CN106952396B - A kind of bending banknote flattening device based on contact heating - Google Patents

A kind of bending banknote flattening device based on contact heating Download PDF

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Publication number
CN106952396B
CN106952396B CN201710224673.9A CN201710224673A CN106952396B CN 106952396 B CN106952396 B CN 106952396B CN 201710224673 A CN201710224673 A CN 201710224673A CN 106952396 B CN106952396 B CN 106952396B
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China
Prior art keywords
drive roll
heating
banknote
pressing roller
roller
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Expired - Fee Related
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CN201710224673.9A
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Chinese (zh)
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CN106952396A (en
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田凌
陈俊宇
张承巍
刘果
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Tsinghua University
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Tsinghua University
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Priority to CN201710224673.9A priority Critical patent/CN106952396B/en
Publication of CN106952396A publication Critical patent/CN106952396A/en
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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D11/00Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
    • G07D11/10Mechanical details
    • G07D11/16Handling of valuable papers
    • G07D11/175Flattening, e.g. straightening out folds
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D2211/00Paper-money handling devices

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)

Abstract

A kind of bending banknote flattening device based on contact heating, belongs to automatic teller equipment technology field.The device includes exhibition roll assembly, heating device and passes the components such as paper money track;Opening up roll assembly includes the equal preceding drive roll of diameter, middle drive roll, rear drive roll, preceding pressing roller and rear pressing roller;Preceding drive roll, middle drive roll and rear drive roll forming V-shape arrangement, and preceding drive roll and rear drive roll respectively with preceding pressing roller and rear pressing roller mounted in pairs.The present invention uses contact heating mode, and give function existing for each radius for opening up roller and heating temperature, under conditions of the minimum exhibition roller radius of known permission, minimum temperature required for the flattening effect realized and required can be calculated, the excessively high safety for influencing surrounding plastic of heating device temperature is avoided;It is conducted heat by tubular heat transmission belt, heating efficiency is high, thermal inertia is small, easily controllable.The structure of the device has used typical transmission mode, is easily formed seriation, modular design scheme.

