CN106953495B - A magnetically suspended friction-free vibration energy harvesting device - Google Patents

A magnetically suspended friction-free vibration energy harvesting device Download PDF

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CN106953495B
CN106953495B CN201710324575.2A CN201710324575A CN106953495B CN 106953495 B CN106953495 B CN 106953495B CN 201710324575 A CN201710324575 A CN 201710324575A CN 106953495 B CN106953495 B CN 106953495B
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CN106953495A (en
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张进
张秋菊
陈海卫
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Jiangnan University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K35/00Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit
    • H02K35/02Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit with moving magnets and stationary coil systems
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    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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Abstract

本发明公开一种磁悬浮式免摩擦振动能量采集装置,该装置由外壳腔体和悬浮磁子两个部分组成。其中,悬浮磁子为组合式永磁铁形式,其上下面和侧面均有磁极;外壳腔体侧面绕有发电线圈。悬浮磁子置于外壳腔体内部,悬浮磁子上下表面的磁极与外壳腔体上下盖上固定磁体的磁极同名相对,根据同名磁极相斥的原理,悬浮磁子悬浮在外壳腔体的内部。外壳腔体的壁上嵌有阵列式侧向固定磁铁,侧向固定磁铁指向外壳腔体内表面的磁极与悬浮磁子侧面的磁极相同,同名磁极相斥,避免了悬浮磁子与外壳腔体内表面的摩擦。当能量采集装置处于振动环境中,其内部悬浮磁子相对于外壳腔体振动,外壳腔体上的发电线圈切割磁力线,产生电动势,实现机械能到电能的转化。

Figure 201710324575

The invention discloses a magnetic levitation type friction-free vibration energy collection device, which is composed of two parts: a casing cavity and a levitation magnet. Among them, the suspension magnet is in the form of a combined permanent magnet, with magnetic poles on the upper, lower, and side sides; the side of the casing cavity is wound with a generator coil. The levitating magnet is placed inside the shell cavity, and the magnetic poles on the upper and lower surfaces of the levitating magnet are opposite to the magnetic poles of the fixed magnets on the upper and lower covers of the shell cavity. According to the principle that the magnetic poles of the same name repel each other, the levitating magnet is suspended inside the shell cavity. The wall of the shell cavity is embedded with an array of lateral fixed magnets. The magnetic poles of the lateral fixed magnets pointing to the inner surface of the shell cavity are the same as the magnetic poles on the side of the levitating magnet. friction. When the energy harvesting device is in a vibrating environment, its internal suspended magnets vibrate relative to the housing cavity, and the power generation coil on the housing cavity cuts the magnetic field lines to generate electromotive force and realize the conversion of mechanical energy into electrical energy.

Figure 201710324575

Description

一种磁悬浮式免摩擦振动能量采集装置A magnetically suspended friction-free vibration energy harvesting device

技术领域technical field

本发明属于新能源领域,具体涉及一种磁悬浮式免摩擦振动能量采集装置。The invention belongs to the field of new energy, and in particular relates to a magnetic levitation type friction-free vibration energy collection device.

技术背景technical background

随着科技的发展,人们正在利用和开发新能源设备,以满足低碳生活的需求。在工程实际和日常生活中,机械振动是非常普遍的,如车辆的晃动,机床和刀具的振动,行走时的颠簸等。振动能量由于普遍存在于周围环境中,可以为能量采集器提供方便而又充足的能量来源。振动能量采集器可以把系统周围的机械振动能转化为电能。With the development of science and technology, people are using and developing new energy equipment to meet the needs of low-carbon life. In engineering practice and daily life, mechanical vibration is very common, such as shaking of vehicles, vibration of machine tools and tools, bumps when walking, etc. Because vibration energy is ubiquitous in the surrounding environment, it can provide a convenient and sufficient energy source for energy harvesters. Vibration energy harvesters can convert the mechanical vibration energy around the system into electrical energy.

