CN106943899B - A kind of hydrophilic polysulfone membrane and preparation method thereof - Google Patents
A kind of hydrophilic polysulfone membrane and preparation method thereof Download PDFInfo
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- 239000012528 membrane Substances 0.000 title claims abstract description 146
- 229920002492 poly(sulfone) Polymers 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- VYFYYTLLBUKUHU-UHFFFAOYSA-N dopamine Chemical compound NCCC1=CC=C(O)C(O)=C1 VYFYYTLLBUKUHU-UHFFFAOYSA-N 0.000 claims abstract description 104
- 229960003638 dopamine Drugs 0.000 claims abstract description 52
- 239000002131 composite material Substances 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 229920000642 polymer Polymers 0.000 claims abstract description 28
- OSIMQZHJCXQJDX-UHFFFAOYSA-N furan-2,5-dione;prop-2-enenitrile Chemical compound C=CC#N.O=C1OC(=O)C=C1 OSIMQZHJCXQJDX-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000243 solution Substances 0.000 claims description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 26
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 24
- 238000005266 casting Methods 0.000 claims description 22
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 20
- 239000008367 deionised water Substances 0.000 claims description 20
- 229910021641 deionized water Inorganic materials 0.000 claims description 20
- 239000012510 hollow fiber Substances 0.000 claims description 20
- 229920001223 polyethylene glycol Polymers 0.000 claims description 17
- 238000001125 extrusion Methods 0.000 claims description 16
- 238000000926 separation method Methods 0.000 claims description 15
- 238000005345 coagulation Methods 0.000 claims description 14
- 230000015271 coagulation Effects 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 238000009987 spinning Methods 0.000 claims description 13
- 239000004695 Polyether sulfone Substances 0.000 claims description 11
- 239000007983 Tris buffer Substances 0.000 claims description 11
- 229920006393 polyether sulfone Polymers 0.000 claims description 11
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 claims description 11
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 10
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 10
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 10
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 8
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- 239000006259 organic additive Substances 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000872 buffer Substances 0.000 claims description 3
- FDPIMTJIUBPUKL-UHFFFAOYSA-N dimethylacetone Natural products CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 210000001161 mammalian embryo Anatomy 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- QKNYBSVHEMOAJP-UHFFFAOYSA-N 2-amino-2-(hydroxymethyl)propane-1,3-diol;hydron;chloride Chemical compound Cl.OCC(N)(CO)CO QKNYBSVHEMOAJP-UHFFFAOYSA-N 0.000 claims 1
- 230000009977 dual effect Effects 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 15
- 238000000108 ultra-filtration Methods 0.000 abstract description 11
- 238000010612 desalination reaction Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 10
- 239000001044 red dye Substances 0.000 abstract description 9
- 238000001728 nano-filtration Methods 0.000 abstract description 7
- 239000011148 porous material Substances 0.000 abstract description 7
- 230000004048 modification Effects 0.000 abstract description 6
- 238000012986 modification Methods 0.000 abstract description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 abstract description 2
- 229910017053 inorganic salt Inorganic materials 0.000 abstract 1
- 229920002521 macromolecule Polymers 0.000 abstract 1
- 230000014759 maintenance of location Effects 0.000 abstract 1
- 229920000491 Polyphenylsulfone Polymers 0.000 description 10
- 230000004907 flux Effects 0.000 description 10
- 239000007853 buffer solution Substances 0.000 description 9
- -1 salt ions Chemical class 0.000 description 9
- 239000002202 Polyethylene glycol Substances 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 8
- 239000012266 salt solution Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical class [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 7
- 238000002715 modification method Methods 0.000 description 7
- 238000007790 scraping Methods 0.000 description 7
- 239000002105 nanoparticle Substances 0.000 description 6
- 238000012512 characterization method Methods 0.000 description 5
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- 230000003373 anti-fouling effect Effects 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 238000009285 membrane fouling Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- BXVSAYBZSGIURM-UHFFFAOYSA-N 2-phenoxy-4h-1,3,2$l^{5}-benzodioxaphosphinine 2-oxide Chemical compound O1CC2=CC=CC=C2OP1(=O)OC1=CC=CC=C1 BXVSAYBZSGIURM-UHFFFAOYSA-N 0.000 description 1
- FTHCZYMFYCBWMW-UHFFFAOYSA-N Cl.CNCO.CNCO.CNCO Chemical compound Cl.CNCO.CNCO.CNCO FTHCZYMFYCBWMW-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000012695 Interfacial polymerization Methods 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000001338 self-assembly Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/76—Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
- B01D67/0013—Casting processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/0088—Physical treatment with compounds, e.g. swelling, coating or impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/06—Flat membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
- B01D69/087—Details relating to the spinning process
- B01D69/088—Co-extrusion; Co-spinning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/40—Polymers of unsaturated acids or derivatives thereof, e.g. salts, amides, imides, nitriles, anhydrides, esters
- B01D71/42—Polymers of nitriles, e.g. polyacrylonitrile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/66—Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
- B01D71/68—Polysulfones; Polyethersulfones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/02—Details relating to pores or porosity of the membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/36—Hydrophilic membranes
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种有机膜的制备领域,具体涉及一种亲水性聚砜类膜及其制备方法,即聚砜类膜亲水改性及其孔径修饰的研究。The invention relates to the field of preparation of organic membranes, in particular to a hydrophilic polysulfone membrane and a preparation method thereof, that is, research on hydrophilic modification of polysulfone membrane and modification of its pore size.
背景技术Background technique
染料工业是化学工业的重要组成部分,其在国民经济中占有重要的地位,传统的工艺生产过程不仅产生大量高盐度、高色度、高COD的废水严重污染环境,且盐析过程带入的盐分降低了染料的纯度,影响染料的溶解性及着色性。纳滤膜处理技术是介于超滤和反渗透之间的以压力为驱动力的膜分离过程,大多数水溶性染料的相对分子质量正好在纳滤膜的截留相对分子质量范围之内,染料溶液在通过纳滤膜循环中,部分水和盐将透过膜,而染料分子被膜截留,通过往系统内加水洗涤,料液中盐分将逐渐减低。The dye industry is an important part of the chemical industry, and it occupies an important position in the national economy. The traditional production process not only produces a large amount of waste water with high salinity, high chroma, and high COD, which seriously pollutes the environment, and the salt precipitation process brings into The high salt content reduces the purity of the dye and affects the solubility and colorability of the dye. Nanofiltration membrane treatment technology is a pressure-driven membrane separation process between ultrafiltration and reverse osmosis. The relative molecular mass of most water-soluble dyes is just within the range of the relative molecular mass of nanofiltration membranes. During the circulation of the solution through the nanofiltration membrane, part of the water and salt will pass through the membrane, while the dye molecules are retained by the membrane. By adding water to the system for washing, the salt content in the feed solution will gradually decrease.
