CN106952396B - A kind of bending banknote flattening device based on contact heating - Google Patents
A kind of bending banknote flattening device based on contact heating Download PDFInfo
- Publication number
- CN106952396B CN106952396B CN201710224673.9A CN201710224673A CN106952396B CN 106952396 B CN106952396 B CN 106952396B CN 201710224673 A CN201710224673 A CN 201710224673A CN 106952396 B CN106952396 B CN 106952396B
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- CN
- China
- Prior art keywords
- drive roll
- heating
- banknote
- pressing roller
- roller
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Classifications
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D11/00—Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
- G07D11/10—Mechanical details
- G07D11/16—Handling of valuable papers
- G07D11/175—Flattening, e.g. straightening out folds
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D2211/00—Paper-money handling devices
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
Abstract
A kind of bending banknote flattening device based on contact heating, belongs to automatic teller equipment technology field.The device includes exhibition roll assembly, heating device and passes the components such as paper money track;Opening up roll assembly includes the equal preceding drive roll of diameter, middle drive roll, rear drive roll, preceding pressing roller and rear pressing roller;Preceding drive roll, middle drive roll and rear drive roll forming V-shape arrangement, and preceding drive roll and rear drive roll respectively with preceding pressing roller and rear pressing roller mounted in pairs.The present invention uses contact heating mode, and give function existing for each radius for opening up roller and heating temperature, under conditions of the minimum exhibition roller radius of known permission, minimum temperature required for the flattening effect realized and required can be calculated, the excessively high safety for influencing surrounding plastic of heating device temperature is avoided;It is conducted heat by tubular heat transmission belt, heating efficiency is high, thermal inertia is small, easily controllable.The structure of the device has used typical transmission mode, is easily formed seriation, modular design scheme.
Description
Technical field
The present invention relates to a kind of device of flattening bending banknote more particularly to a kind of bending banknote exhibitions based on contact heating
Leveling device can be used as a module and be mounted in ATM machine, plays the role of flattening bending banknote, belongs to automatic teller dress
Standby technical field.
Background technique
The biography paper money module of ATM machine is a kind of typical media transportation mechanism, needs paper banknote high speed being sent to finger
Positioning is set.Banknote can occur bending and deformation in the storing process in ATM machine because of the comprehensive function of factors such as power, heat, from
And banknote is influenced in the transmission process for passing paper money module.It is a kind of typical the reason is that banknote resting period mistake in curved reel
It is long, due to the viscoelastic property that banknote material has, under conditions of the deformation added outside is constant, it may occur that stress relaxation, banknote
Permanent bending deformation occurs.If the bending degree of banknote itself is excessive, the beauty of banknote will affect, and lead to card paper money rate
It significantly improves.In order to reduce the card paper money rate of ATM machine, need to be thought of as overbending in the design process that ATM machine passes paper money module
Banknote corresponding flattening function is provided.
Flattening process is exactly that banknote is allowed to become the lesser state of bending degree from the biggish state of bending degree, substantially
One process for allowing banknote that back-flexing deformation occurs;Since the transmission process of the banknote in ATM machine requires biography paper money speed fast, therefore
And be difficult to realize flattening by prolonged viscoelastic deformation, can only by the external load of deep camber, make banknote
Plastic deformation, and then realize back-flexing, that is, it flattens.It is this by external force allow banknote occur back-flexing when, the external force of load
" load curvature " can be used, i.e., be described by the bending curvature of banknote under external force, if producing plastic deformation, banknote
Permanent bending deformation can occur after external force release.
Banknote is as handled object, and in addition to paper, the material of some banknotes also is plastics, such as in the big benefit of Australia
The countries such as Asia, Vietnam, plastics paper money are widely used.Paper and plastics are all the material with complex of high molecular polymer composition, power
Learn the function that characteristic is temperature.With the variation of temperature, under the conditions of same stress loading, can show different should be cashed
As.Power and temperature are to influence the principal element of flexible media bending deformation.
