CN106944047A - A kind of four coatings three-way catalyst and preparation method thereof - Google Patents

A kind of four coatings three-way catalyst and preparation method thereof Download PDF

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Publication number
CN106944047A
CN106944047A CN201710129031.0A CN201710129031A CN106944047A CN 106944047 A CN106944047 A CN 106944047A CN 201710129031 A CN201710129031 A CN 201710129031A CN 106944047 A CN106944047 A CN 106944047A
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coatings
composite oxide
zirconia composite
coated
way catalyst
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王卫东
贾莉伟
岳军
金炜阳
赵德鹏
李晓坤
谢鼎峰
盛丽萍
陈同同
张徐民
毛冰斌
潘丞烨
王燕
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Wuxi Weifu Environmental Protection Catalyst Co Ltd
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Wuxi Weifu Environmental Protection Catalyst Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention discloses a kind of four coatings three-way catalyst and preparation method thereof, including honeycomb substrate, Pd coatings are provided with the upper surface of honeycomb substrate inlet end, the first Rh coatings are provided with the upper surface of Pd coatings, the 2nd Rh coatings are provided with the upper surface of outlet side, the 3rd Rh coatings are provided with the upper surface of the 2nd Rh coatings;And the coated weight of Pd coatings is 50 ~ 220g/L, the coated weight of the first Rh coatings is 30 ~ 180g/L, and the coated weight of the 2nd Rh coatings is 50 ~ 220g/L, and the coated weight of the 3rd Rh coatings is 30 ~ 180g/L.Preparation method of the present invention is simple to operation, the three-way catalyst prepared uses sectional design, inlet end includes Pd coatings and Rh coatings, and outlet side is two Rh coatings, three-way catalyst is still possessed very high anti-air-fuel ratio fluctuation ability and high-speed operating mode NOx conversion ability after weathering.

Description

A kind of four coatings three-way catalyst and preparation method thereof
Technical field
The invention discloses a kind of four coatings three-way catalyst, the invention also discloses a kind of four coatings three-element catalytic The preparation method of agent.
Background technology
The major pollutants of vehicle exhaust are carbon monoxide (CO), hydrocarbon (HC) and oxynitrides (NOx).With The fast development of auto industry, the hydrocarbon and oxynitrides of China's motor vehicle emission in 2015 in millions of tons, The discharge capacity of carbon monoxide is up to tens million of tons, and motor vehicle exhaust emission turns into the main source of big and medium-sized cities air pollution.Peace Three-way catalyst in gasoline vehicle exhaust system can be by carbon monoxide, oxidizing hydrocarbon into carbon dioxide (CO2) With water (H2O), oxynitrides and is made to be reduced to nitrogen (N simultaneously2), so as to realize the synchronization of three kinds of major pollutants in tail gas Purification.The three-way catalyst is generally made up of two parts:Cellular ceramics or metallic carrier, and it is attached to urging on carrier Agent coating.Catalyst coat is generally by the inorganic oxide material (such as γ-Al with large specific surface area2O3With containing CeO2's Cerium zirconium sosoloid etc.) and to be supported on the noble metal active component of oxide surface (be often Pt (platinum), in Pd (palladium), Rh (rhodium) It is one or more of) composition.
From China by having made laws since controlling motor vehicle exhaust emission, European NEDC test loops are continued to use always to test automobile Exhaust emissions.However, in vehicle traveling process, the anxious situation for accelerating and suddenly slowing down is very universal, and highway driving During ultrahigh speed (130km/h) phenomenon also often occur, these actual conditions can cause especially severe exhaust emissions.In order to More effectively control motor vehicle exhaust emission, China is " stage of state six " will use WLTC test loops.With it is more stable NEDC circulations are compared, and WLTC test loops are substantially transient condition, and F-Zero is in more than 130km/h, NOx when serious Discharge capacity may improve more than 50%.In addition, the exhaust temperature before catalyst reaches as high as more than 800 DEG C, catalyst it is anti- Aging Capability Requirement is higher.The anti-fluctuation ability of traditional PdRh two-layer three-way catalysts is weaker, and superelevation air speed is (when referring to unit In flow through the ratio between the mixed gas volume and catalyst of catalyst volume itself) operating mode when conversion rate of NOx be also not high enough to, " the requirement of the discharge standard of state six " can not be effectively met.Compared with Pd, there is Rh noble metals more excellent NOx catalysis to live Property, and Novel oxygen storage materials there has also been very big development, therefore carry out high Rh types three-way catalyst for solving to locate after automobile Reason technical barrier tool is of great significance.