聚砜类聚合物是一种无定形的高性能工程聚合物,具有优异的性能,如强度高、化学稳定性和水解稳定性好等,由于其良好的稳定性,使得聚砜类聚合物成为一种良好的耐溶剂有机膜材料。由于其较高的表面化学能,使得膜表面亲水性能较差,导致膜污染严重。膜污染是影响膜污染过程的首要问题,其表现是膜运行过程中通量快速衰减并且难以清洗恢复,也是限制膜分离技术广泛应用的瓶颈,解决上述的问题最有效的办法是对膜进行亲水改性。目前,常用的提高膜表面亲水性的方法有吸附改性法、表面涂覆改性法、共混改性法、低温等离子体改性法、光照接枝改性法等。针对聚砜类膜的改性,CN106179002A公开了一种聚砜侧链接枝聚叔胺,制备微滤膜的方法。CN105817147A公开了一种采用聚乙二醇与二氧化硅联用改性聚砜膜。CN105771707A公开了一种采用两亲嵌段聚合物聚甲基丙烯酸磺酸胆碱-聚甲基丙烯酸甲酯-聚甲基丙烯酸磺酸胆碱(PSBMA-b-PMMA-b-PSBMA)共混改性聚醚砜膜,亲水性提高。Polysulfone polymer is an amorphous high-performance engineering polymer with excellent properties, such as high strength, good chemical stability and hydrolytic stability. A good solvent-resistant organic film material. Due to its high surface chemical energy, the hydrophilic property of the membrane surface is poor, resulting in serious membrane fouling. Membrane fouling is the primary problem affecting the membrane fouling process. It is manifested by the rapid decay of flux during membrane operation and the difficulty of cleaning and recovery. It is also the bottleneck that limits the wide application of membrane separation technology. water modified. At present, the commonly used methods to improve the hydrophilicity of membrane surface include adsorption modification method, surface coating modification method, blending modification method, low temperature plasma modification method, photografting modification method, etc. For the modification of polysulfone membranes, CN106179002A discloses a method for preparing microfiltration membranes by grafting polytertiary amines on polysulfone side chains. CN105817147A discloses a modified polysulfone membrane using polyethylene glycol and silica in combination. CN105771707A discloses an amphiphilic block polymer polycholine methacrylate-polymethyl methacrylate-polycholine methacrylate (PSBMA-b-PMMA-b-PSBMA) blending modification Polyethersulfone membrane with improved hydrophilicity.
现有的技术中,聚砜类膜存在一些缺陷:In the prior art, polysulfone membranes have some defects:
1、聚砜类膜亲水性差,使用过程中容易吸附污染物质,使膜通量小、寿命短、易堵塞、降低处理效率,使其推广使用收到很大的限制;1. Polysulfone membranes have poor hydrophilicity, and are easy to adsorb pollutants during use, resulting in small membrane flux, short life, easy blockage, and reduced treatment efficiency, which greatly limits its popularization and use;
2、现有的聚砜类纳滤膜的制备方法都是采用界面聚合的方法,操作过程复杂,溶剂消耗量大,设备利用率低,由此可见,现有技术的聚砜类膜的制备有待进一步改善。2. The preparation methods of the existing polysulfone nanofiltration membranes all adopt the method of interfacial polymerization, the operation process is complicated, the solvent consumption is large, and the equipment utilization rate is low. It can be seen that the preparation of the polysulfone membranes in the prior art is to be further improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了进一步提高聚砜类膜的亲水性和分离性能,特别是针对污水处理而提供一种亲水性聚砜类膜及其制备方法。提出的聚砜类抗污染复合膜不但具有高的截留率,且耐污染性能良好,在污水处理领域具有潜在的发展。The purpose of the present invention is to further improve the hydrophilicity and separation performance of the polysulfone membrane, especially for sewage treatment, to provide a hydrophilic polysulfone membrane and a preparation method thereof. The proposed polysulfone anti-fouling composite membrane not only has high rejection rate, but also has good anti-fouling performance, and has potential development in the field of sewage treatment.
本发明的技术方案:Technical scheme of the present invention:
本发明采用共混改性法、表面涂覆改性法两种方法对聚砜类膜进行改性,通过与丙烯腈-顺丁烯二酸酐聚合物共混,膜的亲水性显著提高,然后通过多巴胺涂覆改性以后,膜的亲水性能进一步提高,并且,利用多巴胺较强的粘附性能,膜表面的孔得以修饰,提高膜的分离效果,实现膜的孔径由超滤向纳滤的转变,在有效地降低膜的孔径的同时,进一步提高膜的亲水性。The invention adopts two methods of blending modification method and surface coating modification method to modify the polysulfone membrane. By blending with acrylonitrile-maleic anhydride polymer, the hydrophilicity of the membrane is significantly improved, After modification by dopamine coating, the hydrophilic property of the membrane is further improved, and the pores on the surface of the membrane are modified by using the strong adhesion property of dopamine, which improves the separation effect of the membrane, and realizes that the pore size of the membrane changes from ultrafiltration to nanofiltration. The transformation of filtration, while effectively reducing the pore size of the membrane, further improves the hydrophilicity of the membrane.