Each ATM machine manufacturer currently on the market provides the product comprising flattening functional module not yet.It is ground some
In studying carefully, the technical solution that some methods by mechanics, calorifics are flattened is provided;One of which is by corrugation rolls to paper money
Ticket carries out reinforcement operation, improves the bending of banknote stiffness reduction, and such scheme be easy to cause banknote to tear;Second is to pass through belt
The fillet for being 2mm by radius with banknote loads great counter curvature to banknote, so that reversed plasticity shape occurs for banknote
Become, is flattened;Although the program may be implemented to flatten, but because to cause banknote speed cannot by the track of minor radius
Raising, simultaneously meeting Fast Wearing belt;The third is the height that the copper rod for being about 30mm by a diameter is heated to 160 DEG C or more
Temperature, while banknote being allowed to pass through close to its outer rim flatten etc. scheme, although the program so that reverse strain occurs for banknote
Also flattening effect may be implemented, but the thermal inertia of copper rod is too big, it is difficult under the conditions of current power and operating ambient temperature
Realize the real-time control of surface temperature, while the damage of the excessively high plastic structural part for be easy to causeing surrounding module of temperature heated.
Summary of the invention
The object of the present invention is to provide a kind of bending banknote flattening devices based on contact heating, it is made not destroy banknote
In the case where, cause curved papery or plastic note to carry out back-flexing to because of long-term storage, reduces the card paper money rate of ATM machine.
Technical scheme is as follows:
A kind of bending banknote flattening device based on contact heating, which is characterized in that the device includes exhibition roll assembly, heating
Device passes paper money track, front end supporting plate and rear end supporting plate;The exhibition roll assembly and heating device are mounted on front end supporting plate and rear end branch
On plate;The exhibition roll assembly includes the equal preceding drive roll of diameter, middle drive roll, rear drive roll, preceding pressing roller and rear pressing roller,
Preceding drive roll, middle drive roll and rear drive roll forming V-shape arrangement, preceding drive roll and rear drive roll are compressed with preceding pressing roller and afterwards respectively
Roller mounted in pairs;
There are following values relational expressions with heating temperature for the radius of each exhibition roller:
Δ y=-0.054+0.00053T+0.33r-1+0.00052·T2-1.3×10-6·r-2-0.54·T·r-1;In formula: Δ y is the Curvature varying amount after banknote release, unit mm-1, T is the temperature that is heated to of banknote, and unit is DEG C,
R is the radius for opening up roller, and value range is 8≤r≤30, unit mm;
The biography paper money track includes upper strata guide rail plate and lower floor guide rail plate, the preceding drive roll, middle drive roll and rear active
Roller is located at the top of upper strata guide rail plate, and preceding pressing roller, rear pressing roller and heating device are located at the lower section of lower floor guide rail plate;
The outside of the heating device is tubular heating tape, and inside uses ceramic heating flake, tubular heating tape and middle active
It roller lower contact and mutually compresses therewith.
In above-mentioned technical proposal, it is characterised in that: the preceding drive roll, middle drive roll, rear drive roll, preceding pressing roller and after
Pressing roller is made of the heat resistant rubber wheel of a roll shaft and multiple sets on roll shaft.
Preferably, it is provided with and the one-to-one roller in the position of heat resistant rubber wheel on the upper strata guide rail plate and lower floor guide rail plate
Take turns grid.
In above-mentioned technical proposal, it is characterised in that: the heating device further includes upper cover plate and lower bracket;Ceramic heat
Piece is placed between lower bracket and upper cover plate, and tubular heating tape is wrapped in outside ceramic heating flake.
Preferably, it is symmetrical arranged the positioning convex platform for being used for heating device axially position in the two sides of upper cover plate, rear
End supporting plate is consistent with the rear end shapes and sizes of the lower bracket of heating device equipped with one, is used to support and installs heating device
Support rim, have the mounting hole for being used to support and installing heating device on front supporting plate.