根据振动能量转换的物理原理,振动能量采集器主要分为三种形式:静电式、压电式和电磁式。其中,电磁式振动能量采集器的工作原理是法拉第电磁感应定律。典型的电磁式振动能量采集器由弹簧、永磁体和感应线圈组成,永磁体连接在弹簧上面,在外界振源的作用下上下振动,使得感应线圈中磁通量随时间不断变化,在线圈两端产生感应电动势,从而将环境中的机械振动能转化为电能。这类装置中,弹簧本身对振动起缓冲作用,消耗一部分振动能,降低能量转换的效率。此外,基于磁悬浮的能量采集器(M.P.S.Santos,etal.Sci.Rep.6,18579(2016)),所选永磁铁为轴向充磁,虽然避免了弹簧结构的使用,但磁铁在振动时会与内腔壁发生摩擦,无法充分利用振动能。According to the physical principle of vibration energy conversion, vibration energy harvesters are mainly divided into three types: electrostatic, piezoelectric and electromagnetic. Among them, the working principle of the electromagnetic vibration energy harvester is Faraday's law of electromagnetic induction. A typical electromagnetic vibration energy harvester is composed of a spring, a permanent magnet and an induction coil. The permanent magnet is connected to the spring and vibrates up and down under the action of an external vibration source, so that the magnetic flux in the induction coil changes with time and generates The electromotive force is induced, thereby converting the mechanical vibration energy in the environment into electrical energy. In this type of device, the spring itself buffers the vibration, consumes part of the vibration energy, and reduces the efficiency of energy conversion. In addition, based on the magnetic levitation energy harvester (M.P.S.Santos, etal.Sci.Rep.6, 18579(2016)), the selected permanent magnet is axially magnetized. Although the use of the spring structure is avoided, the magnet will vibrate Friction occurs with the inner cavity wall, and the vibration energy cannot be fully utilized.

发明内容Contents of the invention

针对现有技术的不足,本发明提出一款磁悬浮式免摩擦振动能量采集装置。Aiming at the deficiencies of the prior art, the present invention proposes a magnetic levitation friction-free vibration energy collection device.

所述能量采集装置包括外壳腔体和悬浮磁子两个部分。The energy harvesting device includes two parts: a housing cavity and a levitating magnet.

外壳腔体由腔体5、上盖2和下盖6组成,构成封闭结构。其中,腔体5的外壁绕制多股铜线圈4;上盖2的内侧固设径向充磁的上固定磁铁8,下盖6的内侧固设径向充磁的下固定磁铁14。悬浮磁子采用组合形式,由径向充磁的上悬浮磁铁9、辐射型充磁的辐射充磁磁铁11和径向充磁的下悬浮磁铁13。The casing cavity is composed of a cavity 5, an upper cover 2 and a lower cover 6, forming a closed structure. Among them, the outer wall of the cavity 5 is wound with multi-strand copper coils 4; the inner side of the upper cover 2 is fixed with a radially magnetized upper fixed magnet 8, and the inner side of the lower cover 6 is fixed with a radially magnetized lower fixed magnet 14. The levitation magnet adopts a combined form, consisting of an upper levitation magnet 9 for radial magnetization, a radiation magnetization magnet 11 for radial magnetization and a lower levitation magnet 13 for radial magnetization.

上悬浮磁铁9、辐射充磁磁铁11和下悬浮磁铁13组合安装于磁铁固定块12;其中,辐射充磁磁铁11套在磁铁固定块12的外侧,上悬浮磁铁9和下悬浮磁铁13分别固定在磁铁固定块12的两端。The upper suspension magnet 9, the radiation magnetization magnet 11 and the lower suspension magnet 13 are combined and installed on the magnet fixing block 12; wherein, the radiation magnetization magnet 11 is set on the outside of the magnet fixing block 12, and the upper suspension magnet 9 and the lower suspension magnet 13 are respectively fixed At both ends of the magnet fixing block 12.

悬浮磁子利用同名磁极相斥的原理,悬浮在外壳腔体的内部。其中,上固定磁铁8与上悬浮磁铁9同名磁极相斥;下悬浮磁铁13与下固定磁铁14同名磁极相斥;为避免悬浮磁子与腔体5的内壁发生摩擦,腔体5增设侧向固定磁铁10与辐射充磁磁铁11同名磁极相斥。The levitated magnetons use the principle of repulsion of the magnetic poles of the same name to suspend in the interior of the shell cavity. Wherein, the upper fixed magnet 8 and the magnetic poles of the same name of the upper suspension magnet 9 repel each other; the lower suspension magnet 13 and the lower fixed magnet 14 of the same name poles repel each other; The fixed magnet 10 and the magnetic pole of the same name of the radiation magnetized magnet 11 repel each other.

