raw material is produced hexanodioic acid and diprotic acid, the organism that is contained in the washing sour water is reclaimed, variation is precious, reduce washing sour water quantity discharged and sewage disposal expense thereof in air oxidation of cyclohexane production hexalin and the pimelinketone process simultaneously, reduce environmental pollution.
Solution of the present invention is: air oxidation of cyclohexane is produced washing sour water in hexalin and the pimelinketone process, generally contain the organism that mostly is six carbon atom most and account for 15%~25% (weight), contain 30%~60% (weight) caproic acid hydrogen peroxide in the organism, 20%~40% (weight) diprotic acid, 3%~10% (weight) monoprotic acid, the neutrals of 5%~20% (weight), heating evaporation concentrates under normal pressure or decompression, concentrated solution is at normal pressure, temperature is to carry out pyrolysis between 90 ℃~105 ℃, generally need 4~6h or carry out cartalytic decomposition effect as catalyzer, generally need 1.0~3.0h with variable valency metal ions.Mixed solution after the decomposition, in decompression, temperature is to prepare (organism in the mixture and nitric acid are all with anhydride) with nitric acid in 1.0: 0.8~1.2 weight ratios under 35 ℃~78 ℃ conditions to carry out oxidizing reaction, generates hexanodioic acid and diprotic acid oxidizing reaction mixed solution.Mixed solution makes smart hexanodioic acid through enrichment, crystallization, filtration, drying and activated carbon treatment again; Crystalline mother solution gets diprotic acid through enrichment, crystallization.
Above-mentioned washing acid evaporation of water is concentrated, and its working pressure is under 0.0053~0.1013MPa (cutting off), and steam output is 30%~75% (volume), and steam output preferably is controlled in 50%~65% (volume) scope.
To washing acid evaporation of water concentrated solution, carry out the cartalytic decomposition effect catalyst system therefor and mainly comprise variable valency metal ionses such as cobalt, manganese, nickel, catalyst levels is 0.05 ‰~0.30 ‰ (weight) of caproic acid amount of hydrogen peroxide, and its optimum amount is 0.15 ‰~0.25 ‰, resolving time 1.0~3.0h.
Mixed solution behind pyrolysis or the cartalytic decomposition effect carries out oxidizing reaction with nitric acid as oxidant.The concentration of nitric acid of selecting for use is 45%~78% (weight), and its optimum concn is selected 50%~68% (weight) for use; Oxidation pressure is 0.080~0.101MPa (cutting off), and oxidizing reaction temperature is 35 ℃~78 ℃, and optimal reaction temperature is 40 ℃~55 ℃.Institute's liberated heat is to shift out by the coil heat exchanger in reactor jacket and the reactor in its reaction process.
The nitric acid oxidation reaction mixed solution is at normal pressure or shade and depress distillation, and steam output is controlled to be 20%~40% (volume), and the still liquid cooling is crystallization, suction filtration but, the gained crystallisate with activated carbon treatment decolour smart hexanodioic acid.Crystalline mother solution is through evaporation, and steam output is controlled to be 40%~60% (volume), and the still liquid cooling is crystallization but, the dry diprotic acid that gets.
Above-mentioned evaporation concentration, thermolysis or catalytic decomposition, nitric acid oxidation process process may be carried out batchwise among the present invention, also can carry out continuously.
The present invention has successfully solved and has utilized air oxidation of cyclohexane to produce washing sour water in hexalin and the pimelinketone process, mainly is that to contain organism such as caproic acid hydrogen peroxide be raw material, produces the processing method of hexanodioic acid and diprotic acid.Its technological process is short, equipment is simple, mixed solution after evaporation concentration and the decomposition reaction is all without separating, directly as next step reaction raw materials, decomposition reaction simultaneously and nitric acid oxidation reaction mild condition, product yield and quality height, organism in the washing sour water is fully recycled, has reduced the quantity of wastewater effluent in air oxidation of cyclohexane production hexalin and the pimelinketone process widely, reduced sewage disposal expense and production cost thereof significantly.
The invention will be further described below by embodiment.