本发明的具体技术方案为:一种亲水性聚砜类膜,其特征在于由聚砜类聚合物、丙烯腈-顺丁烯二酸酐聚合物组成的复合膜和涂覆复合膜上的多巴胺层组成,其中复合膜的支撑层厚度为10~300μm,分离层厚度为0.1~0.5μm,多巴胺层的厚度约为50~500nm,改性后的膜截留分子量为500~4,000Da。The specific technical scheme of the present invention is: a hydrophilic polysulfone membrane, which is characterized by a composite membrane composed of a polysulfone polymer, acrylonitrile-maleic anhydride polymer, and dopamine coated on the composite membrane The thickness of the support layer of the composite membrane is 10-300 μm, the thickness of the separation layer is 0.1-0.5 μm, the thickness of the dopamine layer is about 50-500 nm, and the modified membrane molecular weight cut-off is 500-4,000Da.
优选上述的聚砜类聚合物为聚砜、聚醚砜、聚苯砜或聚芳砜,其中聚砜分子量为1,700~3,500Da,聚醚砜分子量为1,000~6,020Da,聚苯砜分子量为3,000~5,000Da,聚芳砜分子量为1,000~7,700Da。Preferably, the above-mentioned polysulfone polymer is polysulfone, polyethersulfone, polyphenylsulfone or polyarylsulfone, wherein the molecular weight of polysulfone is 1,700-3,500 Da, the molecular weight of polyethersulfone is 1,000-6,020 Da, and the molecular weight of polyphenylsulfone is 3,000 ~5,000Da, the molecular weight of polyarylsulfone is 1,000~7,700Da.
本发明还提供了上述的亲水性聚砜类膜的制备方法,其具体步骤如下:The present invention also provides the preparation method of the above-mentioned hydrophilic polysulfone membrane, and its specific steps are as follows:
(A)配制制膜液(A) Preparation of film-forming solution
将聚砜类聚合物、有机添加剂、无机添加剂和丙烯腈-顺丁烯二酸酐聚合物溶于有机溶剂中,混合均匀配制铸膜液原料,其中,聚砜类聚合物的质量含量为15~25%、有机添加剂的质量含量为0.1~15%、无机添加剂的质量含量为0.1~5%,丙烯腈-顺丁烯二酸酐聚合物含量0.1~5%;有机溶剂50%~84.7%;Dissolve the polysulfone polymer, organic additive, inorganic additive and acrylonitrile-maleic anhydride polymer in an organic solvent, and mix evenly to prepare the raw material of the casting liquid, wherein the mass content of the polysulfone polymer is 15- 25%, the mass content of organic additives is 0.1-15%, the mass content of inorganic additives is 0.1-5%, the content of acrylonitrile-maleic anhydride polymer is 0.1-5%; the organic solvent is 50%-84.7%;
(B)膜的制备(B) Preparation of membranes
膜的制备分为平板膜或中空纤维膜的制备:The preparation of membrane is divided into the preparation of flat membrane or hollow fiber membrane:
平板膜的制备方法:在温度为15~30℃,湿度为30~70%下,将步骤(A)配制好的制膜液倒在干净的玻璃板上,调节刮刀的厚度为10~300μm,刮膜速度为5~50m·min-1,空气中停留时间3~20s,将刮好的膜连同玻璃板放入凝固浴中(去离子水),控制凝固浴温度为10~50℃,经漂洗处理后,得到聚砜类复合膜;The preparation method of the flat film: at a temperature of 15-30° C. and a humidity of 30-70%, pour the film-forming liquid prepared in step (A) on a clean glass plate, and adjust the thickness of the scraper to be 10-300 μm, The speed of scraping the film is 5-50m·min -1 , and the residence time in the air is 3-20s. Put the scraped film together with the glass plate into the coagulation bath (deionized water), and control the temperature of the coagulation bath to be 10-50 ℃. After rinsing, a polysulfone composite membrane is obtained;
中空纤维膜的制备方法:在温度为15~30℃,湿度为30~70%下,将步骤(A)配制好的支撑层铸膜液作为纺丝液,将纺丝液和芯液同时注入双通道喷丝头,其中芯液注入内芯通道,纺丝液注入外层通道,挤出制备得到中空纤维膜胚体,空气中停留时间3~20s,将制备的中空纤维胚体放入凝固浴中(去离子水),控制凝固浴温度为10~50℃;The preparation method of the hollow fiber membrane: at a temperature of 15 to 30° C. and a humidity of 30 to 70%, the support layer casting solution prepared in step (A) is used as the spinning solution, and the spinning solution and the core solution are injected simultaneously. Double-channel spinneret, in which the core liquid is injected into the inner core channel, the spinning liquid is injected into the outer channel, and the hollow fiber membrane embryo body is prepared by extrusion. In the bath (deionized water), control the temperature of the coagulation bath to be 10-50°C;
(C)多巴胺多次涂覆聚砜类复合膜(C) Dopamine multiple times coating polysulfone composite membrane
Tris(三羟甲基氨基甲烷)-HCl缓冲液的配制:配制0.01~1mol·L-1的Tris溶液,用盐酸调pH至1~9,然后向缓冲液中加入多巴胺,多巴胺浓度为1~6g·L-1,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆6~24h,之后,将膜取出,或放入新配制好的多巴胺溶液中再次涂覆,得到亲水性聚砜类膜。Preparation of Tris (tris(hydroxymethyl)aminomethane)-HCl buffer solution: prepare 0.01~1mol·L -1 Tris solution, adjust pH to 1~9 with hydrochloric acid, then add dopamine to the buffer, the concentration of dopamine is 1~1~ 6g·L -1 , put the prepared composite membrane into the dopamine solution, put it into the shaker to shake for 6-24 hours, and then take out the membrane, or put it into the newly prepared dopamine solution for re-coating to obtain Hydrophilic polysulfone membrane.
优选上述的有机添加剂分子量为10,000~360,000Da的聚乙烯吡咯烷酮或分子量为200~10,000Da的聚乙二醇中的一种或任何几种的组合。Preferably, the organic additive is one or any combination of polyvinylpyrrolidone with a molecular weight of 10,000-360,000 Da or polyethylene glycol with a molecular weight of 200-10,000 Da.
优选上述的无机添加剂为氧化钛、氧化铝、氧化锌、氧化锆或氯化锂。Preferably, the above-mentioned inorganic additive is titanium oxide, aluminum oxide, zinc oxide, zirconium oxide or lithium chloride.
优选上述的有机溶剂为N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、N-甲基吡咯烷酮、二甲基亚砜或丙酮。Preferably, the above-mentioned organic solvent is N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, dimethylsulfoxide or acetone.