所述磁悬浮式免摩擦振动能量采集装置的优点在于:The advantages of the magnetic levitation friction-free vibration energy harvesting device are:

①利用永磁铁同名磁极相斥的原理,保证装置内腔中的磁铁同极相对。尤其是悬浮磁子使用辐射充磁磁铁与腔体壁上的侧向固定磁铁同名磁极相斥,与腔壁之间不发生摩擦,有效避免能量损耗。① Utilize the principle that the magnetic poles of the same name of the permanent magnet repel each other to ensure that the magnets in the inner cavity of the device are opposite to each other with the same poles. In particular, the levitating magnet uses radiation magnetized magnets to repel the lateral fixed magnets with the same name poles on the cavity wall, and there is no friction with the cavity wall, effectively avoiding energy loss.

②多股铜线圈绕组绕制在腔体的外壁,线圈绕组均设置在磁力线密集处。充分有效地利用装置的闲置空间,增设发电线圈。装置结构紧凑,能量转换效率高。②Multi-strand copper coil windings are wound on the outer wall of the cavity, and the coil windings are all arranged at places where the magnetic lines of force are dense. Make full and effective use of the idle space of the device and add generating coils. The device has compact structure and high energy conversion efficiency.

③磁铁的安装均采用紧固螺栓连接,避免了现有技术中胶水粘连等不可靠因素的存在,排除磁铁受排斥力飞出的可能,保证装置使用中的安全性。③ The installation of the magnets is all connected by fastening bolts, which avoids the existence of unreliable factors such as glue adhesion in the prior art, eliminates the possibility of the magnets flying out due to the repulsive force, and ensures the safety of the device in use.

附图说明Description of drawings

图1是所述能量采集装置的轴测图。Figure 1 is an isometric view of the energy harvesting device.

图2是所述能量采集装置的剖视图。Fig. 2 is a cross-sectional view of the energy harvesting device.

图3是所述能量采集装置上(或下)固定磁铁磁极示意图。Fig. 3 is a schematic diagram of the upper (or lower) fixed magnet poles of the energy harvesting device.

图4是所述能量采集装置侧向固定磁铁磁极示意图。Fig. 4 is a schematic diagram of the laterally fixed magnet poles of the energy harvesting device.

图5是所述能量采集装置辐射充磁磁铁磁极示意图。Fig. 5 is a schematic diagram of the magnetic poles of the radiation magnetized magnet of the energy harvesting device.

图6是所述能量采集装置上(或下)悬浮磁铁磁极示意图。Fig. 6 is a schematic diagram of the magnetic poles of the upper (or lower) suspension magnet of the energy harvesting device.

其中:1紧固螺栓,2上盖,3侧向锁紧螺丝,4线圈,5腔体,6下盖,7磁铁固定螺栓,8上固定磁铁,9上悬浮磁铁,10侧向固定磁铁,11辐射充磁磁铁,12磁铁固定块,13下悬浮磁铁,14下固定磁铁。Among them: 1 fastening bolt, 2 upper cover, 3 lateral locking screw, 4 coil, 5 cavity, 6 lower cover, 7 magnet fixing bolt, 8 upper fixed magnet, 9 upper floating magnet, 10 lateral fixed magnet, 11 radiation magnetized magnets, 12 magnet fixing blocks, 13 suspension magnets, and 14 fixed magnets.

具体实施方式Detailed ways

所述磁悬浮式免摩擦振动能量采集装置由外壳腔体和悬浮磁子组成。The magnetic levitation type friction-free vibration energy harvesting device is composed of a housing cavity and a levitating magnet.