Example 1, in the 500ml there-necked flask, add 300ml cyclohexane oxide washing sour water, under 0.0053~0.0055MPa pressure, steam the light component of 180ml.In still liquid, add 5 * 10
-4The g Cobaltous diacetate, normal pressure, to add the thermal control decomposition temperature be 95 ℃~100 ℃, reaction 2h; Mixed solution after the decomposition, the nitric acid that adds 84ml concentration and be 65% (weight) under constant speed stirs carries out oxidizing reaction, and 40 ℃~50 ℃ of control reaction temperature keep 1h.The oxidation mixed solution is steamed the 65ml light constituent under normal pressure, but crystallization of still liquid cooling, analyse crystallization through recrystallization, filtration, drying, and get smart hexanodioic acid 24g (hexanodioic acid content is 99.75%, and fusing point is 152 ℃) with activated carbon treatment.Filtrate is inspissation, crystallisation by cooling again, gets diprotic acid 11.2g.
Example 2, will wash sour water evaporation concentration under condition of normal pressure, concentrated solution does not add catalyzer under normal pressure, through reflux 4h, all the other conditions are with embodiment 1, obtain smart hexanodioic acid 22.6g (hexanodioic acid content is that 99.5% fusing point is 152 ℃), diprotic acid is 12.1g.
Example 3, will wash sour water evaporation concentration under normal pressure, steam the 120ml light constituent, in still liquid, add 8 * 10
-4The g manganese acetate, reflux 3h is the nitric acid oxidation of 68% (weight) with 88ml concentration, 55~65 ℃ of control reaction temperature, all the other conditions obtain smart hexanodioic acid 18.3g, diprotic acid 15.4g with example 1.
Example 4, will wash sour water evaporation concentration under 0.0053~0.0058MPa, steam output is 220ml, adds 1 * 10 again in still liquid
-4The g Cobaltous diacetate, 99 ℃~104 ℃ of controlled temperature, reflux 2.5h are 48% nitric acid oxidation again with 110ml concentration, 35 ℃~50 ℃ of control reaction temperature, other condition be with example 1, smart hexanodioic acid 21.6g, diprotic acid 13.2g.
Example 5, decomposition reaction do not add catalyzer, 97 ℃~101 ℃ of normal pressure heating, controlled temperature, and backflow 6h, all the other conditions obtain smart hexanodioic acid 18.9g, diprotic acid 14.6g with example 1.
Example 6, will wash the sour water atmospheric evaporation, steam output 180ml adds 7 * 10 again in still liquid
-4Manganse Dioxide, reflux 3h, all the other conditions obtain smart hexanodioic acid 19.1g, diprotic acid 15.6g with example 1.
Example 7, evaporation, decomposition, nitric acid oxidation process carry out continuously, and under the situation of other processing condition with example 1, the sour water flow that control enters the 60L external circulation evaporator is 150L/h, rate of discharge 60L/h; Enter the vertical decomposition reactor inlet flow rate of 200L 60L/h, rate of discharge 60L/h, residence time 2h; Enter the sour water decomposition reaction liquid inlet flow rate 60L/h of 200L nitric acid oxidation reaction still, concentration is the nitric acid flow 40L/h of 65% (weight), oxidizing reaction residence time 2h, and discharging is by overflow.Per hour smart hexanodioic acid 12Kg, diprotic acid 5.6Kg.
Example 8, other condition with example 7 situations under, cleavage reaction catalyst add to be washed in the sour water before evaporation, add-on is 4 * 10
-4The g Cobaltous diacetate.Per hour smart hexanodioic acid 11.8Kg, diprotic acid 6.1Kg.
Claims (3)
1. method of obtaining hexanodioic acid and diprotic acid, comprise that the washing sour water of producing in pimelinketone and the hexalin process with air oxidation of cyclohexane is a raw material, evaporation concentration, nitric acid oxidation, crystallization, filter, drying and activated carbon treatment, it is characterized in that: the organism that contains 15%~25% (weight) in the described raw material washing sour water, the caproic acid hydrogen peroxide that contains 30%~60% (weight) in the organism, 20%~40% (weight) diprotic acid, 3%~15% (weight) monoprotic acid, the neutrals of 25%~45% (weight), to wash sour water earlier is 0.0053~0.1013Mpa (cutting off) at control pressure, steam output is to carry out evaporation concentration under 30%~75% (volume) condition, again with concentrated solution at normal pressure, temperature is to carry out thermolysis under 95 ℃~105 ℃ conditions or is that catalyzer carries out cartalytic decomposition effect with the variable valency metal ions, mixed solution after the decomposition and nitric acid (organism and nitric acid are all in anhydride in the mixed solution) are with 1.0: 0.8~1.2 preparations, pressure is 0.080~0.101Mpa (cutting off), temperature is to carry out oxidizing reaction under 30 ℃~75 ℃ conditions, obtain hexanodioic acid and diprotic acid mix products, mix products is again through enrichment, crystallization, filter, dry and activated carbon treatment gets smart hexanodioic acid, and crystalline mother solution is through enrichment, crystallization gets diprotic acid.
