CN106943835A - The method that a kind of utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer - Google Patents

The method that a kind of utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer Download PDF

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CN106943835A
CN106943835A CN201710111877.1A CN201710111877A CN106943835A CN 106943835 A CN106943835 A CN 106943835A CN 201710111877 A CN201710111877 A CN 201710111877A CN 106943835 A CN106943835 A CN 106943835A
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liquid
solid
sludge
obtains
poultry
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CN106943835B (en
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张东
宋旭
杨锐
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Jixi RongZi Biotechnology Co.,Ltd.
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Shenyang Ligong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G1/00Mixtures of fertilisers belonging individually to different subclasses of C05
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Organic Chemistry (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Fertilizers (AREA)

Abstract

The method that a kind of utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer, comprises the following steps:Sludge is taken, nano barium titanate calcium, diatomite, hydrogen peroxide and acid solution is added, obtains solid A and liquid A;Take excrement to add liquid A, concentrated phosphoric acid and silver nitrate solution, obtain solid B and liquid B;The pH value of liquid B is adjusted, solid C and liquid C is obtained;Solid B is dipped in potassium hydroxide solution, solid D and liquid D is obtained;Solid A, C and D are mixed, ball milling is dried, wetting extrusion forming, drying and calcining is soaked in liquid D, heated, and carbonization-activation obtains ceramic material;Nanocatalyst is added in liquid C and obtains suspension, then by ceramic material immersion wherein, suspension is finally filtered into ceramic material, raffinate E is obtained, ceramic material is dried, aging is incubated, is purified material;Filtrate mixes with raffinate E, spray drying, obtains compound fertilizer.The present invention has very high environmental benefit and economic benefit.

Description

The method that a kind of utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer
Technical field
The invention belongs to environmental ecology technical field, and in particular to one kind prepares air cleaning using sludge and feces of livestock and poultry Material and the method for composite fertilizer.
Background technology
The substantial amounts of excess sludge of sewage treatment plant's discharge is a great problem of environmental area.At present, various countries are frequently with defending The method processing such as raw landfill and burning.But sanitary landfills has Environmental security hidden danger, burning method high cost, and easily pollution is big Gas.Contain the nutritional ingredient such as substantial amounts of organic matter and nitrogen, phosphorus, potassium, amino acid and trace element, many compositions therein in sludge All it is valuable resource.Thus, the method for comprehensive utilization of sludge is actively inquired into, turns waste into wealth, is the best outlet of sludge treatment. But also containing heavy metal and toxic organic compound in sludge simultaneously, traditional compost method can not be removed effectively.Li Lingzhi et al. (ZL 201310671591.0, a kind of activated sludge fertilizer)By adding EDTA, ferric sulfate, citric acid, potassium fulvate, sorb The medicament such as sugar alcohol and ZnCl2, fertilizer is made by sludge, although can improve crop yield, but fertilizer prepared by this method does not have The problem of having consideration pathogen, organic toxic substance and heavy metal;Ao Liaiou(ZL 200880012497.1, from sludge The method for producing fertilizer)Using overheated steam to Treatment of Sludge, organic fertilizer is prepared for, pathogen, still, sludge has been killed In heavy metal not yet remove, still there is pollution risk;Soup brilliance and Cao Xianzhong(Application number 201510078197.5, one Plant the method that ecological fertilizer is prepared by sludge)Using the method for addition sludge heavy-metal blocking agent, sludge ecological fertilizer is prepared for, Feng Tingting(Chengdu University of Technology's master thesis, 2009, master's modified coal ash passivation municipal sludge in heavy metal and its In application study agriculturally)It is good using flyash, grand dream(Whiterot fungi is passivated shadow to sludge composting lignin degradation and heavy metal Ring, Hua Zhong Agriculture University, 2009-06-01 master)Using whiterot fungi, space on daytime(Heat modification concave convex rod is added to weight in sludge The research of metal passivation effect, Lanzhou Jiaotong University, 2014-04-01, master)Using modified attapulgite etc. to a huge sum of money in sludge Category is passivated ..., although these methods can temporarily slow down the release of heavy metal, this method is heavy without thoroughly removing Metal, the heavy metal for entering soil with fertilizer can be discharged, potential hazard is huge in the presence of microorganism etc..Sludge Another outlet that the material for water treatment such as activated carbon are current sludge is prepared, but sludge phosphorus content is relatively low, impurity content It is higher, prepare activated carbon high cost.