The content of the invention
An object of the present invention be overcome the deficiencies in the prior art there is provided a kind of anti-tail gas fluctuation ability it is strong and The sufficiently high four coatings three-way catalyst of superelevation air speed operating mode conversion rate of NOx.
It is a further object of the present invention to provide the preparation method of a kind of four times coating three-way catalysts.
The technical scheme provided according to the present invention, four coatings three-way catalyst, including honeycomb substrate, honeycomb substrate One end be inlet end, the other end of honeycomb substrate is outlet side, Pd coatings is provided with the upper surface of inlet end, in Pd coatings Upper surface is provided with the first Rh coatings, is provided with the 2nd Rh coatings in the upper surface of outlet side, is provided with the upper surface of the 2nd Rh coatings 3rd Rh coatings;And the coated weight of Pd coatings is 50~220g/L, the coated weight of the first Rh coatings is 30~180g/L, the 2nd Rh The coated weight of coating is 50~220g/L, and the coated weight of the 3rd Rh coatings is 30~180g/L;2nd Rh coatings and the 3rd The Rh loaded in Rh coatings mass ratio is 1:15~10:1, the Rh loaded in the first Rh coatings and the 3rd Rh coatings matter Amount is than being 1:15~10:1;
The Pd coatings include load Pd La2O3-Al2O3With the first zirconia composite oxide, La2O3-Al2O3With The mass ratio of one zirconia composite oxide is 1:20~10:1;
The first Rh coatings include load Rh the second zirconia composite oxide and La2O3-Al2O3, the second zirconium oxide Composite oxides and La2O3-Al2O3Mass ratio be 1:6~20:1;
The 2nd Rh coatings are load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh The second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide And La2O3-Al2O3Mass ratio be 1:6~20:1;
The 3rd Rh coatings are load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh The second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide And La2O3-Al2O3Mass ratio be 1:6~20:1.
As preferred:By weight percentage containing 20%~70% in first zirconia composite oxide CeO2, 20%~70% ZrO2With 5%~15% La2O3、Y2O3、Pr6O11、Nd2O3In one or more.
As preferred:By weight percentage containing 65%~95% ZrO in second zirconia composite oxide2 With 5%~35% CeO2、La2O3、Y2O3、Pr6O11、Nd2O3In one or more.
As preferred:The La2O3-Al2O3In by weight percentage containing 1%~8% La2O3With 92%~99% Al2O3
The material of the honeycomb substrate is ceramics or metal.
A kind of preparation method of four coatings three-way catalyst comprises the following steps:
By Pd precious metal solutions, La2O3-Al2O3, the first zirconia composite oxide and deionized water mixing, after ball milling It is configured to coating slurry;Slurries are coated on the inlet end of honeycomb substrate for 50~220g/L by coated weight, after coating Honeycomb substrate dries 0.2~24h at a temperature of 80~150 DEG C so that Pd coatings are formed on the inlet end of honeycomb substrate;
By Rh precious metal solutions, the first zirconia composite oxide or the second zirconia composite oxide, La2O3-Al2O3 With deionized water mixing, and coating slurry is configured to after ball milling;It is that slurries are coated to honeycomb by 50~220g/L by coated weight On the outlet side of carrier, the honeycomb substrate after coating is dried into 0.2~24h at a temperature of 80~150 DEG C, then by the honeybee of drying Nest carrier is in 350~650 DEG C of 1~5h of roasting temperature so that the 2nd Rh coatings are formed on the outlet side of honeycomb substrate;
By Rh precious metal solutions, the second zirconia composite oxide, La2O3-Al2O3Mixed with deionized water, and through ball milling After be configured to coating slurry;Slurries are coated on Pd coatings for 30~180g/L by coated weight, by the honeycomb substrate after coating 0.2~24h is dried at a temperature of 80~150 DEG C so that the first Rh coatings are formed on Pd coatings;
By Rh precious metal solutions, the first zirconia composite oxide or the second zirconia composite oxide, La2O3-Al2O3 With deionized water mixing, and coating slurry is configured to after ball milling;It is that slurries are coated to second by 30~180g/L by coated weight On Rh coatings, the honeycomb substrate after coating is dried into 0.2~24h at a temperature of 80~150 DEG C, then by the honeycomb substrate of drying In 350~650 DEG C of 1~5h of roasting temperature so that form the 3rd Rh coatings on the 2nd Rh coatings.