Description

A kind of bending banknote flattening device based on contact heating
Technical field
The present invention relates to a kind of device of flattening bending banknote more particularly to a kind of bending banknote exhibitions based on contact heating Leveling device can be used as a module and be mounted in ATM machine, plays the role of flattening bending banknote, belongs to automatic teller dress Standby technical field.
Background technique
The biography paper money module of ATM machine is a kind of typical media transportation mechanism, needs paper banknote high speed being sent to finger Positioning is set.Banknote can occur bending and deformation in the storing process in ATM machine because of the comprehensive function of factors such as power, heat, from And banknote is influenced in the transmission process for passing paper money module.It is a kind of typical the reason is that banknote resting period mistake in curved reel It is long, due to the viscoelastic property that banknote material has, under conditions of the deformation added outside is constant, it may occur that stress relaxation, banknote Permanent bending deformation occurs.If the bending degree of banknote itself is excessive, the beauty of banknote will affect, and lead to card paper money rate It significantly improves.In order to reduce the card paper money rate of ATM machine, need to be thought of as overbending in the design process that ATM machine passes paper money module Banknote corresponding flattening function is provided.
Flattening process is exactly that banknote is allowed to become the lesser state of bending degree from the biggish state of bending degree, substantially One process for allowing banknote that back-flexing deformation occurs;Since the transmission process of the banknote in ATM machine requires biography paper money speed fast, therefore And be difficult to realize flattening by prolonged viscoelastic deformation, can only by the external load of deep camber, make banknote Plastic deformation, and then realize back-flexing, that is, it flattens.It is this by external force allow banknote occur back-flexing when, the external force of load " load curvature " can be used, i.e., be described by the bending curvature of banknote under external force, if producing plastic deformation, banknote Permanent bending deformation can occur after external force release.
Banknote is as handled object, and in addition to paper, the material of some banknotes also is plastics, such as in the big benefit of Australia The countries such as Asia, Vietnam, plastics paper money are widely used.Paper and plastics are all the material with complex of high molecular polymer composition, power Learn the function that characteristic is temperature.With the variation of temperature, under the conditions of same stress loading, can show different should be cashed As.Power and temperature are to influence the principal element of flexible media bending deformation.
Each ATM machine manufacturer currently on the market provides the product comprising flattening functional module not yet.It is ground some In studying carefully, the technical solution that some methods by mechanics, calorifics are flattened is provided;One of which is by corrugation rolls to paper money Ticket carries out reinforcement operation, improves the bending of banknote stiffness reduction, and such scheme be easy to cause banknote to tear;Second is to pass through belt The fillet for being 2mm by radius with banknote loads great counter curvature to banknote, so that reversed plasticity shape occurs for banknote Become, is flattened;Although the program may be implemented to flatten, but because to cause banknote speed cannot by the track of minor radius Raising, simultaneously meeting Fast Wearing belt;The third is the height that the copper rod for being about 30mm by a diameter is heated to 160 DEG C or more Temperature, while banknote being allowed to pass through close to its outer rim flatten etc. scheme, although the program so that reverse strain occurs for banknote Also flattening effect may be implemented, but the thermal inertia of copper rod is too big, it is difficult under the conditions of current power and operating ambient temperature Realize the real-time control of surface temperature, while the damage of the excessively high plastic structural part for be easy to causeing surrounding module of temperature heated.
Summary of the invention
The object of the present invention is to provide a kind of bending banknote flattening devices based on contact heating, it is made not destroy banknote In the case where, cause curved papery or plastic note to carry out back-flexing to because of long-term storage, reduces the card paper money rate of ATM machine.
Technical scheme is as follows:
A kind of bending banknote flattening device based on contact heating, which is characterized in that the device includes exhibition roll assembly, heating Device passes paper money track, front end supporting plate and rear end supporting plate;The exhibition roll assembly and heating device are mounted on front end supporting plate and rear end branch On plate;The exhibition roll assembly includes the equal preceding drive roll of diameter, middle drive roll, rear drive roll, preceding pressing roller and rear pressing roller, Preceding drive roll, middle drive roll and rear drive roll forming V-shape arrangement, preceding drive roll and rear drive roll are compressed with preceding pressing roller and afterwards respectively Roller mounted in pairs;
