CN106947135A - A kind of polyethylene bearing with high-mechanic performance - Google Patents

A kind of polyethylene bearing with high-mechanic performance Download PDF

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Publication number
CN106947135A
CN106947135A CN201710110719.4A CN201710110719A CN106947135A CN 106947135 A CN106947135 A CN 106947135A CN 201710110719 A CN201710110719 A CN 201710110719A CN 106947135 A CN106947135 A CN 106947135A
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parts
polyethylene
ultra
molecular weight
high molecular
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CN201710110719.4A
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王涛
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • C08J9/103Azodicarbonamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/04N2 releasing, ex azodicarbonamide or nitroso compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2409/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08J2409/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2413/00Characterised by the use of rubbers containing carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2415/00Characterised by the use of rubber derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/068Ultra high molecular weight polyethylene

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A kind of polyethylene bearing with high-mechanic performance, belong to mechanical spare and accessory parts technical field, be made up of ultra-high molecular weight polyethylene, nitrile rubber, self-lubricating agent, zinc oxide, stearic acid, crosslinking agent, antioxidant, EVA modified resins, di-sec-octyl phthalate, zinc oxide, foaming agent, lead stearate, carbon fiber and Nano graphite powder.Instant component is novel, and the present invention further improves its anti-wear performance while ultra-high molecular weight polyethylene self lubricity, the advantage of anti-wear performance is kept by introducing self-lubricating agent;By introducing rubber components, the pliability of material is also improved while its water lubrication frictional behaviour is improved, impact resistance is damping;And from PVvalue testing experimental result, the water lubrication coefficient of friction of ultra-high molecular weight polyethylene composite material of the invention is much smaller compared with ultra-high molecular weight polyethylene, is suitable as water lubricating bearing material and uses.

Description

A kind of polyethylene bearing with high-mechanic performance
Technical field
The invention belongs to mechanical spare and accessory parts technical field, it is related to a kind of bearing, it is more particularly to a kind of that there is high-mechanic The polyethylene bearing of energy.
Background technology
Bearing is that part that is fixed and reducing load coefficient of friction is played in mechanical transmission course.It may also be said that when other When parts produce relative motion each other on axle, for reducing coefficient of friction and the holding shaft center in power transmission process Fixed parts.Bearing is a kind of very important parts in contemporary plant equipment.Its major function is support machinery rotation Swivel, to reduce mechanical load coefficient of friction of the equipment in transmission process.By the difference of motor element frictional property, bearing Rolling bearing and the class of sliding bearing two can be divided into.
The mechanical property of polyethylene is general, and tensile strength is relatively low, and creep resistance is bad, and impact resistance is good.Impact strength LDPE>LLDPE>HDPE, other mechanical properties LDPE<LLDPE<HDPE.Mainly by density, crystallinity and relative molecular mass Influence, with the raising of this several indexs, the increase of its mechanical property.Environmental stress crack resistance is bad, but when average molecular matter During amount increase, make moderate progress.Paracentesis resistance is good, and wherein LLDPE is best.Using forming methods such as injection, blowing, extrusion molding, rotational moulding, Production film article, commodity and industrial all size hollow container, tubing, the calendering band and ligation band being packed for, rope Cable, fishnet and braiding fiber, electric wire etc..Although polyethylene can be molded into bearing parts, in high-mechanic occasion The intensity of middle polyethylene bearing and anti-wear energy performance are not enough, and service condition is greatly restricted.
The content of the invention
The present invention for the present invention in order to solve in above-mentioned technology in high-mechanic occasion the intensity of polyethylene bearing and It is anti-wear can performance it is not enough, service condition is greatly restricted etc., and not enough there is provided a kind of poly- second with high-mechanic performance Alkene bearing, under conditions of extra manufacturing procedure and processing cost is not increased, but polyethylene bearing obtains higher resistance to Mill property and high-mechanic performance, can meet the use of high request occasion.
The technical scheme is that:A kind of polyethylene bearing with high-mechanic performance, it is characterised in that by weighing as follows The raw material of amount part, which is constituted, is:80 portions of ultra-high molecular weight polyethylenes, 20~40 parts of nitrile rubbers, 10~30 parts of self-lubricating agent, 0.1~ 1 part of zinc oxide, 0.1~1 part of stearic acid, 0.1~2 part of crosslinking agent, 0.2~1.6 part of antioxidant, 20 parts of EVA modified resins, 0.4 ~1.0 parts of di-sec-octyl phthalates, 1.5~3 parts of zinc oxide, 2~3.5 parts of foaming agents, 0.3~1 part of lead stearate, 12~ 16 parts of carbon fibers, 5~10 parts of Nano graphite powders.
The foaming agent is AC foaming agents.
The di-sec-octyl phthalate is plasticizer.
The nitrile rubber is common nitrile rubber, hydrogenated nitrile-butadiene rubber or XNBR.
The self-lubricating agent is the one or two in graphite, molybdenum disulfide.
Beneficial effects of the present invention are:A kind of polyethylene bearing with high-mechanic performance proposed by the present invention, component is new Grain husk, the present invention is while ultra-high molecular weight polyethylene self lubricity, the advantage of anti-wear performance is kept, by introducing self-lubricating agent Further improve its anti-wear performance;By introducing rubber components, material is also improved while its water lubrication frictional behaviour is improved The pliability of material, impact resistance is damping;And from PVvalue testing experimental result, super high molecular weight of the invention The water lubrication coefficient of friction of composite polyethylene material is much smaller compared with ultra-high molecular weight polyethylene, is suitable as water lubrication shaft Hold materials'use.
Embodiment
With reference to embodiment, the invention will be further described:
A kind of polyethylene bearing with high-mechanic performance, is made up of the raw material of following parts by weight and is:80 parts of super high molecular weights are gathered Ethene, 20~40 parts of nitrile rubbers, 10~30 parts of self-lubricating agent, 0.1~1 part of zinc oxide, 0.1~1 part of stearic acid, 0.1~2 part Crosslinking agent, 0.2~1.6 part of antioxidant, 20 parts of EVA modified resins, 0.4~1.0 part of di-sec-octyl phthalate, 1.5~3 parts Zinc oxide, 2~3.5 parts of foaming agents, 0.3~1 part of lead stearate, 12~16 parts of carbon fibers, 5~10 parts of Nano graphite powders.
A kind of polyethylene bearing with high-mechanic performance, foaming agent is AC foaming agents;Di-sec-octyl phthalate is Plasticizer;Nitrile rubber is common nitrile rubber, hydrogenated nitrile-butadiene rubber or XNBR;Self-lubricating agent is graphite, two sulphur Change the one or two in molybdenum.
Embodiment 1:
A kind of polyethylene bearing with high-mechanic performance, is made up of the raw material of following parts by weight and is:80 parts of super high molecular weights are gathered Ethene, 20 parts of nitrile rubbers, 10 parts of self-lubricating agent, 0.1 part of zinc oxide, 0.1 part of stearic acid, 0.1 part of crosslinking agent, 0.2 part of antioxygen Agent, 20 parts of EVA modified resins, 0.4 part of di-sec-octyl phthalate, 1.5 parts of zinc oxide, 2 parts of foaming agents, 0.3 part of stearic acid Lead, 12 parts of carbon fibers, 5 parts of Nano graphite powders.
Embodiment 2:
A kind of polyethylene bearing with high-mechanic performance, is made up of the raw material of following parts by weight and is:80 parts of super high molecular weights are gathered Ethene, 40 parts of nitrile rubbers, 30 parts of self-lubricating agent, 1 part of zinc oxide, 1 part of stearic acid, 2 parts of crosslinking agents, 1.6 parts of antioxidant, 20 parts EVA modified resins, 1.0 parts of di-sec-octyl phthalates, 3 parts of zinc oxide, 3.5 parts of foaming agents, 1 part of lead stearate, 16 parts of carbon Fiber, 10 parts of Nano graphite powders.
Instant component is novel, and the present invention is keeping ultra-high molecular weight polyethylene self lubricity, the advantage of anti-wear performance Meanwhile, further improve its anti-wear performance by introducing self-lubricating agent;By introducing rubber components, improving the friction of its water lubrication The pliability of material is also improved while performance, impact resistance is damping;And can by PVvalue testing experimental result Know, the water lubrication coefficient of friction of ultra-high molecular weight polyethylene composite material of the invention is small compared with ultra-high molecular weight polyethylene A lot, water lubricating bearing material is suitable as to use.