As preferred:The Pd coatings include load Pd La2O3-Al2O3With the first zirconia composite oxide, La2O3- Al2O3Mass ratio with the first zirconia composite oxide is 1:20~10:1;
The first Rh coatings include load Rh the second zirconia composite oxide and La2O3-Al2O3, the second zirconium oxide Composite oxides and La2O3-Al2O3Mass ratio be 1:6~20:1;
The 2nd Rh coatings are load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh The second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide And La2O3-Al2O3Mass ratio be 1:6~20:1;
The 3rd Rh coatings are load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh The second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide And La2O3-Al2O3Mass ratio be 1:6~20:1.
As preferred:By weight percentage containing 20%~70% in first zirconia composite oxide CeO2, 20%~70% ZrO2With 5%~15% La2O3、Y2O3、Pr6O11、Nd2O3In one or more.
As preferred:By weight percentage containing 65%~95% ZrO in second zirconia composite oxide2 With 5%~35% CeO2、La2O3、Y2O3、Pr6O11、Nd2O3In one or more.
As preferred:The La2O3-Al2O3In by weight percentage containing 1%~8% La2O3With 92%~99% Al2O3
Preparation method of the present invention is simple to operation, and the three-way catalyst prepared uses sectional design, and inlet end includes Pd coatings and Rh coatings, outlet side are two Rh coatings, three-way catalyst is still possessed very high anti-air-fuel ratio ripple after weathering Kinetic force and high-speed operating mode NOx conversion ability.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
With reference to specific embodiment, the invention will be further described.
Embodiment 1
A kind of four coatings three-way catalyst, including honeycomb substrate 1, specification is Ф 118.4mm × 152.4mm, hole density For 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb substrate 1 enters outgoing direction one end for inlet end by gas, The other end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the Rh of Pd coatings 2 and the first paintings are attached with inlet end The coated weight of layer 3, Pd coatings is 180g/L, and Pd content is 100g/ft3;The coated weight of first Rh coatings is 140g/L, Rh's Content is 4g/ft3, the 2nd Rh coatings 4 of attachment and the 3rd Rh coatings 5 on outlet side, the coated weight of the 2nd Rh coatings 4 is 180g/ L, Rh content are 7g/ft3;The coated weight of 3rd Rh coatings 5 is 140g/L, and Rh content is 7g/ft3
The preparation method of four coatings three-way catalyst, using following processing step:
The coating procedure of Pd coatings 2:By the zirconia composite oxides of 1000g first, 1000gLa2O3-Al2O3With go in right amount Ionized water is mixed, and coating slurry is obtained after ball milling, then the palladium nitrate solution containing 39.24g precious metals pds is added into slurries In, coating slurry is coated on the inlet end of cellular structure ceramic carrier for 180g/L by coated weight.Wherein, the first zirconium oxide is answered Close the CeO that percentage in oxide contains 50%2, 40% ZrO2, 5% La2O3With 5% Pr6O11, La2O3 The middle percentage of stable aluminum oxide contains 5% La2O3With 95% Al2O3
The coating procedure of 2nd Rh coatings 4:By the zirconia composite oxides of 1000g second, 1000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 2.75g noble metals Rh is added to slurry It is the outlet side that the coating slurry is coated to cellular structure ceramic carrier by 180g/L by coated weight in liquid;By the catalysis after coating 5h is dried in agent at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, the second zirconium oxide is answered Close the CeO that percentage in oxide contains 10%2, 85% ZrO2With 5% La2O3, La2O3-Al2O3In by weight Amount percentage meter contains 5% La2O3With 95% Al2O3
The coating procedure of first Rh coatings 3:By the zirconia composite oxides of 1000g second, 1000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 2.02g noble metals Rh is added to slurry It is the inlet end that the coating slurry is coated to the cellular structure ceramic carrier for being coated with Pd coatings 2 by 140g/L by coated weight in liquid On.Wherein, percentage contains 10 %CeO in the second zirconia composite oxide2, 85% ZrO2With 5% La2O3, La2O3-Al2O3Middle percentage contains 5% La2O3With 95% Al2O3