The present invention has the following advantages that and technical effect outstanding: 1. the present invention is become by the bending of experimental study banknote
Shape characteristic, to the method that the data that experiment obtains use Quadratic Surface Fitting, giving is that smooth banknote generation is permanent originally
Empirical equation between the Curvature varying amount and temperature of bending deformation, load curvature, i.e., the radius and heating temperature of each exhibition roller
Existing relational expression.2. contact heating the object being heated can be heated in a short time it is identical as heat source temperature, especially
It is the time required for it is heated when heating this thin-film material of banknote to be approximately equal to zero when contacting good with heat source.3. cylinder
Shape heat transmission belt can be not necessarily to designed, designed and manufacture directly using the fixing film in printer.It can be fast by tubular heat transmission belt
Speed is thermally conductive, and tubular conducts heat, and tape thickness is very frivolous, and thermal inertia is small, and the heat for heating this medium needs is few, and preheating time is short.④
The temperature of ceramic heating flake is easily controllable, may be implemented accurately to heat in a certain temperature range, and then controls flattening effect;It is logical
It crosses and controls heating temperature using ceramic heating flake, the contact force that can be contacted to avoid the high temperature because of heating element surface and directly
Comprehensive function is damaged caused by banknote.
Detailed description of the invention
Corresponding relationship of the Fig. 1 between 100 yuans of banknote bending curvatures and action.
Fig. 2 is a kind of three-dimensional structure of the embodiment of bending banknote flattening device based on contact heating provided by the invention
Schematic diagram.
Fig. 3 is that banknote flattening device removes the three dimensional structure diagram after the supporting plate of front end.
Fig. 4 is the three dimensional structure diagram that heating device is checked from front upper place visual angle.
Fig. 5 is the three dimensional structure diagram of heating device checked from back lower place visual angle.
Fig. 6 is the rearview of heating device.
Fig. 7 is the three dimensional structure diagram for opening up the single exhibition roller in roll assembly.
Fig. 8 is the isometric three dimensional structure diagram for passing paper money track.
Fig. 9 is the isometric three dimensional structure diagram that the slave front viewing angle of front end supporting plate of the present invention is checked.
Figure 10 is the isometric three dimensional structure diagram that the slave front viewing angle of rear end supporting plate of the present invention is checked.
In figure: 1- heating device, 101- ceramic heating flake, 102- upper cover plate, 103- lower bracket, 104- tubular heat transmission belt,
105- positioning convex platform, the front end 2- supporting plate, 201- mounting hole, 3- exhibition roll assembly, drive roll, 303- before pressing roller, 302- before 301-
Pressing roller, 4- heat resistant rubber wheel, the rear end 5- supporting plate, 501- support rim, 6- are passed after drive roll, 305- after middle drive roll, 304-
Paper money track, 601- upper strata guide rail plate, 602- lower floor guide rail plate, 7- roll shaft, 8- roller grid.
Specific embodiment
The principle of the present invention structure is described further with reference to the accompanying drawing:
Corresponding relationship of the Fig. 1 between 100 yuans of banknote bending curvatures and action.The bending deformation of banknote can be with
With " action " or " curvature " Lai Hengliang of banknote.Relationship between action and curvature is simple geometrical relationship, for a certain
A curvature, after arc length determines, so that it may calculate corresponding action by geometry derivation.Particularly, for 100 yuan of people
People's coin is fixed value 77mm, action and curvature can be calculated by geometric since its arc length is exactly the width of banknote
Corresponding relationship, as shown in Figure 1, horizontal axis is curvature, the longitudinal axis is action, as can be seen from the figure both in sizable range
With linear relationship.If can be read by Fig. 1, curvature is about for example, its action of banknote is 10mm
0.14mm-1。
Experimental studies have found that paper and plastics for manufacturing banknote meet bending below in certain temperature range
Deformation rule: becoming larger with load curvature as the temperature rises, and the Curvature varying amount after banknote release is bigger.Thus in determination
When the design parameter of structure, need to know initial banknote curvature range, by banknote curvature model to be achieved after flattening device
It encloses, and then calculates corresponding Curvature varying amount, according to Curvature varying amount and temperature and load the limitation of curvature itself come really
Fixed final structural parameters.In general, load curvature is with biography paper money track or certain Radius with a certain radius of curvature
Exhibition roller realize that load curvature is the used minimum profile curvature radius for passing paper money track or the inverse for opening up roller radius;Temperature
Degree can be realized by addition heating element.Since banknote is in the biography paper money track by small radius of curvature or by the exhibition of minor radius
Card paper money rate can be promoted when bending, so the design of entire flattening device is substantially in order to reach good flattening effect, originally
The indexs such as power, the card paper money rate of device have been weighed in invention, have carried out the optimization design of structural parameters.Flattening device is exactly to pass through to add
Hot banknote reaches certain temperature, loads certain counter curvature to banknote, to realize the flattening of bending banknote.