Claims (5)

1. a kind of polyethylene bearing with high-mechanic performance, it is characterised in that be made up of the raw material of following parts by weight and be:80 parts Ultra-high molecular weight polyethylene, 20~40 parts of nitrile rubbers, 10~30 parts of self-lubricating agent, 0.1~1 part of zinc oxide, 0.1~1 part it is hard Resin acid, 0.1~2 part of crosslinking agent, 0.2~1.6 part of antioxidant, 20 parts of EVA modified resins, 0.4~1.0 part of phthalic acid di-secondary Monooctyl ester, 1.5~3 parts of zinc oxide, 2~3.5 parts of foaming agents, 0.3~1 part of lead stearate, 12~16 parts of carbon fibers, 5~10 parts receive Rice graphite powder.
2. a kind of polyethylene bearing with high-mechanic performance according to claim 1, it is characterised in that:The foaming agent For AC foaming agents.
3. a kind of polyethylene bearing with high-mechanic performance according to claim 1, it is characterised in that:The adjacent benzene two Formic acid di-sec-octyl is plasticizer.
4. a kind of polyethylene bearing with high-mechanic performance according to claim 1, it is characterised in that:The butyronitrile rubber Glue is common nitrile rubber, hydrogenated nitrile-butadiene rubber or XNBR.
5. a kind of polyethylene bearing with high-mechanic performance according to claim 1, it is characterised in that:The self-lubricating Agent is the one or two in graphite, molybdenum disulfide.
CN201710110719.4A 2017-02-28 2017-02-28 A kind of polyethylene bearing with high-mechanic performance Pending CN106947135A (en)

Priority Applications (1)

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CN201710110719.4A CN106947135A (en) 2017-02-28 2017-02-28 A kind of polyethylene bearing with high-mechanic performance

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Application Number Priority Date Filing Date Title
CN201710110719.4A CN106947135A (en) 2017-02-28 2017-02-28 A kind of polyethylene bearing with high-mechanic performance

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CN106947135A true CN106947135A (en) 2017-07-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111073073A (en) * 2019-12-30 2020-04-28 湘潭大学 Magnetorheological elastomer material for stern bearing and preparation method thereof
CN111718528A (en) * 2020-05-19 2020-09-29 上海涟屹轴承科技有限公司 Preparation method of water-pumping lubrication bearing for ship

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111073073A (en) * 2019-12-30 2020-04-28 湘潭大学 Magnetorheological elastomer material for stern bearing and preparation method thereof
CN111718528A (en) * 2020-05-19 2020-09-29 上海涟屹轴承科技有限公司 Preparation method of water-pumping lubrication bearing for ship

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Application publication date: 20170714

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