There are following values relational expressions with heating temperature for the radius of each exhibition roller:
Δ y=-0.054+0.00053T+0.33r-1+0.00052·T2-1.3×10-6·r-2-0.54·T·r-1;In formula: Δ y is the Curvature varying amount after banknote release, unit mm-1, T is the temperature that is heated to of banknote, and unit is DEG C,
R is the radius for opening up roller, and value range is 8≤r≤30, unit mm;
The biography paper money track includes upper strata guide rail plate and lower floor guide rail plate, the preceding drive roll, middle drive roll and rear active Roller is located at the top of upper strata guide rail plate, and preceding pressing roller, rear pressing roller and heating device are located at the lower section of lower floor guide rail plate;
The outside of the heating device is tubular heating tape, and inside uses ceramic heating flake, tubular heating tape and middle active It roller lower contact and mutually compresses therewith.
In above-mentioned technical proposal, it is characterised in that: the preceding drive roll, middle drive roll, rear drive roll, preceding pressing roller and after Pressing roller is made of the heat resistant rubber wheel of a roll shaft and multiple sets on roll shaft.
Preferably, it is provided with and the one-to-one roller in the position of heat resistant rubber wheel on the upper strata guide rail plate and lower floor guide rail plate Take turns grid.
In above-mentioned technical proposal, it is characterised in that: the heating device further includes upper cover plate and lower bracket;Ceramic heat Piece is placed between lower bracket and upper cover plate, and tubular heating tape is wrapped in outside ceramic heating flake.
Preferably, it is symmetrical arranged the positioning convex platform for being used for heating device axially position in the two sides of upper cover plate, rear End supporting plate is consistent with the rear end shapes and sizes of the lower bracket of heating device equipped with one, is used to support and installs heating device Support rim, have the mounting hole for being used to support and installing heating device on front supporting plate.
The present invention has the following advantages that and technical effect outstanding: 1. the present invention is become by the bending of experimental study banknote Shape characteristic, to the method that the data that experiment obtains use Quadratic Surface Fitting, giving is that smooth banknote generation is permanent originally Empirical equation between the Curvature varying amount and temperature of bending deformation, load curvature, i.e., the radius and heating temperature of each exhibition roller Existing relational expression.2. contact heating the object being heated can be heated in a short time it is identical as heat source temperature, especially It is the time required for it is heated when heating this thin-film material of banknote to be approximately equal to zero when contacting good with heat source.3. cylinder Shape heat transmission belt can be not necessarily to designed, designed and manufacture directly using the fixing film in printer.It can be fast by tubular heat transmission belt Speed is thermally conductive, and tubular conducts heat, and tape thickness is very frivolous, and thermal inertia is small, and the heat for heating this medium needs is few, and preheating time is short.④ The temperature of ceramic heating flake is easily controllable, may be implemented accurately to heat in a certain temperature range, and then controls flattening effect;It is logical It crosses and controls heating temperature using ceramic heating flake, the contact force that can be contacted to avoid the high temperature because of heating element surface and directly Comprehensive function is damaged caused by banknote.
Detailed description of the invention
Corresponding relationship of the Fig. 1 between 100 yuans of banknote bending curvatures and action.
Fig. 2 is a kind of three-dimensional structure of the embodiment of bending banknote flattening device based on contact heating provided by the invention Schematic diagram.
Fig. 3 is that banknote flattening device removes the three dimensional structure diagram after the supporting plate of front end.
Fig. 4 is the three dimensional structure diagram that heating device is checked from front upper place visual angle.
Fig. 5 is the three dimensional structure diagram of heating device checked from back lower place visual angle.
Fig. 6 is the rearview of heating device.
Fig. 7 is the three dimensional structure diagram for opening up the single exhibition roller in roll assembly.
Fig. 8 is the isometric three dimensional structure diagram for passing paper money track.
Fig. 9 is the isometric three dimensional structure diagram that the slave front viewing angle of front end supporting plate of the present invention is checked.
Figure 10 is the isometric three dimensional structure diagram that the slave front viewing angle of rear end supporting plate of the present invention is checked.