By the bending deformation characteristic of experimental study banknote, the data that experiment obtains are used with the side of Quadratic Surface Fitting
Method gives the warp between the Curvature varying amount and temperature, load curvature that are originally smooth banknote generation permanent bending flexion
Formula is tested, i.e., there are following values relational expressions with heating temperature for the radius of each exhibition roller:
Δ y=-0.054+0.00053T+0.33r-1+0.00052·T2-1.3×10-6·r-2-0.54T·r-1;
Wherein: Δ y is the Curvature varying amount after banknote release, unit mm-1, T is the temperature for characterizing banknote and being heated to,
Unit is DEG C;R is the radius of exhibition roller used, and unit mm, value range is 8mm≤r≤30mm, and characterization banknote is loaded curved
Bent external force.
Due to banknote by be bent flatten with by the smooth deformation process as being substantially that buckles, according to this experience
Formula will realize a certain specific flattening effect (being indicated with Δ y), can give series of temperature (being indicated with T) and load is bent
The combination of rate (being characterized with r, be the inverse of r), these combinations can realize the flattening effect of requirement, can be therefrom when implementing
Select low-power, the scheme of low-calorie paper money rate.
If Fig. 2, Fig. 3 are structural schematic diagram of the invention.The device includes exhibition roll assembly 3, heating device 1, passes paper money track
6, front end supporting plate 2 and rear end supporting plate 5;The exhibition roll assembly 3 and heating device 1 are mounted on front end supporting plate 2 and rear end supporting plate 5;
The exhibition roll assembly includes five exhibition rollers that shape size is identical but position is different: preceding drive roll 302, middle drive roll 303, rear master
Dynamic roller 304, preceding pressing roller 301 and rear pressing roller 305, the preceding drive roll 302, middle drive roll 303 and rear drive roll 304 are at V
Shape arrangement, the preceding pressing roller 301 and rear pressing roller 305 respectively with preceding drive roll and rear drive roll mounted in pairs;Each exhibition roller
It is mounted on front end supporting plate 2 and rear end supporting plate 5 by bearing.
Passing paper money track 6 includes the upper strata guide rail plate 601 that the transmission process of banknote is limited and guided and lower floor guide rail
Plate 602, preceding drive roll 302, middle drive roll 303 and rear drive roll 304 are located at the top of upper strata guide rail plate, preceding pressing roller 301, after
Pressing roller 305 and heating device 1 are located at the lower section of lower floor guide rail plate;
For device by the rotation of exhibition roll assembly 3 so that banknote, which is realized, is passing the transmission in paper money track 6, the power of transmission can be with
It is realized by external motor and transmission mechanism.
Fig. 4, Fig. 5 and Fig. 6 are the structural schematic diagram of heating device of the invention.On heating method, present invention uses
Tubular heat transmission belt wraps up ceramic heating flake as heating device, and tubular heat transmission belt directly uses fixing film, is a kind of quick, efficient
Heating method, be not necessarily to self design;The electric energy of heating device, which is provided, can be made pottery by external circuit connection to heating
It is realized on the electrode of tile;The heating device 1 includes ceramic heating flake 101, tubular heat transmission belt 104, lower bracket 103 and upper cover plate
102, tubular heat transmission belt 104 is located at 303 lower section of middle drive roll of exhibition roll assembly and mutually compresses therewith, and ceramic heating flake 101 is set
Between lower bracket 103 and upper cover plate 102, tubular heat transmission belt 104 is wrapped in ceramic heating flake 101, lower bracket 103 and upper cover plate
102 outside.Ceramic heating flake 101, tubular heat transmission belt 104, lower bracket 103, the clearer opposite position between upper cover plate 102
Set the rearview that relationship is provided referring to Fig. 6.