In traditional agriculture, feces of livestock and poultry is all to be used for agricultural production after compost.But, in modern livestock and poultry cultivation industry In, in order to improve the yield and quality of meat, eggs and milk, and needs of preventing and curing diseases, it can add substantial amounts of rich in micro member in feed The nutritional ingredient and various additives of element, after livestock and poultry feed, these materials have greatly can be in the form of original shape with excrement Homaluria comes out, so, can also be containing a large amount of in feces of livestock and poultry in addition to containing protein, amino acid and cellulose wood quality The heavy metal such as copper and iron zinc, and the harmful substance such as antibiotic and growth promoter.Traditional composting process, it is impossible to effectively remove this A little harmful substances, these harmful substances enter soil with muck, can agricultural product and environment be caused with serious harm.Cao enters use Adsorbent is added in feces of livestock and poultry, the method for mixing after fermentation prepares organic fertilizer(Patent of invention, application number: 201310511848.6, a kind of method that utilization feces of livestock and poultry produces organic fertilizer).Li Ronghua uses maize straw for conditioning Agent, using trade waste flyash, weathered coal and bentonite as heavy metal deactivator, fermentation process feces of livestock and poultry(Li Ronghua, west Northern agriculture and forestry science and technology university, Ph.D. Dissertation, influence research of the addition heavy metal deactivator to Aerobic Compost of Pig Manure, 2013)Deng Deng.These methods for relying solely on fermentation can not effectively remove the harmful substances such as antibiotic, and the passivation of heavy metal is interim The state of heavy metal is changed, environmental risk is still there is.
With the aggravation of Indoor Air Pollution with outdoor Air Pollution, material for air purification and device requirement increase sharply.Current material for air purification With the main active charcoal of equipment(Wei Jingdong, patent of invention:200910187276.4, activated carbon air purifying plate;Min Hailong, Shen Please number:201510550472.9, a kind of active carbon filter screen air purifier), porous ceramics(Guo Songlin, Wang Minggang, Wang Haizhou, Patent of invention ZL201310277791.8, deodorization and sterilization multifunctional ceramic block;Huang Zhifeng, Guo Tao, application number: 201410820750.3, porous ceramics membrane filtration kills the air cleaning unit of pathogenic microorganism;Chang Qibing, Yang Yulong, wait application number: 201610227125 .7, a kind of ceramic base air purification filter medium and its filter;Zhong Zhaoxiang, Zhaoyang, Yao Zhong, application number 201510783917.8, a kind of preparation method of the silver-colored CNT ceramic composite membrane of load for air cleaning), diatom ooze(Dong Jin Long, application number:201410752210.6, a kind of diatom ooze wall material of the aerial gas formaldehyde of light catalytic purifying non-at room temperature; Zhang Ligong, Yu Chunsheng, application number:201110276582.2, a kind of sprayable diatom ooze air purification type inner wall decoration material Material), the photochemical catalyst such as nano titanium oxide(Yuan Guoliang, patent of invention ZL201210134422.9, Indoor Natural photocatalysis antibacterial The ceramic glaze and its application method of energy-conservation).The purify air that these materials have is limited in one's ability, some preparation high costs.