The coating procedure of 3rd Rh coatings 5:By the zirconia composite oxides of 1000g first, 1000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 3.53g noble metals Rh is added to slurry It is that the coating slurry is coated to and to be coated with the cellular structure ceramic carriers of the 2nd Rh coatings 4 and go out by 140g/L by coated weight in liquid On gas end;Catalyst after coating is dried into 5h at a temperature of 120 DEG C, then roasted the catalyst of drying at a temperature of 500 DEG C Burn 3h.Wherein, percentage contains 50 %CeO in the first zirconia composite oxide2, 40 %ZrO2, 5% La2O3With 5% Pr6O11, La2O3-Al2O3Middle percentage contains 5% La2O3With 95% Al2O3
Embodiment 2
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, Pd coatings and the first Rh coatings are attached with inlet end, The coated weight of Pd coatings is 180g/L, and Pd content is 100g/ft3;The coated weight of first Rh coatings is 140g/L, Rh content For 4g/ft3, the 2nd Rh coatings of attachment and the 3rd Rh coatings on outlet side, the coated weight of the 2nd Rh coatings is 180g/L, and Rh's contains Measure as 7g/ft3;The coated weight of 3rd Rh coatings is 140g/L, and Rh content is 7g/ft3
The preparation of the catalyst exemplar of embodiment 2:Each parameter, composition and preparation process are same as Example 1, except outlet side The 2nd Rh coatings 3 in the second zirconia composite oxide be changed to the first zirconia composite oxide, constitute as 50% CeO2, 40% ZrO2, 5% La2O3, 5% Pr6O11;The first zirconia composite oxide in 3rd Rh coatings 5 is changed into Second zirconia composite oxide, the CeO of composition 10%2, 85% ZrO2With 5% La2O3
Embodiment 3
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the Rh coatings of Pd coatings 2 and the first are attached with inlet end The coated weight of 3, Pd coatings 2 is 180g/L, and Pd content is 100g/ft3;The coated weight of first Rh coatings 3 is 140g/L, Rh's Content is 8g/ft3, the 2nd Rh coatings 4 of attachment and the 3rd Rh coatings 5 on outlet side, the coated weight of the 2nd Rh coatings 4 is 180g/ L, Rh content are 2g/ft3;The coated weight of 3rd Rh coatings 5 is 140g/L, and Rh content is 8g/ft3
The preparation of the catalyst exemplar of embodiment 3:Each parameter, composition and preparation process are same as Example 2, except outlet side The 2nd Rh coating slurries in noble metal Rh addition be changed into expensive in 0.79g, the first Rh coatings 3 and the slurries of the 3rd Rh coatings 5 Metal Rh addition is changed into 4.04g.
Embodiment 4
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the Rh coatings of Pd coatings 2 and the first are attached with inlet end The coated weight of 3, Pd coatings 2 is 180g/L, and Pd content is 100g/ft3;The coated weight of first Rh coatings 3 is 140g/L, Rh's Content is 4g/ft3, the 2nd Rh coatings 4 of attachment and the 3rd Rh coatings 5 on outlet side, the coated weight of the 2nd Rh coatings 4 is 180g/ L, Rh content are 12g/ft3;The coated weight of 3rd Rh coatings 5 is 140g/L, and Rh content is 2g/ft3
The preparation of the catalyst exemplar of embodiment 4:Each parameter, composition and preparation process are same as Example 2, except outlet side Noble metal Rh addition is changed into noble metal Rh in 4.71g, the slurries of the 3rd Rh coatings of outlet side 5 in the slurries of 2nd Rh coatings 4 Addition is changed into 1.01g.
Embodiment 5
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:5, the Rh coatings of Pd coatings 2 and the first are attached with inlet end The coated weight of 3, Pd coatings 2 is 180g/L, and Pd content is 300g/ft3;The coated weight of first Rh coatings 3 is 140g/L, Rh's Content is 4g/ft3, the 2nd Rh coatings 4 of attachment and the 3rd Rh coatings 5 on outlet side, the coated weight of the 2nd Rh coatings 4 is 180g/ L, Rh content are 6g/ft3;The coated weight of 3rd Rh coatings 5 is 140g/L, and Rh content is 4g/ft3
The preparation of the catalyst exemplar of embodiment 5:Each parameter, composition and preparation process are same as Example 2, except inlet end In the slurries of Pd coatings 2 addition of precious metals pd be changed into noble metal Rh's in 117.72g, the slurries of the 2nd Rh coatings of outlet side 4 plus Enter quantitative change for 2.36g, noble metal Rh addition is changed into 2.02g in the slurries of the 3rd Rh coatings of outlet side 5.