优选中空纤维膜的制备过程中芯液的挤出速率为1~20毫升/分钟,纺丝液挤出的速率为1~18毫升/分钟。Preferably, during the preparation of the hollow fiber membrane, the extrusion rate of the core solution is 1-20 ml/min, and the extrusion rate of the spinning solution is 1-18 ml/min.
优选中空纤维膜的制备过程中所述的芯液为去离子水与溶剂的混合物;其中溶剂为N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、N-甲基吡咯烷酮、二甲基亚砜或丙酮;芯液中水的含量占20~50%。Preferably, the core liquid described in the preparation process of the hollow fiber membrane is a mixture of deionized water and a solvent; wherein the solvent is N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone , dimethyl sulfoxide or acetone; the content of water in the core liquid accounts for 20-50%.
优选步骤C中再次涂覆的次数为1~10次。Preferably, the number of times of recoating in step C is 1 to 10 times.
上述的丙烯腈-顺丁烯二酸酐聚合物优选采用常规的水相聚合法制备:The above-mentioned acrylonitrile-maleic anhydride polymer is preferably prepared by conventional aqueous polymerization:
以过硫酸钾(K2S2O8)和亚硫酸钠(Na2SO3)为链引发剂,丙烯腈(AN)和顺丁烯二酸酐(MAH)为单体,反应在70℃、氮气气氛中进行反应。在装有回流冷凝管、进气管及搅拌装置的三口烧瓶中,按照一定顺序加入AN、MAH、K2S2O8、Na2SO3以及去离子水(采用0.05mol·L-1的H2SO4调pH至3),使用一定转速搅拌器揽拌使溶液混合均匀,反应5h后取出沉淀物,依次用无水乙醇、去离子水分别清洗三遍,真空抽滤后在60℃下烘干,并称重。Potassium persulfate (K 2 S 2 O 8 ) and sodium sulfite (Na 2 SO 3 ) were used as chain initiators, and acrylonitrile (AN) and maleic anhydride (MAH) were used as monomers. The reaction was carried out at 70°C in a nitrogen atmosphere. to react. In a three-necked flask equipped with a reflux condenser, an air inlet pipe and a stirring device, AN, MAH, K 2 S 2 O 8 , Na 2 SO 3 and deionized water (using 0.05 mol·L -1 of H 2 SO 4 to adjust the pH to 3), stir with a stirrer at a certain speed to mix the solution evenly, take out the precipitate after 5 h of reaction, wash it three times with absolute ethanol and deionized water in turn, vacuum filter it at 60 ° C Dry and weigh.
有益效果:Beneficial effects:
(1)丙烯腈-顺丁烯二酸酐聚合物含有亲水性官能团羧基,与聚砜类聚合物具有良好的相容性,使得制备出来的聚砜类膜具有良好的亲水性,抗污染性能好,在相转化的过程中丙烯腈-顺丁烯二酸酐聚合物的亲水链段会自发地迁移到膜表面发生自组装作用,膜的亲水性和耐污染性能得到大幅度的提高。(1) The acrylonitrile-maleic anhydride polymer contains a hydrophilic functional carboxyl group, which has good compatibility with polysulfone polymers, so that the prepared polysulfone membrane has good hydrophilicity and anti-pollution Good performance. During the phase inversion process, the hydrophilic segment of the acrylonitrile-maleic anhydride polymer will spontaneously migrate to the surface of the membrane for self-assembly, and the hydrophilicity and pollution resistance of the membrane are greatly improved. .
(2)采用多巴胺涂覆复合膜,一方面由于多巴胺良好的亲水性,进一步提高了膜的抗污染性能,另一方面,由于多巴胺较强的粘附性能,使得在膜表面形成了一层致密层,起到修饰膜孔径的作用,提高了膜的分离性能。(2) Using dopamine to coat the composite membrane, on the one hand, due to the good hydrophilicity of dopamine, the anti-fouling performance of the membrane is further improved; on the other hand, due to the strong adhesion performance of dopamine, a layer of The dense layer plays the role of modifying the pore size of the membrane and improves the separation performance of the membrane.
具体实施方式Detailed ways
下面通过具体的实施例进一步对本发明加以说明,但本发明不仅限于此。The present invention is further described below through specific examples, but the present invention is not limited thereto.
实施例1Example 1
本方法制备一种亲水性聚苯砜染料脱盐膜材料。将分子量为10,000Da的聚乙烯吡咯烷酮、丙烯腈-顺丁烯二酸酐、二氧化钛和分子量为3,000Da的聚苯砜溶解于N,N-二甲基甲酰胺中,混合均匀配制成铸膜液原料,其中,聚乙烯吡咯烷酮的质量含量为15%,聚苯砜的质量含量为15%,丙烯腈-顺丁烯二酸酐的含量为5%,二氧化钛含量为0.1%,N,N-二甲基甲酰胺的质量含量为64.9%。控制室温为15℃,湿度为30%,将制膜液均匀地倒在玻璃板上,调节刮刀的高度为10μm,刮膜速度为5m·min-1。刮完后待膜在空气中停留3s后放入盛有去离子水的凝固浴中(50℃)待膜胚体固化成膜并脱离玻璃板后进行漂洗处理,每4h换一次水,换3次后对膜进行表征测试。配制0.01mol·L-1的Tris缓冲溶液1L,用盐酸调pH至1,向缓冲溶液中加入1g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆24h,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polyphenylsulfone dye desalination membrane material. Polyvinylpyrrolidone with a molecular weight of 10,000Da, acrylonitrile-maleic anhydride, titanium dioxide and polyphenylsulfone with a molecular weight of 3,000Da were dissolved in N,N-dimethylformamide, and mixed uniformly to prepare the raw material of the casting liquid , wherein the mass content of polyvinylpyrrolidone is 15%, the mass content of polyphenylsulfone is 15%, the content of acrylonitrile-maleic anhydride is 5%, the content of titanium dioxide is 0.1%, and the content of N,N-dimethyl The mass content of formamide was 64.9%. The room temperature was controlled to be 15° C. and the humidity was 30%, the film-forming liquid was evenly poured onto the glass plate, the height of the scraper was adjusted to 10 μm, and the scraping speed was 5 m·min −1 . After scraping, wait for the membrane to stay in the air for 3s and then put it into a coagulation bath filled with deionized water (50°C). After the membrane body is solidified into a membrane and separated from the glass plate, rinse the membrane. Change the water every 4 hours and change 3 The membranes were then characterized for testing. Prepare 1 L of 0.01 mol·L -1 Tris buffer solution, adjust the pH to 1 with hydrochloric acid, add 1 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, put it in a shaker for 24 hours, and take out Then put it into deionized water and shake it for 3 times.