The content of the invention
It is an object of the invention to provide the side that a kind of utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer Method.By the sludge harmful substances such as catalytic oxidation the elimination of micro-organisms, sludge cell membrane is destroyed, amino acid is fully being extracted with sour With various nutrients, extract solution is mixed with cow dung, using in extract solution acid extract cow dung in amino acid, colloidal substance and Metal ion, isolates extract solution, uses adjusting PH with base value, utilizes the complexing flocculation of the colloidal substance in cow dung so that sludge It is more thorough with the heavy metals removal in cow dung extract solution.Solid prepares porous ceramic composite, and each composition all makes full use of. While preparing high-performance material for air purification and the composite organic-inorganic fertilizer of safety, innoxious, comprehensive utilization of resources livestock and poultry Excrement and excess sludge, twice laid, non-secondary pollution, energy-conserving and environment-protective, with very high environmental benefit and economic benefit.
The technical scheme of use is
The method that a kind of utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer, comprises the following steps:
1)Fresh excess sludge is taken, moisture content 80~85%, 0.5~2% nano barium titanate calcium of addition sludge quality, 10 is adjusted ~20% diatomite, 10~20% weight/mass percentage composition be 30% hydrogen peroxide, stir, be heated to micro-boiling 10~ 20min, then the ratio between liter number by sludge quality kilogram number and mixed acid solution volume is 1Kg:1L ratios, add containing 0.1~ The mixed acid solution of 0.2mol/L hydrochloric acid and 0.2~1mol/L sulfuric acid, stirs, closed, 90 ~ 100 DEG C, and reaction 10~ 20min, separation of solid and liquid obtains solid A and liquid A;
2)The moisture content taken with the quality such as sludge is 80~85% fresh feces of livestock and poultry, adds step one and obtains liquid A and excrement 10~30% mass percentage concentration of quality is 85% concentrated phosphoric acid, is stirred, closed, is heated to 60 ~ 100 DEG C, reaction 5~ 10min, is then stirred vigorously down, be added dropwise with the equimolar silver nitrate solution of hydrochloric acid in step one, reaction is complete, solid-liquid Separation, obtains solid B and liquid B;
3)The pH value that liquid B is adjusted with the ammoniacal liquor and potassium hydroxide of arbitrary proportion is 6~7, is staticly settled, separation of solid and liquid is obtained Solid C and liquid C;
4)Solid B is immersed in potassium hydroxide solution, it is 11~12 to adjust and keep pH value, is heated to 60~90 DEG C of stirrings 20 ~40min, separation of solid and liquid obtains solid D and liquid D;Solid A, solid C and solid D are mixed, 120 DEG C of drying, ball milling 2~ 8h, wetting, pressurize 15-26MPa, shaping, 105 DEG C of drying, in 950~1250 DEG C of calcinings, obtains porous ceramics;
5)The liquid D heating that step 4 is obtained is concentrated into Baume degrees for after 26-32, the porous ceramics that step 4 is obtained soaks In wherein, sonic oscillation, the abundant adsorption saturation of porous ceramics is taken out, and 105 DEG C of drying are placed in retort, under nitrogen protection in 400~500 DEG C of 20~40min of charing, then be placed in activation furnace, the vapor of 1 times of quality of porous ceramics is passed through in 800~1000 DEG C activation 10~20min, obtain composite porous ceramic material;
6)Liquid C mass 0.1-1% nanocatalyst, ultrasonic disperse, illumination condition are added in the liquid C that step 3 is obtained Lower stirring reaction 120min, heating is concentrated into nearly saturation, obtains suspension, then the composite porous ceramic material that step 5 is obtained Wherein, suspension is finally filtered composite porous ceramic material by sonic oscillation, adsorption saturation for immersion, until suspension clarification, is obtained To raffinate E, by the 60-80 DEG C of drying of composite porous ceramic material, aging 24h is incubated, porous ceramic matrix air cleaning material is obtained Material;
7)The filtrate that collection step six is clarified mixes with the raffinate E of step 5, and concentrate drying obtains compound fertilizer.
Described feces of livestock and poultry is the excrement of phytophage or Omnivore.
Described sludge is the excess sludge that city domestic sewage treatment plant discharges.
The silver nitrate solution volume being added dropwise in described step two, which is no more than in step one, adds mixed acid solution volume 1/10th.