Embodiment 6
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the Rh coatings of Pd coatings 2 and the first are attached with inlet end The coated weight of 3, Pd coatings 2 is 220g/L, and Pd content is 100g/ft3;The coated weight of first Rh coatings 3 is 30g/L, Rh's Content is 4g/ft3, the 2nd Rh coatings 4 of attachment and the 3rd Rh coatings 5 on outlet side, the coated weight of the 2nd Rh coatings 4 is 220g/ L, Rh content are 7g/ft3;The coated weight of 3rd Rh coatings 5 is 30g/L, and Rh content is 7g/ft3
The preparation method of four coating three-way catalysts, comprises the following steps:
The coating procedure of Pd coatings 2:By the zirconia composite oxides of 1000g first, 6000g La2O3-Al2O3With go in right amount Ionized water is mixed, and coating slurry is obtained after ball milling, then the palladium nitrate solution containing 112.37g precious metals pds is added into slurries In, coating slurry is coated on the inlet end of cellular structure ceramic carrier for 220g/L by coated weight.Wherein, the first zirconium oxide is answered Close the CeO that percentage in oxide contains 50%2, 40% ZrO2, 5% La2O3With 5% Pr6O11, La2O3 The middle percentage of stable aluminum oxide contains 5% La2O3With 95% Al2O3
The coating procedure of 2nd Rh coatings 4:By the zirconia composite oxides of 1000g first, 6000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 7.87g noble metals Rh is added to slurry It is the outlet side that the coating slurry is coated to cellular structure ceramic carrier by 220g/L by coated weight in liquid;By the catalysis after coating 5h is dried in agent at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, the first zirconium oxide is answered Close the CeO that percentage in oxide contains 50%2, 40% ZrO2, 5% La2O3With 5% Pr6O11, La2O3 The middle percentage of stable aluminum oxide contains 5% La2O3With 95% Al2O3
The coating procedure of first Rh coatings 3:By the zirconia composite oxides of 2000g second, 100gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 9.89g noble metals Rh is added to slurry It is the inlet end that the coating slurry is coated to the cellular structure ceramic carrier for being coated with Pd coatings 2 by 30g/L by coated weight in liquid On.Wherein, percentage contains 10% CeO in the second zirconia composite oxide2, 85% ZrO2With 5% La2O3, La2O3-Al2O3Middle percentage contains 5% La2O3With 95% Al2O3
The coating procedure of 3rd Rh coatings 5:By the zirconia composite oxides of 2000g second, 100gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 4.94g noble metals Rh is added to slurry It is the outlet that the coating slurry is coated to the cellular structure ceramic carrier for being coated with the 2nd Rh coatings 4 by 30g/L by coated weight in liquid On end;Catalyst after coating is dried into 5h at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperatures 3h.Wherein, percentage contains 10% CeO in the second zirconia composite oxide2, 85% ZrO2With 5% La2O3, La2O3-Al2O3Middle percentage contains 5% La2O3With 95% Al2O3
Embodiment 7
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the Rh coatings of Pd coatings 2 and the first are attached with inlet end The coated weight of 3, Pd coatings 2 is 50g/L, and Pd content is 100g/ft3;The coated weight of first Rh coatings 3 is 180g/L, Rh's Content is 4g/ft3, the 2nd Rh coatings 4 of attachment and the 3rd Rh coatings 5 on outlet side, the coated weight of the 2nd Rh coatings 4 is 50g/L, Rh content is 7g/ft3;The coated weight of 3rd Rh coatings 5 is 180g/L, and Rh content is 7g/ft3
The preparation method of four coating three-way catalysts, comprises the following steps:
The coating procedure of Pd coatings 2:By the zirconia composite oxides of 2000g first, 100g La2O3-Al2O3With it is appropriate go from Sub- water mixing, obtains coating slurry, then the palladium nitrate solution containing 148.33g precious metals pds is added into slurries after ball milling In, coating slurry is coated on the inlet end of cellular structure ceramic carrier for 50g/L by coated weight.Wherein, the first zirconium oxide is answered Close percentage in oxide and contain CeO250wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%, La2O3The middle percentage of stable aluminum oxide contains 5% La2O3With 95% Al2O3
The coating procedure of 2nd Rh coatings 4:By the zirconia composite oxides of 2000g first, 100gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 10.38g noble metals Rh is added to It is the outlet side that the coating slurry is coated to cellular structure ceramic carrier by 50g/L by coated weight in slurries;By the catalysis after coating 5h is dried in agent at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, the first zirconium oxide is answered Close percentage in oxide and contain CeO250wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%, La2O3The percentage of the aluminum oxide of middle stabilization contains 5% La2O3With 95% Al2O3