所述悬浮磁子包括上悬浮磁铁9、辐射充磁磁铁11、磁铁固定块12和下悬浮磁铁13。其中,磁铁固定块12为圆柱形结构;辐射充磁磁铁11为环形结构,套在磁铁固定块12的外侧,辐射充磁磁铁11与磁铁固定块12的高度相等;上悬浮磁铁9和下悬浮磁铁13分别通过磁铁固定螺栓7固定于磁铁固定块12的两端,同时限制辐射充磁磁铁11相对磁铁固定块12的运动。The levitation magnet includes an upper levitation magnet 9 , a radiation magnetizing magnet 11 , a magnet fixing block 12 and a lower levitation magnet 13 . Among them, the magnet fixing block 12 is a cylindrical structure; the radiation magnetizing magnet 11 is a ring structure, which is sleeved on the outside of the magnet fixing block 12, and the height of the radiation magnetizing magnet 11 and the magnet fixing block 12 is equal; the upper suspension magnet 9 and the lower suspension magnet The magnets 13 are respectively fixed to both ends of the magnet fixing block 12 by the magnet fixing bolts 7 , and simultaneously restrict the movement of the radiation magnetizing magnet 11 relative to the magnet fixing block 12 .

所述能量采集装置的外壳腔体包括侧向锁紧螺丝3、线圈4、腔体5和侧向固定磁铁10,以及上盖2、上固定磁铁8、下盖6和下固定磁铁14。其中,腔体5为环形腔体,其外壁设有绕制线圈4的凹槽,壁上设有安装侧向固定磁铁10的通孔;线圈4绕制在腔体5的外侧;侧向固定磁铁10紧配安装于腔体壁的通孔中,并通过侧向锁紧螺丝3锁紧。The housing cavity of the energy harvesting device includes a lateral locking screw 3 , a coil 4 , a cavity 5 and a lateral fixed magnet 10 , as well as an upper cover 2 , an upper fixed magnet 8 , a lower cover 6 and a lower fixed magnet 14 . Wherein, the cavity 5 is an annular cavity, and its outer wall is provided with a groove for winding the coil 4, and the wall is provided with a through hole for installing a laterally fixed magnet 10; the coil 4 is wound on the outside of the cavity 5; the laterally fixed The magnet 10 is tightly fitted in the through hole of the cavity wall and locked by the lateral locking screw 3 .

所述能量采集装置的上固定磁铁8通过磁铁固定螺栓7固设于上盖2的内侧,下固定磁铁14通过磁铁固定螺栓7固设于下盖6的内侧。The upper fixed magnet 8 of the energy harvesting device is fixed on the inner side of the upper cover 2 through the magnet fixing bolt 7 , and the lower fixed magnet 14 is fixed on the inner side of the lower cover 6 through the magnet fixing bolt 7 .

所述能量采集装置安装时,悬浮磁子放置在腔体5的内侧腔体中,上盖2和下盖6分别通过紧固螺栓1固定安装于腔体5的两端。When the energy harvesting device is installed, the levitation magnet is placed in the inner cavity of the cavity 5, and the upper cover 2 and the lower cover 6 are fixedly installed on both ends of the cavity 5 by fastening bolts 1, respectively.

优选的,所述腔体5、上盖2、下盖6和磁铁固定块12为非磁性材料。Preferably, the cavity 5, the upper cover 2, the lower cover 6 and the magnet fixing block 12 are made of non-magnetic materials.

优选的,辐射充磁磁铁11、上悬浮磁铁9和下悬浮磁铁13为钕铁硼永磁材料,其中辐射充磁磁铁11为辐射型充磁,其内侧为S极,外侧为N极;上悬浮磁铁9和下悬浮磁铁13均为轴向充磁。安装时保证,上悬浮磁铁9的N极朝上,S极朝下;下悬浮磁铁13的N极朝下,S极朝上。所述能量采集器的悬浮磁子的外侧为N极。Preferably, the radiation magnetization magnet 11, the upper suspension magnet 9 and the lower suspension magnet 13 are NdFeB permanent magnet materials, wherein the radiation magnetization magnet 11 is a radiation type magnetization, the inside of which is an S pole, and the outside is an N pole; Both the suspension magnet 9 and the lower suspension magnet 13 are axially magnetized. Guarantee during installation, the N pole of upper suspension magnet 9 is upwards, and the S pole is downward; The N pole of lower suspension magnet 13 is downwards, and S pole is upwards. The outside of the levitated magneton of the energy harvester is an N pole.