In figure: 1- heating device, 101- ceramic heating flake, 102- upper cover plate, 103- lower bracket, 104- tubular heat transmission belt, 105- positioning convex platform, the front end 2- supporting plate, 201- mounting hole, 3- exhibition roll assembly, drive roll, 303- before pressing roller, 302- before 301- Pressing roller, 4- heat resistant rubber wheel, the rear end 5- supporting plate, 501- support rim, 6- are passed after drive roll, 305- after middle drive roll, 304- Paper money track, 601- upper strata guide rail plate, 602- lower floor guide rail plate, 7- roll shaft, 8- roller grid.
Specific embodiment
The principle of the present invention structure is described further with reference to the accompanying drawing:
Corresponding relationship of the Fig. 1 between 100 yuans of banknote bending curvatures and action.The bending deformation of banknote can be with With " action " or " curvature " Lai Hengliang of banknote.Relationship between action and curvature is simple geometrical relationship, for a certain A curvature, after arc length determines, so that it may calculate corresponding action by geometry derivation.Particularly, for 100 yuan of people People's coin is fixed value 77mm, action and curvature can be calculated by geometric since its arc length is exactly the width of banknote Corresponding relationship, as shown in Figure 1, horizontal axis is curvature, the longitudinal axis is action, as can be seen from the figure both in sizable range With linear relationship.If can be read by Fig. 1, curvature is about for example, its action of banknote is 10mm 0.14mm-1
Experimental studies have found that paper and plastics for manufacturing banknote meet bending below in certain temperature range Deformation rule: becoming larger with load curvature as the temperature rises, and the Curvature varying amount after banknote release is bigger.Thus in determination When the design parameter of structure, need to know initial banknote curvature range, by banknote curvature model to be achieved after flattening device It encloses, and then calculates corresponding Curvature varying amount, according to Curvature varying amount and temperature and load the limitation of curvature itself come really Fixed final structural parameters.In general, load curvature is with biography paper money track or certain Radius with a certain radius of curvature Exhibition roller realize that load curvature is the used minimum profile curvature radius for passing paper money track or the inverse for opening up roller radius;Temperature Degree can be realized by addition heating element.Since banknote is in the biography paper money track by small radius of curvature or by the exhibition of minor radius Card paper money rate can be promoted when bending, so the design of entire flattening device is substantially in order to reach good flattening effect, originally The indexs such as power, the card paper money rate of device have been weighed in invention, have carried out the optimization design of structural parameters.Flattening device is exactly to pass through to add Hot banknote reaches certain temperature, loads certain counter curvature to banknote, to realize the flattening of bending banknote.
By the bending deformation characteristic of experimental study banknote, the data that experiment obtains are used with the side of Quadratic Surface Fitting Method gives the warp between the Curvature varying amount and temperature, load curvature that are originally smooth banknote generation permanent bending flexion Formula is tested, i.e., there are following values relational expressions with heating temperature for the radius of each exhibition roller:
Δ y=-0.054+0.00053T+0.33r-1+0.00052·T2-1.3×10-6·r-2-0.54T·r-1
Wherein: Δ y is the Curvature varying amount after banknote release, unit mm-1, T is the temperature for characterizing banknote and being heated to, Unit is DEG C;R is the radius of exhibition roller used, and unit mm, value range is 8mm≤r≤30mm, and characterization banknote is loaded curved Bent external force.
Due to banknote by be bent flatten with by the smooth deformation process as being substantially that buckles, according to this experience Formula will realize a certain specific flattening effect (being indicated with Δ y), can give series of temperature (being indicated with T) and load is bent The combination of rate (being characterized with r, be the inverse of r), these combinations can realize the flattening effect of requirement, can be therefrom when implementing Select low-power, the scheme of low-calorie paper money rate.
If Fig. 2, Fig. 3 are structural schematic diagram of the invention.The device includes exhibition roll assembly 3, heating device 1, passes paper money track 6, front end supporting plate 2 and rear end supporting plate 5;The exhibition roll assembly 3 and heating device 1 are mounted on front end supporting plate 2 and rear end supporting plate 5; The exhibition roll assembly includes five exhibition rollers that shape size is identical but position is different: preceding drive roll 302, middle drive roll 303, rear master Dynamic roller 304, preceding pressing roller 301 and rear pressing roller 305, the preceding drive roll 302, middle drive roll 303 and rear drive roll 304 are at V Shape arrangement, the preceding pressing roller 301 and rear pressing roller 305 respectively with preceding drive roll and rear drive roll mounted in pairs;Each exhibition roller It is mounted on front end supporting plate 2 and rear end supporting plate 5 by bearing.