It is symmetrical arranged the positioning convex platform 105 for being used for 1 axially position of heating device in the two sides of upper cover plate 102, rear
End supporting plate is consistent with the shapes and sizes of 103 rear end of lower bracket of heating device 1 equipped with one, is used to support and installs heating
The support rim 501 of device 1;In conjunction with Fig. 9, the mounting hole 201 for being used to support and installing heating device 1 is equipped on front supporting plate,
The front end of heating device 1 is stretched out from the mounting hole 201 of front end supporting plate 2;The shape of the rear end of heating device 1 as can be seen from Figure 5
Shape, the especially shape of 103 hollow space of lower bracket, the support being used to support on rear end supporting plate 5 provided in conjunction with Figure 10 are convex
The shape of platform 501, it is known that support rim 501 protrudes into the rear end of 103 hollow space of lower bracket.
Curved banknote through the invention when, open up roller rotation drive banknote along pass paper money track transmitted, passing through
When crossing heating device, tightly on the heating by exhibition roll-in, banknote is heated rapidly, simultaneously as banknote is wrapped in exhibition roller
On, back-flexing has occurred, and then the flattening of bending banknote may be implemented.
In reinforcing mode, in order to realize that the process for enabling banknote back-flexing to certain curvature is more controllable, while by paper money
Ticket compression realizes contact heating on the heating, and the reinforcing mode that the present invention uses is to wrap up banknote in transmit process
The firmly exhibition roller mode of certain radius.
Fig. 7 is the structural schematic diagram of single exhibition roller embodiment.The preceding drive roll 302, middle drive roll 303, rear drive roll
304, preceding pressing roller 301 and rear pressing roller 305 are made of the heat resistant rubber wheel 4 of a roll shaft 7 and multiple sets on roll shaft, will
Multiple heat resistant rubber wheels uniformly cover on roll shaft, and heat resistant rubber wheel is enable to correspond with the roller grid 8 passed on paper money track.
If Fig. 8 is passed shown in the structural schematic diagram of paper money track, it is provided on upper strata guide rail plate and lower floor guide rail plate with the position of rubber wheel one by one
Corresponding roller grid 8, for rubber wheel to be protruded into guide rail interior.
Embodiment: it in view of the specific operating condition in ATM machine, on the one hand in order to allow banknote high speed to avoid card paper money when passing through,
Seek radius r >=8mm of exhibition roller, it is contemplated that the compactedness of structure, it is desirable that r≤30mm;On the other hand in order to reduce other plastics knots
The security risk of component and the power for reducing device, the lower the temperature of heating the better, in r ∈ [8,30] area known to empirical equation
Between when, Δ y is constant, then r is bigger, and the T needed is bigger, so to select the smallest r, i.e. r=8mm to keep T minimum;Device
Specific flattening performance be realize by script action be 14-15mm banknote flatten, the action after flattening be less than 5mm,
Realization action variable quantity is 10mm, according to the linear property of Fig. 1 curve, it is known that its Curvature varying amount is 0.14mm-1, that is, require Δ y
=0.14, rule of thumb formula, substitutes into r=8, Δ y=0.14, and the value that can calculate T is 67 DEG C, and Δ y=may be implemented at this time
While 0.14, meets structure size and limit and make device general power minimum.