优选的,侧向固定磁铁10为钕铁硼永磁材料,充磁方向为轴向充磁。安装时,侧向固定磁铁10的N极朝向腔体5的内侧,侧向固定磁铁10的S极朝向腔体5的外侧。侧向固定磁铁10为双排,沿腔体5径向设置;侧向固定磁铁10的数量根据腔体5直径而定。Preferably, the lateral fixed magnet 10 is made of NdFeB permanent magnet material, and the magnetization direction is axial magnetization. During installation, the N pole of the laterally fixed magnet 10 faces inside the cavity 5 , and the S pole of the laterally fixed magnet 10 faces outside of the cavity 5 . The lateral fixed magnets 10 are arranged in double rows along the radial direction of the cavity 5 ; the quantity of the lateral fixed magnets 10 depends on the diameter of the cavity 5 .

优选的,上固定磁铁8和下固定磁铁14为钕铁硼永磁材料,充磁方向为轴向充磁。上固定磁铁8的N极朝下,S极朝上;下固定磁铁14的N极朝上,S极朝下。Preferably, the upper fixed magnet 8 and the lower fixed magnet 14 are NdFeB permanent magnet materials, and the magnetization direction is axial magnetization. The N pole of the upper fixed magnet 8 is downward, and the S pole is upward; the N pole of the lower fixed magnet 14 is upward, and the S pole is downward.

所述能量采集装置的内部形成磁极N-N相对,上固定磁铁8与上悬浮磁铁9同名磁极相斥,下悬浮磁铁13与下固定磁铁14同名磁极相斥;侧向固定磁铁10与辐射充磁磁铁11同名磁极相斥。实现悬浮磁子悬浮于腔体内部而不发生任何接触。The inside of the energy harvesting device forms magnetic poles N-N relative, and the upper fixed magnet 8 and the upper suspension magnet 9 have the same magnetic poles repelling each other, and the lower suspension magnet 13 and the lower fixed magnet 14 have the same magnetic poles that repel each other; the lateral fixed magnet 10 and the radiation magnetized magnet 11 magnetic poles with the same name repel each other. The levitation magnetons are realized to be suspended inside the cavity without any contact.

优选的,线圈4为铜线圈。充分有效地利用装置的闲置空间,增设多股发电线圈4,线圈4均设置在磁力线密集处。Preferably, the coil 4 is a copper coil. The idle space of the device is fully and effectively utilized, and multi-strand generating coils 4 are added, and the coils 4 are all arranged at places where the lines of magnetic force are dense.

当外界有振动时,所述能量采集装置的线圈4会切割悬浮磁子形成的磁力线,将振动的机械能转化为电能。其中,中间线圈以切割辐射充磁磁铁11产生的磁力线为主;上下两侧的线圈分别以切割上悬浮磁铁9和下悬浮磁铁13产生的磁力线为主。When there is vibration in the outside world, the coil 4 of the energy harvesting device will cut the magnetic lines of force formed by the levitating magnetons, and convert the mechanical energy of the vibration into electrical energy. Among them, the middle coil mainly uses the magnetic field lines generated by cutting the radiating magnetizing magnet 11; the upper and lower coils mainly use the magnetic field lines generated by cutting the upper suspension magnet 9 and the lower suspension magnet 13 respectively.

所述能量采集装置的输出电压满足:The output voltage of the energy harvesting device satisfies:

Figure GDA0004179276960000041
Figure GDA0004179276960000041

其中,N为线圈匝数,Φ为磁通,t为时间。Among them, N is the number of turns of the coil, Φ is the magnetic flux, and t is the time.