Method for calcinating is in described step four:358 DEG C are raised to 2.2 DEG C/min programming rate, and in this temperature 20 min of lower insulation, then continue to be warming up to firing temperature with 5.5 DEG C/min speed, and be incubated in 10~20 min, stove and cool down To room temperature.
The nanocatalyst added in described step six is nano barium titanate calcium, nanometer pucherite, nano strontium titanate, nanometer One or more in titanium dioxide.
The advantage of the invention is that:While preparing high-performance material for air purification and the composite organic-inorganic fertilizer of safety, Innoxious, comprehensive utilization of resources feces of livestock and poultry and excess sludge, twice laid, non-secondary pollution, energy-conserving and environment-protective, with very high Environmental benefit and economic benefit.
Brief description of the drawings
Fig. 1 is the process chart of this method.
Embodiment
Nano barium titanate calcium powder body used is that document is pressed in this laboratory in the embodiment of the present invention(Zhang Dong, Hou Ping nano barium titanates The preparation of calcium powder body and its chemical journals of absorption behavior [J] to lead in water and cadmium, 2009, (12): 1336-1342)Side Method is synthesized;Nanometer bismuth vanadate powder used is this laboratory by document(Zhang Dong, etc. a kind of high activity N-F codope pucherites The synthetic method of visible-light photocatalysis material, patent of invention, ZL 201210105621.7)Method is synthesized;Nano strontium titanate used Document is pressed for this laboratory(Dong zhang, etal, Synthesis of Strontium Titanate Microtubule and Their Photocatalytic Activity for Degradation of Furfural in Aqueous Solutions, J. Adv. Oxid. Technol. Vol. 18, No. 2, 2015: 221-226)Method Synthesis;Nano titanium oxide used is commercially available p25.
Embodiment 1
The moisture content of fresh excess sludge is adjusted to 80%, 2Kg is taken, add 20g nano barium titanate calcium, 300g diatomite, 300g weight/mass percentage composition be 30% hydrogen peroxide, stir, heat micro-boiling 10min, add 2L containing 0.2mol/L's The sulfuric acid mixed acid solution of hydrochloric acid and 0.5mol/L, stirs, closed, 100 DEG C, reacts 10min, and suction filtration obtains solid A And liquid A;The fresh cow dung 2Kg for taking moisture content to be 80%, liquid A is all added thereto, the quality percentage for adding 300g is dense The concentrated phosphoric acid for 85% is spent, is stirred, it is closed, 100 DEG C are heated to, 5min is reacted, is then stirred vigorously down, is added dropwise 340g/L silver nitrate solution 200mL, reaction is complete, and suction filtration obtains solid B and liquid B;With ammoniacal liquor and potassium hydroxide adjustment liquid Body B pH value is 6, staticly settles 12h, suction filtration, separation of solid and liquid obtains solid C and liquid C;Solid B is immersed in potassium hydroxide In solution so that pH value is 11, be heated to 90 DEG C, stir 20min, it is 11 to adjust and keep pH value, suction filtration, obtain solid D and Liquid D;Solid A, solid C and solid D are mixed, 120 DEG C of drying, ball milling 6h, wetting is placed in mould, apply 20MPa pressures A diameter of 40mm is made in power, pressurize 10min, and thickness is 3mm disk, and 105 DEG C of drying are placed in high temperature furnace, with 2.2 DEG C/min Programming rate be raised to 358 DEG C, and be incubated 20 min at this temperature, then continue to be warming up to 5.5 DEG C/min speed 1050 DEG C, and 20 min are incubated, room temperature is cooled in stove, obtains porous ceramics;The porous ceramics is soaked in and has heated concentration To Baume degrees in 30 liquid D, sonic oscillation, abundant adsorption saturation is taken out, 105 DEG C of drying are placed in retort, nitrogen 30min is carbonized in 450 DEG C under protection, then is placed in activation furnace, the vapor of 1 times of quality of porous ceramics is passed through in 900 DEG C of activation 15min, obtains composite porous ceramic material;The nanometer pucherite of liquid C mass 1% will be added in liquid C, ultrasonic disperse is obtained Suspension, is placed under 250W metal halide lamp, and irradiation intensity is stirring reaction 120min under 200LUX illumination condition, plus Heat is concentrated into nearly saturation, then by the immersion of composite porous ceramic material wherein, sonic oscillation, adsorption saturation finally filters suspension Composite porous ceramic material is crossed, until suspension clarification, by the 80 DEG C of drying of composite porous ceramic material, is incubated aging 24h, obtains Porous ceramic matrix material for air purification 1;The filtrate for collecting clarification mixes with remaining liq D, dries, obtains composite fertilizer 1.