Passing paper money track 6 includes the upper strata guide rail plate 601 that the transmission process of banknote is limited and guided and lower floor guide rail Plate 602, preceding drive roll 302, middle drive roll 303 and rear drive roll 304 are located at the top of upper strata guide rail plate, preceding pressing roller 301, after Pressing roller 305 and heating device 1 are located at the lower section of lower floor guide rail plate;
For device by the rotation of exhibition roll assembly 3 so that banknote, which is realized, is passing the transmission in paper money track 6, the power of transmission can be with It is realized by external motor and transmission mechanism.
Fig. 4, Fig. 5 and Fig. 6 are the structural schematic diagram of heating device of the invention.On heating method, present invention uses Tubular heat transmission belt wraps up ceramic heating flake as heating device, and tubular heat transmission belt directly uses fixing film, is a kind of quick, efficient Heating method, be not necessarily to self design;The electric energy of heating device, which is provided, can be made pottery by external circuit connection to heating It is realized on the electrode of tile;The heating device 1 includes ceramic heating flake 101, tubular heat transmission belt 104, lower bracket 103 and upper cover plate 102, tubular heat transmission belt 104 is located at 303 lower section of middle drive roll of exhibition roll assembly and mutually compresses therewith, and ceramic heating flake 101 is set Between lower bracket 103 and upper cover plate 102, tubular heat transmission belt 104 is wrapped in ceramic heating flake 101, lower bracket 103 and upper cover plate 102 outside.Ceramic heating flake 101, tubular heat transmission belt 104, lower bracket 103, the clearer opposite position between upper cover plate 102 Set the rearview that relationship is provided referring to Fig. 6.
It is symmetrical arranged the positioning convex platform 105 for being used for 1 axially position of heating device in the two sides of upper cover plate 102, rear End supporting plate is consistent with the shapes and sizes of 103 rear end of lower bracket of heating device 1 equipped with one, is used to support and installs heating The support rim 501 of device 1;In conjunction with Fig. 9, the mounting hole 201 for being used to support and installing heating device 1 is equipped on front supporting plate, The front end of heating device 1 is stretched out from the mounting hole 201 of front end supporting plate 2;The shape of the rear end of heating device 1 as can be seen from Figure 5 Shape, the especially shape of 103 hollow space of lower bracket, the support being used to support on rear end supporting plate 5 provided in conjunction with Figure 10 are convex The shape of platform 501, it is known that support rim 501 protrudes into the rear end of 103 hollow space of lower bracket.
Curved banknote through the invention when, open up roller rotation drive banknote along pass paper money track transmitted, passing through When crossing heating device, tightly on the heating by exhibition roll-in, banknote is heated rapidly, simultaneously as banknote is wrapped in exhibition roller On, back-flexing has occurred, and then the flattening of bending banknote may be implemented.
In reinforcing mode, in order to realize that the process for enabling banknote back-flexing to certain curvature is more controllable, while by paper money Ticket compression realizes contact heating on the heating, and the reinforcing mode that the present invention uses is to wrap up banknote in transmit process The firmly exhibition roller mode of certain radius.
Fig. 7 is the structural schematic diagram of single exhibition roller embodiment.The preceding drive roll 302, middle drive roll 303, rear drive roll 304, preceding pressing roller 301 and rear pressing roller 305 are made of the heat resistant rubber wheel 4 of a roll shaft 7 and multiple sets on roll shaft, will Multiple heat resistant rubber wheels uniformly cover on roll shaft, and heat resistant rubber wheel is enable to correspond with the roller grid 8 passed on paper money track. If Fig. 8 is passed shown in the structural schematic diagram of paper money track, it is provided on upper strata guide rail plate and lower floor guide rail plate with the position of rubber wheel one by one Corresponding roller grid 8, for rubber wheel to be protruded into guide rail interior.
Embodiment: it in view of the specific operating condition in ATM machine, on the one hand in order to allow banknote high speed to avoid card paper money when passing through, Seek radius r >=8mm of exhibition roller, it is contemplated that the compactedness of structure, it is desirable that r≤30mm;On the other hand in order to reduce other plastics knots The security risk of component and the power for reducing device, the lower the temperature of heating the better, in r ∈ [8,30] area known to empirical equation Between when, Δ y is constant, then r is bigger, and the T needed is bigger, so to select the smallest r, i.e. r=8mm to keep T minimum;Device Specific flattening performance be realize by script action be 14-15mm banknote flatten, the action after flattening be less than 5mm, Realization action variable quantity is 10mm, according to the linear property of Fig. 1 curve, it is known that its Curvature varying amount is 0.14mm-1, that is, require Δ y =0.14, rule of thumb formula, substitutes into r=8, Δ y=0.14, and the value that can calculate T is 67 DEG C, and Δ y=may be implemented at this time While 0.14, meets structure size and limit and make device general power minimum.