The coating procedure of first Rh coatings 3:By the zirconia composite oxides of 1000g second, 6000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 5.49g noble metals Rh is added to slurry It is the inlet end that the coating slurry is coated to the cellular structure ceramic carrier for being coated with Pd coatings by 180g/L by coated weight in liquid On.Wherein, percentage contains CeO in the second zirconia composite oxide210wt%, ZrO285wt%, La2O3 5wt%, La2O3-Al2O3Middle percentage contains 5% La2O3With 95% Al2O3
The coating procedure of 3rd Rh coatings 5:By the zirconia composite oxides of 1000g second, 6000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the rhodium nitrate solution containing 9.61g noble metals Rh is added to slurry It is the outlet that the coating slurry is coated to the cellular structure ceramic carrier for being coated with the 2nd Rh coatings by 180g/L by coated weight in liquid On end;Catalyst after coating is dried into 5h at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperatures 3h.Wherein, percentage contains 10% CeO in the second zirconia composite oxide2, 85%ZrO2、La2O3-Al2O3 Middle percentage contains 5% La2O3With 95% Al2O3
Comparative example
A kind of four coatings three-way catalyst, including honeycomb substrate, specification is Ф 118.4mm × 152.4mm, and hole density is 600cpsi, duct wall thickness is 4.3mil, and volume is 1.678L;Honeycomb support enters outgoing direction one end for inlet end by gas, separately One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the first Pd coatings are adhered on inlet end, coated weight is 180g/ L, Pd content are 100g/ft3;Adhere to the 2nd Pd coatings on outlet side, coated weight is 180g/L, and Pd content is 10g/ft3; Rh coatings are attached with respectively on first Pd coatings of inlet end and the 2nd Pd coatings of outlet side, and coated weight is 140g/L, Rh Content be 4g/ft3
The preparation method of four coatings three-way catalyst, using following processing step:
The coating procedure of first Pd coatings 3:By the zirconia composite oxides of 1000g first, 1000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the palladium nitrate solution containing 39.24g precious metals pds is added to In slurries, the coating slurry is coated on the inlet end of cellular structure ceramic carrier for 140g/L by coated weight;Wherein, the first oxygen Change the CeO that percentage in zirconium mixed oxide contains 50%2, 40% ZrO2, 5% La2O3With 5% Pr6O11, La2O3-Al2O3Middle percentage contains 5% La2O3With 95% Al2O3
The coating procedure of 2nd Pd coatings 4:By the zirconia composite oxides of 1000g first, 1000gLa2O3-Al2O3With it is suitable Deionized water mixing is measured, coating slurry is obtained after ball milling, then the palladium nitrate solution containing 3.92g precious metals pds is added to slurry It is then that the coating slurry is coated to outlet side by 180g/L by coated weight in liquid;By the catalyst after coating in 120 DEG C of temperature Lower drying 5h, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, pressed in the first zirconia composite oxide Percent by weight contains 50% CeO2, 40% ZrO2, 5%La2O3And 5%Pr6O11, La2O3-Al2O3In percentage by weight Number meter contains 5% La2O3With 95% Al2O3
The coating procedure of inlet end and outlet side Rh coatings:By the zirconia composite oxides of 1000g second, 1000g La2O3-Al2O3With appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, by the rhodium nitrate containing 2.02g noble metals Rh Solution is added in slurries, is that the coating slurry is coated to and is coated with the ceramic honeycombs of Pd coatings by 140g/L by by coated weight On the inlet end of carrier, then coating slurry is coated on outlet side for 140g/L by coated weight;By the catalyst after coating 5h is dried at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, the second zirconium oxide is combined Percentage contains 10% CeO in oxide2, 85% ZrO2With 5% La2O3, La2O3-Al2O3In by weight Percentage meter contains 5% La2O3With 95% Al2O3
By the catalyst sample obtained by 1~embodiment of embodiment 7 and comparative example in 1050 DEG C of high temperature Muffle furnace Interior same condition aging 20h, is then encapsulated into clarifier, carries out vehicle emission test by WLTC circulations, tests the engine of vehicle Discharge capacity is 1.6L, and emission test result is as shown in table 1.