所制得的复合膜接触角为30°,支撑层厚度为10μm,分离层厚度为0.1μm,多巴胺层的厚度为50nm。在0.5MPa和25℃下,用超滤装置测定纯水通量20L·m-2·h-1,PEG截留分子量为4,000Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在80%。The contact angle of the prepared composite membrane is 30°, the thickness of the support layer is 10 μm, the thickness of the separation layer is 0.1 μm, and the thickness of the dopamine layer is 50 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 20L·m -2 ·h -1 , the PEG cut-off molecular weight was 4,000Da, and the 100mg·L -1 direct red/NaCl salt solution was used to filter the salt ions. Passable with 80% rejection of direct red dye.
实施例2Example 2
本方法制备一种亲水性聚苯砜染料脱盐膜材料。将分子量为36,000Da的聚乙烯吡咯烷酮、丙烯腈-顺丁烯二酸酐、分子量为5,000Da的聚苯砜和二氧化锆纳米颗粒溶解于N,N-二甲基乙酰胺中,混合均匀配制成铸膜液原料,其中,聚乙烯吡咯烷酮的质量含量为0.1%,聚苯砜的质量含量为25%,丙烯腈-顺丁烯二酸酐的含量为0.1%,二氧化锆纳米颗粒含量为5%,N,N-二甲基甲酰胺的质量含量为69.8%,。控制室温为30℃,湿度为70%。将配制好的铸膜液作为纺丝液,80%丙酮和20%去离子水混合物注入内芯通道,芯液的挤出速率为20毫升/分钟,铸膜液的挤出速率为18毫升/分钟。经过20s的空气间隔,进入凝固浴(10℃)固化,形成双层中空纤维膜,由卷绕机进行收集。制备出的中空纤维膜浸泡在去离子水中,每4h换一次水,换3次后对膜进行表征测试。配制1mol·L-1的Tris缓冲溶液1L,用盐酸调pH至9,向缓冲溶液中加入2g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆6h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆10次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polyphenylsulfone dye desalination membrane material. Polyvinylpyrrolidone with a molecular weight of 36,000Da, acrylonitrile-maleic anhydride, polyphenylsulfone with a molecular weight of 5,000Da and zirconium dioxide nanoparticles were dissolved in N,N-dimethylacetamide, and mixed uniformly to prepare The raw material of the casting liquid, wherein the mass content of polyvinylpyrrolidone is 0.1%, the mass content of polyphenylsulfone is 25%, the content of acrylonitrile-maleic anhydride is 0.1%, and the content of zirconium dioxide nanoparticles is 5% , the mass content of N,N-dimethylformamide is 69.8%. Control the room temperature to 30°C and the humidity to 70%. The prepared casting solution was used as a spinning solution, and a mixture of 80% acetone and 20% deionized water was injected into the inner core channel. The extrusion rate of the core solution was 20 ml/min, and the extrusion rate of the casting solution was 18 ml/min. minute. After an air interval of 20s, it entered a coagulation bath (10° C.) for curing to form a double-layered hollow fiber membrane, which was collected by a winder. The prepared hollow fiber membranes were immersed in deionized water, and the water was changed every 4 h, and the membranes were subjected to a characterization test after changing three times. Prepare 1 L of 1 mol·L -1 Tris buffer solution, adjust the pH to 9 with hydrochloric acid, add 2 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, and put it into a shaker to shake and coat for 6 hours. The membrane was taken out, put into the freshly prepared dopamine solution again and coated again, and the cycle was coated for 10 times.
所制得的复合膜接触角为20°,支撑层厚度为250μm,分离层厚度为0.5μm,多巴胺层的厚度为500nm。在0.5MPa和25℃下,用超滤装置测定纯水通量8L·m-2·h-1,PEG截留分子量为500Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在99%。The contact angle of the prepared composite membrane is 20°, the thickness of the support layer is 250 μm, the thickness of the separation layer is 0.5 μm, and the thickness of the dopamine layer is 500 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 8L·m -2 ·h -1 , the PEG cut-off molecular weight was 500Da, and the 100mg·L -1 direct red/NaCl salt solution was used to filter the salt ions. Passed with 99% rejection of direct red dye.
实施例3Example 3
本方法制备一种亲水性聚砜染料脱盐膜材料。分子量为3,500Da的聚砜、分子量为55,000Da的聚乙烯吡咯烷酮、丙烯腈-顺丁烯二酸酐和无机粒子氧化锆溶解于二甲基亚砜,混合均匀配制成铸膜液原料,其中,聚砜的质量含量为25%,丙烯腈-顺丁烯二酸酐的含量为1%,氧化铝的含量为2.5%,聚乙烯吡咯烷酮含量为15%,N-甲基吡咯烷酮的含量为56.5%。控制室温为30℃,湿度为70%,将制膜液均匀地倒在玻璃板上,调节刮刀的高度为300μm,刮膜速度为50m·min-1。刮完后待膜在空气中停留15s后放入盛有去离子水的凝固浴中(25℃)待膜胚体固化成膜并脱离玻璃板后进行漂洗处理,每4h换一次水,换3次后对膜进行表征测试。配制0.2mol·L-1的Tris缓冲溶液1L,用盐酸调pH至2,向缓冲溶液中加入6g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆10h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆9次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polysulfone dye desalination membrane material. Polysulfone with a molecular weight of 3,500Da, polyvinylpyrrolidone with a molecular weight of 55,000Da, acrylonitrile-maleic anhydride and inorganic particle zirconia were dissolved in dimethyl sulfoxide, and mixed uniformly to prepare the raw material of the casting solution. The mass content of sulfone is 25%, the content of acrylonitrile-maleic anhydride is 1%, the content of alumina is 2.5%, the content of polyvinylpyrrolidone is 15%, and the content of N-methylpyrrolidone is 56.5%. The room temperature was controlled to be 30° C. and the humidity was 70%, the film-forming liquid was evenly poured onto the glass plate, the height of the scraper was adjusted to 300 μm, and the scraping speed was 50 m·min −1 . After scraping, wait for the film to stay in the air for 15s, and then put it into a coagulation bath containing deionized water (25°C). After the film body is solidified into a film and separated from the glass plate, rinse it. Change the water every 4 hours, and change 3 The membranes were then characterized for testing. Prepare 1 L of 0.2 mol·L -1 Tris buffer solution, adjust the pH to 2 with hydrochloric acid, add 6 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, and put it into the shaker to shake and coat for 10 hours. , take out the membrane, put it into the freshly prepared dopamine solution again and coat it again, and repeat the coating cycle for 9 times.