Claims (5)
1. a kind of bending banknote flattening device based on contact heating, which is characterized in that the device includes exhibition roll assembly (3), adds
Thermal (1) passes paper money track (6), front end supporting plate (2) and rear end supporting plate (5);The exhibition roll assembly (3) and heating device (1) peace
On front end supporting plate (2) and rear end supporting plate (5);
The exhibition roll assembly includes the equal preceding drive roll (302) of diameter, middle drive roll (303), rear drive roll (304), preceding pressure
Tight roller (301) and rear pressing roller (305), preceding drive roll (302), middle drive roll (303) and rear drive roll (304) forming V-shape arrangement,
Preceding drive roll and rear drive roll respectively with preceding pressing roller and rear pressing roller mounted in pairs;
There are following values relational expressions with heating temperature for the radius of each exhibition roller:
Δ y=-0.054+0.00053T+0.33r-1+0.00052·T2-1.3×10-6·r-2-0.54·T·r-1:
In formula: Δ y is the Curvature varying amount after banknote release, unit mm-1, T is the temperature that banknote is heated to, and unit is
℃;R is the radius for opening up roller, and value range is 8mm≤r≤30mm;
The biography paper money track (6) includes upper strata guide rail plate (601) and lower floor guide rail plate (602), the preceding drive roll (302), in
Drive roll (303) and rear drive roll (304) are located at the top of upper strata guide rail plate, preceding pressing roller (301), rear pressing roller (305) and
Heating device (1) is located at the lower section of lower floor guide rail plate;
The outside of the heating device (1) is tubular heating tape (104), and inside uses ceramic heating flake (101), tubular heating tape
With middle drive roll (303) lower contact and mutually compress therewith.
2. a kind of bending banknote flattening device based on contact heating described in accordance with the claim 1, it is characterised in that: before described
Drive roll (302), middle drive roll (303), rear drive roll (304), preceding pressing roller (301) and rear pressing roller (305) are by one
Heat resistant rubber wheel (4) composition of roll shaft (7) and multiple sets on roll shaft.
3. a kind of bending banknote flattening device based on contact heating according to claim 2, it is characterised in that: on described
It is provided with and the one-to-one roller grid (8) in the position of heat resistant rubber wheel (4) on layer guide-rail plate and lower floor guide rail plate.
4. a kind of bending banknote flattening device based on contact heating described in accordance with the claim 1, the heating device (1)
It further include upper cover plate (102) and lower bracket (103);Ceramic heating flake (101) be placed in lower bracket (103) and upper cover plate (102) it
Between, tubular heating tape is wrapped in outside ceramic heating flake.
5. a kind of bending banknote flattening device based on contact heating according to claim 4, it is characterised in that: in upper cover
The two sides of plate (102) are symmetrical arranged the positioning convex platform (105) for being used for heating device (1) axially position, on the supporting plate of rear end
Equipped with one it is consistent with the shapes and sizes of lower bracket (103) rear end of heating device (1), be used to support and install heating device
(1) support rim (501) is equipped with the mounting hole (201) for being used to support and installing heating device (1) on front supporting plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710224673.9A CN106952396B (en) | 2017-04-07 | 2017-04-07 | A kind of bending banknote flattening device based on contact heating |
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CN201710224673.9A CN106952396B (en) | 2017-04-07 | 2017-04-07 | A kind of bending banknote flattening device based on contact heating |
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CN106952396A CN106952396A (en) | 2017-07-14 |
CN106952396B true CN106952396B (en) | 2019-06-18 |
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CN201710224673.9A Expired - Fee Related CN106952396B (en) | 2017-04-07 | 2017-04-07 | A kind of bending banknote flattening device based on contact heating |
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CN108091034A (en) * | 2017-11-15 | 2018-05-29 | 芜湖乐佳自动化机械有限公司 | A kind of bank's cleaning-sorting machine and its application method with function of flattening |
Family Cites Families (7)
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KR100837896B1 (en) * | 2007-03-02 | 2008-06-13 | 안재건 | A paper money apparatus to correct |
CN202795548U (en) * | 2012-09-03 | 2013-03-13 | 林雨琪 | Device for expanding wrinkles of paper money stored in bank |
CN203966232U (en) * | 2014-05-28 | 2014-11-26 | 昆山古鳌电子机械有限公司 | Bill receiving and dispensing apparatus and cash automated trading device thereof |
CN203950382U (en) * | 2014-07-01 | 2014-11-19 | 昆山古鳌电子机械有限公司 | A kind of automatic cash transaction apparatus |
CN105160760B (en) * | 2015-10-09 | 2018-02-16 | 广州广电运通金融电子股份有限公司 | A kind of flattening device and financial self-service equipment |
CN105654613B (en) * | 2016-01-12 | 2018-09-25 | 广东工业大学 | Bank note automatic collating unit |
CN106327675A (en) * | 2016-11-22 | 2017-01-11 | 重庆邮电大学 | Banknote arranging device |
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