Table 1
Low speed Middling speed+high speed Ultrahigh speed
NOx(g) NOx(g) NOx(g)
Comparative example 0.348 0.464 0.316
Embodiment 1 0.337 0.437 0.251
Embodiment 2 0.329 0.429 0.235
Embodiment 3 0.323 0.408 0.208
Embodiment 4 0.336 0.442 0.258
Embodiment 5 0.343 0.455 0.278
Embodiment 6 0.341 0.450 0.280
Embodiment 7 0.342 0.451 0.283
As shown in table 1, catalyst vehicle emission test result shows, compared with comparative example, the institute of the embodiment of the present invention 1~7 The three-way catalyst of preparation is in transient condition (middling speed+high speed stage) and high-speed operating mode (ultrahigh speed stage) NOx detergent powers Significantly increase.

Claims (10)

1. a kind of four coatings three-way catalyst, including honeycomb substrate(1), honeycomb substrate(1)One end be inlet end, cellular set Body(1)The other end be outlet side, the upper surface of inlet end be provided with Pd coatings(2), in Pd coatings(2)Upper surface provided with the One Rh coatings(3), the 2nd Rh coatings are provided with the upper surface of outlet side(4), in the 2nd Rh coatings(4)Upper surface be provided with the 3rd Rh coatings(5);And Pd coatings(2)Coated weight be 50 ~ 220g/L, the first Rh coatings(3)Coated weight be 30 ~ 180g/L, the Two Rh coatings(4)Coated weight be 50 ~ 220g/L, the 3rd Rh coatings(5)Coated weight be 30 ~ 180g/L;2nd Rh is applied Layer(4)With the 3rd Rh coatings(5)The Rh of middle load mass ratio is 1:15~10:1, the first Rh coatings(3)Applied with the 3rd Rh Layer(5)The Rh of middle load mass ratio is 1:15~10:1;
The Pd coatings(2)La including loading Pd2O3-Al2O3With the first zirconia composite oxide, La2O3-Al2O3With first The mass ratio of zirconia composite oxide is 1:20~10:1;
The first Rh coatings(3)The second zirconia composite oxide and La including loading Rh2O3-Al2O3, the second zirconium oxide answer Close oxide and La2O3-Al2O3Mass ratio be 1:6~20:1;
The 2nd Rh coatings(4)To load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh's Second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:6~20:1;
The 3rd Rh coatings(5)To load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh's Second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:6~20:1.
2. four coatings three-way catalyst as claimed in claim 1, it is characterized in that:In first zirconia composite oxide By weight percentage containing 20% ~ 70% CeO2, 20% ~ 70% ZrO2With 5% ~ 15% La2O3、Y2O3、Pr6O11、Nd2O3In One or more.
3. four coatings three-way catalyst as claimed in claim 1, it is characterized in that:In second zirconia composite oxide By weight percentage containing 65% ~ 95% ZrO2With 5% ~ 35% CeO2、La2O3、Y2O3、Pr6O11、Nd2O3In one kind or several Kind.
4. four coatings three-way catalyst as claimed in claim 1, it is characterized in that:The La2O3-Al2O3In percentage by weight Than counting containing 1% ~ 8% La2O3With 92% ~ 99% Al2O3
5. four coatings three-way catalyst as claimed in claim 1, it is characterized in that:The honeycomb substrate(1)Material for pottery Porcelain or metal.