所制得的复合膜接触角为20°,支撑层厚度为300μm,分离层厚度为0.3μm,多巴胺层的厚度为450nm。在0.5MPa和25℃下,用超滤装置测定纯水通量9L·m-2·h-1,PEG截留分子量为550Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在98%。The contact angle of the prepared composite membrane is 20°, the thickness of the support layer is 300 μm, the thickness of the separation layer is 0.3 μm, and the thickness of the dopamine layer is 450 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 9L·m -2 ·h -1 , the PEG cut-off molecular weight was 550Da, and the 100mg·L -1 direct red/NaCl salt solution was used to filter the salt ions. Passed with 98% rejection of direct red dye.
实施例4Example 4
本方法制备一种亲水性聚砜染料脱盐膜材料。将分子量为1,700Da的聚砜、分子量为360,000Da的聚乙烯吡咯烷酮、丙烯腈-顺丁烯二酸酐和氧化铝溶解于N-甲基吡咯烷酮,混合均匀配制成铸膜液原料,其中,聚砜的质量含量为15%,丙烯腈-顺丁烯二酸酐的含量为5%,氧化锌的含量为3%,聚乙烯吡咯烷酮含量为8%,N-甲基吡咯烷酮的含量为69%。控制室温为30℃,湿度为70%,将配制好的铸膜液作为纺丝液,70%丙酮和30%去离子水混合物注入内芯通道。芯液的挤出速率为20毫升/分钟,铸膜液的挤出速率为18毫升/分钟。经过5s的空气间隔,进入凝固浴(30℃)固化,形成双层中空纤维膜,由卷绕机进行收集。制备出的中空纤维膜浸泡在去离子水中,每4h换一次水,换3次后对膜进行表征测试。配制0.8mol·L-1的Tris缓冲溶液1L,用盐酸调pH至3,向缓冲溶液中加入4g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆10h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆8次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polysulfone dye desalination membrane material. Polysulfone with a molecular weight of 1,700Da, polyvinylpyrrolidone with a molecular weight of 360,000Da, acrylonitrile-maleic anhydride and aluminum oxide are dissolved in N-methylpyrrolidone, and mixed uniformly to prepare the raw material of the casting solution. Its mass content is 15%, the content of acrylonitrile-maleic anhydride is 5%, the content of zinc oxide is 3%, the content of polyvinylpyrrolidone is 8%, and the content of N-methylpyrrolidone is 69%. The room temperature was controlled to be 30° C. and the humidity was 70%. The prepared casting solution was used as a spinning solution, and a mixture of 70% acetone and 30% deionized water was injected into the inner core channel. The extrusion rate of the core liquid was 20 ml/min, and the extrusion rate of the casting liquid was 18 ml/min. After an air interval of 5 s, it entered a coagulation bath (30° C.) to solidify to form a double-layer hollow fiber membrane, which was collected by a winder. The prepared hollow fiber membranes were immersed in deionized water, and the water was changed every 4 h, and the membranes were subjected to a characterization test after changing three times. Prepare 1 L of 0.8 mol·L -1 Tris buffer solution, adjust the pH to 3 with hydrochloric acid, add 4 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, put it in a shaker and shake it for 10 hours, then , take out the membrane, put it into the freshly prepared dopamine solution again and coat it again, and repeat the coating cycle for 8 times.
所制得的复合膜接触角为30°,支撑层厚度为250μm,分离层厚度为0.1μm,多巴胺层的厚度为400nm。在0.5MPa和25℃下,用超滤装置测定纯水通量9L·m-2·h-1,PEG截留分子量为600Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在98%。The contact angle of the prepared composite membrane is 30°, the thickness of the support layer is 250 μm, the thickness of the separation layer is 0.1 μm, and the thickness of the dopamine layer is 400 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 9L·m -2 ·h -1 , the PEG cut-off molecular weight was 600Da, and 100mg·L -1 direct red/NaCl salt solution was used to filter, the salt ions can be Passed with 98% rejection of direct red dye.
实施例5Example 5
本方法制备一种亲水性聚醚砜染料脱盐膜材料。将分子量为200Da的聚乙二醇、分子量为1,000Da的聚醚砜、丙烯腈-顺丁烯二酸酐和氯化锂纳米颗粒溶解于丙酮,混合均匀配制成铸膜液原料,其中,聚乙二醇的质量含量为15%,聚醚砜的质量含量为15%,丙烯腈-顺丁烯二酸酐的含量为3%,氯化锂纳米颗粒的含量为2%,丙酮的质量含量为63%。控制室温为25℃,湿度为40%,将配制好的铸膜液作为纺丝液,60%丙酮和40%去离子水混合物注入内芯通道。芯液的挤出速率为15毫升/分钟,铸膜液的挤出速率为15毫升/分钟。经过8s的空气间隔,进入凝固浴(50℃)固化,形成双层中空纤维膜,由卷绕机进行收集。制备出的中空纤维膜浸泡在去离子水中,每4h换一次水,换3次后对膜进行表征测试。配制0.01mol·L-1的Tris缓冲溶液1L,用盐酸调pH至4,向缓冲溶液中加入3g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆20h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆7次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polyethersulfone dye desalination membrane material. Polyethylene glycol with a molecular weight of 200Da, polyethersulfone with a molecular weight of 1,000Da, acrylonitrile-maleic anhydride and lithium chloride nanoparticles are dissolved in acetone, and mixed uniformly to prepare the raw material of the casting liquid, wherein the polyethylene The mass content of diol is 15%, the mass content of polyethersulfone is 15%, the content of acrylonitrile-maleic anhydride is 3%, the content of lithium chloride nanoparticles is 2%, and the mass content of acetone is 63% %. The room temperature was controlled to be 25° C. and the humidity was 40%. The prepared casting solution was used as a spinning solution, and a mixture of 60% acetone and 40% deionized water was injected into the inner core channel. The extrusion rate of the core liquid was 15 ml/min, and the extrusion rate of the casting liquid was 15 ml/min. After an air interval of 8 s, it entered a coagulation bath (50° C.) for curing to form a double-layer hollow fiber membrane, which was collected by a winder. The prepared hollow fiber membranes were immersed in deionized water, and the water was changed every 4 h, and the membranes were subjected to a characterization test after changing three times. Prepare 1 L of 0.01 mol·L -1 Tris buffer solution, adjust the pH to 4 with hydrochloric acid, add 3 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, put it in a shaker and shake it for 20 hours, then , take out the membrane, put it into the freshly prepared dopamine solution again and coat it again, and repeat the coating cycle for 7 times.