2. according to the described a kind of method of obtaining hexanodioic acid and diprotic acid of claim 1, it is characterized in that: cartalytic decomposition effect has been chosen variable valency metal ions cobalt, manganese, nickel as catalyzer.
3. according to claim 1 and 2 described a kind of methods of obtaining hexanodioic acid and diprotic acid, it is characterized in that: cartalytic decomposition effect catalyzer add-on is 0.05 ‰~0.30 ‰ (weight) of caproic acid amount of hydrogen peroxide.
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CN 97100669 CN1069631C (en) | 1997-03-11 | 1997-03-11 | Process for making adipic acid and dibasic acid |
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CN 97100669 CN1069631C (en) | 1997-03-11 | 1997-03-11 | Process for making adipic acid and dibasic acid |
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CN1069631C true CN1069631C (en) | 2001-08-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1313428C (en) * | 2002-07-25 | 2007-05-02 | 独立行政法人产业技术综合研究所 | Method for producing carboxylic acid |
CN112457186A (en) * | 2020-11-25 | 2021-03-09 | 重庆华峰化工有限公司 | Device and method for separating and recovering dibasic acid and catalyst in adipic acid production |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1300089C (en) * | 2004-11-26 | 2007-02-14 | 天津大学 | Method of preparing adipic acid by cyclohexane oxidation liquid pickling water HzO2 catalytic oxidation |
CN102372622A (en) * | 2010-08-17 | 2012-03-14 | 山东洪业化工集团股份有限公司 | New technology for extracting adipic acid from diacid mixed solution |
CN102757333B (en) * | 2011-04-29 | 2014-12-31 | 中国石油化工股份有限公司 | Method for preparing hexanedioic acid by oxidizing cyclohexanol |
CN102728118B (en) * | 2012-07-18 | 2014-04-16 | 中国天辰工程有限公司 | Industrial production method for removing active carbon in adipic acid solution |
CN103936580A (en) * | 2014-03-28 | 2014-07-23 | 北京北化新橡特种材料科技股份有限公司 | Method for obtaining 6-hydroxycaproic acid |
CN104276937B (en) * | 2014-06-27 | 2016-09-28 | 重庆华峰化工有限公司 | Adipic acid and the method for C* binary acid is prepared by cyclohexane oxidation by-product |
CN106478404B (en) * | 2016-09-23 | 2019-04-05 | 重庆华峰化工有限公司 | The heavy industrialization continuous producing method of smart adipic acid |
CN106518659B (en) * | 2016-09-27 | 2019-02-22 | 重庆华峰化工有限公司 | The washing methods of thick adipic acid slurry in adipic acid production process |
CN106518656B (en) * | 2016-11-04 | 2019-11-22 | 重庆华峰化工有限公司 | A kind of method for crystallising of adipic acid |
CN108084012B (en) * | 2016-11-22 | 2019-12-31 | 中国科学院大连化学物理研究所 | Method for preparing adipic acid by oxidizing cyclohexanone |
CN112358392B (en) * | 2020-11-10 | 2023-07-04 | 中国平煤神马能源化工集团有限责任公司 | Method for efficiently synthesizing refined adipic acid by using tubular reactor |
CN118287080B (en) * | 2024-06-06 | 2024-09-17 | 北京化工大学 | Preparation method of bio-based adipic acid |
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1997
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1313428C (en) * | 2002-07-25 | 2007-05-02 | 独立行政法人产业技术综合研究所 | Method for producing carboxylic acid |
CN112457186A (en) * | 2020-11-25 | 2021-03-09 | 重庆华峰化工有限公司 | Device and method for separating and recovering dibasic acid and catalyst in adipic acid production |
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