Claims (5)

1. a kind of bending banknote flattening device based on contact heating, which is characterized in that the device includes exhibition roll assembly (3), adds Thermal (1) passes paper money track (6), front end supporting plate (2) and rear end supporting plate (5);The exhibition roll assembly (3) and heating device (1) peace On front end supporting plate (2) and rear end supporting plate (5);
The exhibition roll assembly includes the equal preceding drive roll (302) of diameter, middle drive roll (303), rear drive roll (304), preceding pressure Tight roller (301) and rear pressing roller (305), preceding drive roll (302), middle drive roll (303) and rear drive roll (304) forming V-shape arrangement, Preceding drive roll and rear drive roll respectively with preceding pressing roller and rear pressing roller mounted in pairs;
There are following values relational expressions with heating temperature for the radius of each exhibition roller:
Δ y=-0.054+0.00053T+0.33r-1+0.00052·T2-1.3×10-6·r-2-0.54·T·r-1:
In formula: Δ y is the Curvature varying amount after banknote release, unit mm-1, T is the temperature that banknote is heated to, and unit is ℃;R is the radius for opening up roller, and value range is 8mm≤r≤30mm;
The biography paper money track (6) includes upper strata guide rail plate (601) and lower floor guide rail plate (602), the preceding drive roll (302), in Drive roll (303) and rear drive roll (304) are located at the top of upper strata guide rail plate, preceding pressing roller (301), rear pressing roller (305) and Heating device (1) is located at the lower section of lower floor guide rail plate;
The outside of the heating device (1) is tubular heating tape (104), and inside uses ceramic heating flake (101), tubular heating tape With middle drive roll (303) lower contact and mutually compress therewith.
2. a kind of bending banknote flattening device based on contact heating described in accordance with the claim 1, it is characterised in that: before described Drive roll (302), middle drive roll (303), rear drive roll (304), preceding pressing roller (301) and rear pressing roller (305) are by one Heat resistant rubber wheel (4) composition of roll shaft (7) and multiple sets on roll shaft.
3. a kind of bending banknote flattening device based on contact heating according to claim 2, it is characterised in that: on described It is provided with and the one-to-one roller grid (8) in the position of heat resistant rubber wheel (4) on layer guide-rail plate and lower floor guide rail plate.
4. a kind of bending banknote flattening device based on contact heating described in accordance with the claim 1, the heating device (1) It further include upper cover plate (102) and lower bracket (103);Ceramic heating flake (101) be placed in lower bracket (103) and upper cover plate (102) it Between, tubular heating tape is wrapped in outside ceramic heating flake.
5. a kind of bending banknote flattening device based on contact heating according to claim 4, it is characterised in that: in upper cover The two sides of plate (102) are symmetrical arranged the positioning convex platform (105) for being used for heating device (1) axially position, on the supporting plate of rear end Equipped with one it is consistent with the shapes and sizes of lower bracket (103) rear end of heating device (1), be used to support and install heating device (1) support rim (501) is equipped with the mounting hole (201) for being used to support and installing heating device (1) on front supporting plate.
CN201710224673.9A 2017-04-07 2017-04-07 A kind of bending banknote flattening device based on contact heating Expired - Fee Related CN106952396B (en)

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Application Number Priority Date Filing Date Title
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CN108091034A (en) * 2017-11-15 2018-05-29 芜湖乐佳自动化机械有限公司 A kind of bank's cleaning-sorting machine and its application method with function of flattening

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KR100837896B1 (en) * 2007-03-02 2008-06-13 안재건 A paper money apparatus to correct
CN202795548U (en) * 2012-09-03 2013-03-13 林雨琪 Device for expanding wrinkles of paper money stored in bank
CN203966232U (en) * 2014-05-28 2014-11-26 昆山古鳌电子机械有限公司 Bill receiving and dispensing apparatus and cash automated trading device thereof
CN203950382U (en) * 2014-07-01 2014-11-19 昆山古鳌电子机械有限公司 A kind of automatic cash transaction apparatus
CN105160760B (en) * 2015-10-09 2018-02-16 广州广电运通金融电子股份有限公司 A kind of flattening device and financial self-service equipment
CN105654613B (en) * 2016-01-12 2018-09-25 广东工业大学 Bank note automatic collating unit
CN106327675A (en) * 2016-11-22 2017-01-11 重庆邮电大学 Banknote arranging device

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Granted publication date: 20190618