所制得的复合膜接触角为30°,支撑层厚度为250μm,分离层厚度为0.1μm,多巴胺层的厚度为350nm。在0.5MPa和25℃下,用超滤装置测定纯水通量12L·m-2·h-1,PEG截留分子量为700Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在96%。The contact angle of the prepared composite membrane is 30°, the thickness of the support layer is 250 μm, the thickness of the separation layer is 0.1 μm, and the thickness of the dopamine layer is 350 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 12L·m -2 ·h -1 , the PEG cut-off molecular weight was 700Da, and the 100mg·L -1 direct red/NaCl salt solution was used to filter the salt ions. Passed with a rejection of 96% for direct red dye.
实施例6Example 6
本方法制备一种亲水性聚芳砜染料脱盐膜材料。将分子量为1,000Da的聚醚砜、分子量为6,000Da的聚乙二醇、无机纳米氧化钛粒子、丙烯腈-顺丁烯二酸酐溶解于N-甲基吡咯烷酮,混合均匀配制成铸膜液原料,其中,氧化锌的质量含量为0.1%,聚醚砜的质量含量为15%,丙烯腈-顺丁烯二酸酐的含量为0.1%,聚乙二醇的含量为0.1%,N,N-二甲基甲酰胺的质量含量为84.7%。控制室温为25℃,湿度为40%,将制膜液均匀地倒在玻璃板上,调节刮刀的高度为150μm,刮膜速度为20m·min-1。刮完后待膜在空气中停留8s后放入盛有去离子水的凝固浴中(25℃)待膜胚体固化成膜并脱离玻璃板后进行漂洗处理,每4h换一次水,换3次后对膜进行表征测试。配制0.7mol·L-1的Tris缓冲溶液1L,用盐酸调pH至5,向缓冲溶液中加入5g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆24h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆6次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polyarylsulfone dye desalination membrane material. Polyethersulfone with a molecular weight of 1,000Da, polyethylene glycol with a molecular weight of 6,000Da, inorganic nano-titanium oxide particles, and acrylonitrile-maleic anhydride are dissolved in N-methylpyrrolidone, and mixed uniformly to prepare the raw material of the casting solution , wherein the mass content of zinc oxide is 0.1%, the mass content of polyethersulfone is 15%, the content of acrylonitrile-maleic anhydride is 0.1%, the content of polyethylene glycol is 0.1%, and the content of N,N- The mass content of dimethylformamide was 84.7%. The room temperature was controlled to be 25° C. and the humidity was 40%, the film-forming liquid was evenly poured onto the glass plate, the height of the scraper was adjusted to 150 μm, and the scraping speed was 20 m·min −1 . After scraping, wait for the membrane to stay in the air for 8s, and then put it into a coagulation bath containing deionized water (25°C). After the membrane body is solidified into a membrane and separated from the glass plate, rinse it. The membranes were then characterized for testing. Prepare 1 L of 0.7 mol·L -1 Tris buffer solution, adjust the pH to 5 with hydrochloric acid, add 5 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, and put it into a shaker to shake and coat for 24 hours. , take out the membrane, put it into the freshly prepared dopamine solution again and coat it again, and repeat the coating cycle for 6 times.
所制得的复合膜接触角为26°,支撑层厚度为150μm,分离层厚度为0.1μm,多巴胺层的厚度为300nm。在0.5MPa和25℃下,用超滤装置测定纯水通量13L·m-2·h-1,PEG截留分子量为850Da,采用100mg·L-1直接红/MgCl2盐溶液过滤,盐离子可以通过,对直接红染料的截留率在96%。The contact angle of the prepared composite membrane is 26°, the thickness of the support layer is 150 μm, the thickness of the separation layer is 0.1 μm, and the thickness of the dopamine layer is 300 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 13L·m -2 ·h -1 , the PEG cut-off molecular weight was 850Da, and the 100mg·L -1 direct red/MgCl 2 salt solution was used to filter the salt ions. Passable with 96% rejection of direct red dye.