6. a kind of preparation method of four coatings three-way catalyst, it is characterized in that this method comprises the following steps:
By Pd precious metal solutions, La2O3-Al2O3, the first zirconia composite oxide and deionized water mixing, after ball milling prepare Into coating slurry;Slurries are coated on the inlet end of honeycomb substrate for 50 ~ 220g/L by coated weight, by the cellular set after coating Body dries 0.2 ~ 24h at a temperature of 80 ~ 150 DEG C so that Pd coatings are formed on the inlet end of honeycomb substrate(2);
By Rh precious metal solutions, the first zirconia composite oxide or the second zirconia composite oxide, La2O3-Al2O3With go from The mixing of sub- water, and it is configured to after ball milling coating slurry;It is that slurries are coated to going out for honeycomb substrate by 50 ~ 220g/L by coated weight On gas end, the honeycomb substrate after coating is dried into 0.2 ~ 24h at a temperature of 80 ~ 150 DEG C, then the honeycomb substrate of drying existed 350 ~ 650 DEG C of 1 ~ 5h of roasting temperature so that the 2nd Rh coatings are formed on the outlet side of honeycomb substrate(4);
By Rh precious metal solutions, the second zirconia composite oxide, La2O3-Al2O3Mix, and match somebody with somebody after ball milling with deionized water Coating slurry is made;It is that slurries are coated to Pd coatings by 30 ~ 180g/L by coated weight(2)On, the honeycomb substrate after coating is existed 0.2 ~ 24h is dried at a temperature of 80 ~ 150 DEG C so that in Pd coatings(2)The first Rh coatings of upper formation(3);
By Rh precious metal solutions, the first zirconia composite oxide or the second zirconia composite oxide, La2O3-Al2O3With go from The mixing of sub- water, and it is configured to after ball milling coating slurry;It is that slurries are coated to the 2nd Rh coatings by 30 ~ 180g/L by coated weight (4)On, the honeycomb substrate after coating is dried into 0.2 ~ 24h at a temperature of 80 ~ 150 DEG C, then by the honeycomb substrate of drying 350 ~ 650 DEG C of 1 ~ 5h of roasting temperature so that in the 2nd Rh coatings(4)The 3rd Rh coatings of upper formation(5).
7. four coatings three-way catalyst as claimed in claim 6, it is characterized in that:The Pd coatings(2)Including load Pd's La2O3-Al2O3With the first zirconia composite oxide, La2O3-Al2O3Mass ratio with the first zirconia composite oxide is 1: 20~10:1;
The first Rh coatings(3)The second zirconia composite oxide and La including loading Rh2O3-Al2O3, the second zirconium oxide answer Close oxide and La2O3-Al2O3Mass ratio be 1:6~20:1;
The 2nd Rh coatings(4)To load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh's Second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:6~20:1;
The 3rd Rh coatings(5)To load Rh the first zirconia composite oxide and La2O3-Al2O3Or be load Rh's Second zirconia composite oxide and La2O3-Al2O3, the first zirconia composite oxide or the second zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:6~20:1.
8. four coatings three-way catalyst as claimed in claim 6, it is characterized in that:In first zirconia composite oxide By weight percentage containing 20% ~ 70% CeO2, 20% ~ 70% ZrO2With 5% ~ 15% La2O3、Y2O3、Pr6O11、Nd2O3In One or more.
9. four coatings three-way catalyst as claimed in claim 6, it is characterized in that:In second zirconia composite oxide By weight percentage containing 65% ~ 95% ZrO2With 5% ~ 35% CeO2、La2O3、Y2O3、Pr6O11、Nd2O3In one kind or several Kind.
10. four coatings three-way catalyst as claimed in claim 6, it is characterized in that:The La2O3-Al2O3In percentage by weight Than counting containing 1% ~ 8% La2O3With 92% ~ 99% Al2O3
CN201710129031.0A 2017-03-06 2017-03-06 A kind of four coatings three-way catalyst and preparation method thereof Pending CN106944047A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107715875A (en) * 2017-11-01 2018-02-23 台州欧信环保净化器有限公司 A kind of GPF four-way catalysts and preparation method thereof
CN108126698A (en) * 2018-01-05 2018-06-08 无锡威孚环保催化剂有限公司 A kind of selective cleaning three-way catalyst and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105597748A (en) * 2015-11-13 2016-05-25 无锡威孚环保催化剂有限公司 Segmented type ternary catalyst and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105597748A (en) * 2015-11-13 2016-05-25 无锡威孚环保催化剂有限公司 Segmented type ternary catalyst and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107715875A (en) * 2017-11-01 2018-02-23 台州欧信环保净化器有限公司 A kind of GPF four-way catalysts and preparation method thereof
CN107715875B (en) * 2017-11-01 2020-06-02 台州欧信环保净化器有限公司 GPF quaternary catalyst and preparation method thereof
CN108126698A (en) * 2018-01-05 2018-06-08 无锡威孚环保催化剂有限公司 A kind of selective cleaning three-way catalyst and preparation method thereof

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