以上描述是对本发明的解释,不是对本发明的限定,所述磁悬浮式免摩擦振动能量采集器还可以通过改变永磁铁磁极的充磁方向的替代方案实现。本领域技术人员在不脱离本发明的基本构思的前提下直接导出或联想到其他改进或变化,均应认为包含在本发明的保护范围之内。The above description is an explanation of the present invention, not a limitation of the present invention. The magnetic levitation friction-free vibration energy harvester can also be realized by changing the magnetization direction of the permanent magnet poles. Those skilled in the art who directly derive or associate other improvements or changes without departing from the basic idea of the present invention shall be deemed to be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a magnetic suspension formula exempts from friction vibration energy collection system which characterized in that: the magnetic suspension type friction-free vibration energy acquisition device comprises two parts, namely a suspension magnet and a shell cavity, wherein the suspension magnet comprises an upper suspension magnet (9), a radiation magnetizing magnet (11), a magnet fixing block (12) and a lower suspension magnet (13), the magnet fixing block (12) is of a cylindrical structure, the radiation magnetizing magnet (11) is of an annular structure and is sleeved on the outer side of the magnet fixing block (12), the height of the radiation magnetizing magnet (11) is equal to that of the magnet fixing block (12), and the upper suspension magnet (9) and the lower suspension magnet (13) are respectively fixed at two ends of the magnet fixing block (12) through magnet fixing bolts (7) and simultaneously limit the movement of the radiation magnetizing magnet (11) relative to the magnet fixing block (12); the shell cavity comprises a lateral locking screw (3), a coil (4), a cavity (5) and a lateral fixing magnet (10), as well as an upper cover (2), an upper fixing magnet (8), a lower cover (6) and a lower fixing magnet (14), wherein the cavity (5) is an annular cavity, a groove for winding the coil (4) is formed in the outer side wall of the cavity, a through hole for installing the lateral fixing magnet (10) is formed in the wall of the cavity, the coil (4) is wound on the outer side of the cavity (5), the lateral fixing magnet (10) is tightly matched and installed in the through hole in the cavity wall and is locked through the lateral locking screw (3), the upper fixing magnet (8) is fixedly arranged on the inner side of the upper cover (2) through a magnet fixing bolt (7), and the lower fixing magnet (14) is fixedly arranged on the inner side of the lower cover (6) through the magnet fixing bolt (7); the suspended magnet is placed in the inner side cavity of the cavity (5), the upper cover (2) and the lower cover (6) are fixedly installed at two ends of the cavity (5) through the fastening bolts (1) respectively, and the magnet on each surface on the outer side of the suspended magnet is in the state of being in the same-name magnetic pole repulsion with the magnet on the opposite surface on the inner side of the shell cavity respectively, so that the suspended magnet is prevented from being in contact with the shell cavity.
2. The magnetic levitation type friction-free vibration energy harvesting device of claim 1, wherein: the radiation magnetizing magnet (11), the upper suspension magnet (9) and the lower suspension magnet (13) are made of neodymium-iron-boron permanent magnet materials, wherein the radiation magnetizing magnet (11) is radiation magnetizing, and the upper suspension magnet (9) and the lower suspension magnet (13) are axially magnetizing.
3. The magnetic levitation type friction-free vibration energy harvesting device of claim 1, wherein: the lateral fixed magnets (10) are made of neodymium-iron-boron permanent magnet materials, and the magnetizing direction is axial magnetizing; the lateral fixed magnets (10) are arranged in double rows and are arranged along the radial direction of the cavity (5), and the number of the lateral fixed magnets (10) is determined according to the diameter of the cavity (5).
4. The magnetic levitation type friction-free vibration energy harvesting device of claim 1, wherein: the upper fixed magnet (8) and the lower fixed magnet (14) are made of neodymium iron boron permanent magnet materials, and the magnetizing direction is axial magnetizing.
5. The magnetic levitation type friction-free vibration energy harvesting device of claim 1, wherein: the magnetic poles N-N or S-S are opposite, the upper fixed magnet (8) and the upper suspension magnet (9) repel each other, and the lower suspension magnet (13) and the lower fixed magnet (14) repel each other; the lateral fixed magnet (10) and the radiation magnetizing magnet (11) repel each other with the same-name magnetic poles, so that the levitation magnet is levitated inside the cavity without any contact.
6. The magnetic levitation type friction-free vibration energy harvesting device of claim 1, wherein: the cavity (5), the upper cover (2), the lower cover (6) and the magnet fixing block (12) are made of non-magnetic materials.
7. The magnetic levitation type friction-free vibration energy harvesting device of claim 1, wherein: the coil (4) is a copper coil, and a plurality of strands of coils (4) are additionally arranged on the outer wall of the cavity (5).
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