实施例7Example 7
本方法制备一种亲水性聚芳砜染料脱盐膜材料。将无机氧化锌粒子、分子量为7,700Da的聚芳砜、丙烯腈-顺丁烯二酸酐和分子质量为6,000的聚乙二醇、溶解于丙酮,混合均匀配制成铸膜液原料,其中,氧化锌粒子的质量含量为5%,聚芳砜的质量含量为25%,丙烯腈-顺丁烯二酸酐的含量为5%,聚乙二醇的含量为15%,N,N-二甲基甲酰胺的质量含量为50%。控制室温为25℃,湿度为40%,将配制好的铸膜液作为纺丝液,50%丙酮和50%去离子水混合物注入内芯通道。芯液的挤出速率为10毫升/分钟,铸膜液的挤出速率为10毫升/分钟。经过12s的空气间隔,进入凝固浴(50℃)固化,形成双层中空纤维膜,由卷绕机进行收集。制备出的中空纤维膜浸泡在去离子水中,每4h换一次水,换3次后对膜进行表征测试。配制0.9mol·L-1的Tris缓冲溶液1L,用盐酸调pH至6,向缓冲溶液中加入3g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆10h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆5次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polyarylsulfone dye desalination membrane material. Inorganic zinc oxide particles, polyarylsulfone with a molecular weight of 7,700 Da, acrylonitrile-maleic anhydride and polyethylene glycol with a molecular weight of 6,000 are dissolved in acetone, and mixed uniformly to prepare the raw material of the casting liquid. The mass content of zinc particles is 5%, the mass content of polyarylsulfone is 25%, the content of acrylonitrile-maleic anhydride is 5%, the content of polyethylene glycol is 15%, and the content of N,N-dimethyl The mass content of formamide is 50%. The room temperature was controlled to be 25° C. and the humidity was 40%. The prepared casting solution was used as the spinning solution, and a mixture of 50% acetone and 50% deionized water was injected into the inner core channel. The extrusion rate of the core liquid was 10 ml/min, and the extrusion rate of the casting liquid was 10 ml/min. After an air interval of 12 s, it entered a coagulation bath (50° C.) to solidify to form a double-layer hollow fiber membrane, which was collected by a winder. The prepared hollow fiber membranes were immersed in deionized water, and the water was changed every 4 h, and the membranes were subjected to a characterization test after changing three times. Prepare 1 L of 0.9 mol·L -1 Tris buffer solution, adjust the pH to 6 with hydrochloric acid, add 3 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, put it in a shaker and shake it for 10 hours, then , take out the membrane, put it into the freshly prepared dopamine solution again and coat it again, and repeat the coating cycle for 5 times.
所制得的复合膜接触角为30°,支撑层厚度为250μm,分离层厚度为0.1μm,多巴胺层的厚度为250nm。在0.5MPa和25℃下,用超滤装置测定纯水通量14L·m-2·h-1,PEG截留分子量为800Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在95%。The contact angle of the prepared composite membrane is 30°, the thickness of the support layer is 250 μm, the thickness of the separation layer is 0.1 μm, and the thickness of the dopamine layer is 250 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 14L·m -2 ·h -1 , the PEG cut-off molecular weight was 800Da, and 100mg·L -1 direct red/NaCl salt solution was used for filtration, and the salt ions could Passed with 95% rejection of direct red dye.
实施例8Example 8
本方法制备一种亲水性聚醚砜染料脱盐膜材料。将氧化锆纳米粒子、分子量为1,000Da的聚苯砜、丙烯腈-顺丁烯二酸酐和分子量为10,000Da的聚乙二醇溶解于丙酮,混合均匀配制成铸膜液原料,其中,聚乙烯吡咯烷酮的质量含量为10%,聚苯砜的质量含量为20%,氧化锆纳米粒子含量为1%,N,N-二甲基甲酰胺的质量含量为69%。控制室温为25℃,湿度为40%,将配制好的铸膜液作为纺丝液,70%丙酮和30%去离子水混合物注入内芯通道。芯液的挤出速率为1毫升/分钟,铸膜液的挤出速率为1毫升/分钟。经过3s的空气间隔,进入凝固浴(50℃)固化,形成双层中空纤维膜,由卷绕机进行收集。制备出的中空纤维膜浸泡在去离子水中,每4h换一次水,换3次后对膜进行表征测试。配制0.01mol·L-1的Tris缓冲溶液1L,用盐酸调pH至8,向缓冲溶液中加入3g多巴胺,将制备好的复合膜放入多巴胺溶液中,放入摇床震荡涂覆18h,之后,将膜取出,再次放入新配制好的多巴胺溶液中再次涂覆,如此循环涂覆4次,取出后放入去离子水中震荡清洗3次。The method prepares a hydrophilic polyethersulfone dye desalination membrane material. The zirconia nanoparticles, polyphenylsulfone with a molecular weight of 1,000Da, acrylonitrile-maleic anhydride and polyethylene glycol with a molecular weight of 10,000Da were dissolved in acetone, and mixed uniformly to prepare the raw material of the casting liquid. The mass content of pyrrolidone is 10%, the mass content of polyphenylsulfone is 20%, the mass content of zirconia nanoparticles is 1%, and the mass content of N,N-dimethylformamide is 69%. The room temperature was controlled to be 25° C. and the humidity was 40%. The prepared casting solution was used as a spinning solution, and a mixture of 70% acetone and 30% deionized water was injected into the inner core channel. The extrusion rate of the core liquid was 1 ml/min, and the extrusion rate of the casting liquid was 1 ml/min. After an air interval of 3 s, it entered a coagulation bath (50° C.) for curing to form a double-layer hollow fiber membrane, which was collected by a winder. The prepared hollow fiber membranes were immersed in deionized water, and the water was changed every 4 h, and the membranes were subjected to a characterization test after changing three times. Prepare 1 L of 0.01 mol·L -1 Tris buffer solution, adjust the pH to 8 with hydrochloric acid, add 3 g of dopamine to the buffer solution, put the prepared composite membrane into the dopamine solution, put it into a shaker and shake it for 18 hours, then , take out the membrane, put it into the freshly prepared dopamine solution again and coat it again, and repeat the coating cycle for 4 times.
所制得的复合膜接触角为30°,支撑层厚度为250μm,分离层厚度为0.1μm,多巴胺层的厚度为200nm。在0.5MPa和25℃下,用超滤装置测定纯水通量15L·m-2·h-1,PEG截留分子量为850Da,采用100mg·L-1直接红/NaCl盐溶液过滤,盐离子可以通过,对直接红染料的截留率在92%。The contact angle of the prepared composite membrane is 30°, the thickness of the support layer is 250 μm, the thickness of the separation layer is 0.1 μm, and the thickness of the dopamine layer is 200 nm. At 0.5MPa and 25℃, the pure water flux was measured with an ultrafiltration device of 15L·m -2 ·h -1 , the PEG cut-off molecular weight was 850Da, and filtered with 100mg·L -1 direct red/NaCl salt solution, the salt ions can be Passed with a rejection of 92% for direct red dye.
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CN105854650A (en) * | 2016-06-17 | 2016-08-17 | 安庆市天虹新型材料科技有限公司 | Anti-fouling high-throughput polysulfone composite membrane |
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