Embodiment 2
The moisture content of fresh excess sludge is adjusted to 85%, 2Kg is taken, add 10g nano barium titanate calcium, 200g diatomite, 200g weight/mass percentage composition be 30% hydrogen peroxide, stir, heat micro-boiling 20min, add 2L containing 0.1mol/L's The sulfuric acid mixed acid solution of hydrochloric acid and 1mol/L, stirs, closed, 100 DEG C, reacts 20min, and suction filtration obtains solid A and liquid Body A;The fresh cow dung 2Kg that moisture content is 85% is taken, liquid A is all added, the mass percentage concentration for adding 200g is 85% Concentrated phosphoric acid, stirs, closed, is heated to 100 DEG C, reacts 10min, is then stirred vigorously down, 340g/L nitre is added dropwise Sour silver solution 100mL, reaction is complete, and suction filtration obtains solid B and liquid B;The pH value of liquid B is adjusted with ammoniacal liquor and potassium hydroxide For 7,12h is staticly settled, suction filtration, separation of solid and liquid obtains solid C and liquid C;Solid B is immersed in potassium hydroxide solution, made It is 11 to obtain pH value, is heated to 90 DEG C, stirs 40min, and it is 11 to adjust and keep pH value, and suction filtration obtains solid D and liquid D;Will be solid Body A, solid C and solid D mixing, 120 DEG C of drying, ball milling 2h, wetting are placed in mould, apply 25MPa pressure, pressurize 10min, is made a diameter of 40mm, and thickness is 3mm disk, and 105 DEG C of drying are placed in high temperature furnace, with 2.2 DEG C/min heating speed Degree is raised to 358 DEG C, and is incubated 20 min at this temperature, then continues with 5.5 DEG C/min speed to be warming up to 950 DEG C, and protects Room temperature is cooled in 20 min of temperature, stove, porous ceramics is obtained;The porous ceramics is soaked in have heated and is concentrated into Baume degrees for 28 Liquid D in, sonic oscillation, abundant adsorption saturation, take out 105 DEG C drying, be placed in retort, nitrogen protection under in 400 DEG C 20min is carbonized, then is placed in activation furnace, the vapor for being passed through 1 times of quality of porous ceramics activates 10min in 900 DEG C, is combined Porous ceramic film material;The nano strontium titanate of liquid C mass 0.5% will be added in liquid C, ultrasonic disperse obtains suspension, is placed in Wavelength is 254nm, and irradiation intensity is 100 μ W/cm2Under ultraviolet light irradiation, stirring reaction 120min, heating is concentrated into nearly saturation, Again by the immersion of composite porous ceramic material wherein, sonic oscillation, adsorption saturation, finally filter composite porous ceramic material by suspension Material, until suspension clarification, by the 60 DEG C of drying of composite porous ceramic material, is incubated aging 24h, obtains porous ceramic matrix air net Change material 2;The filtrate for collecting clarification mixes with raffinate D, dries, obtains composite fertilizer 2.
Embodiment 3
The moisture content of fresh excess sludge is adjusted to 82%, 2Kg is taken, add 40g nano barium titanate calcium, 400g diatomite, 400g weight/mass percentage composition is 30% hydrogen peroxide, is stirred, and heats micro-boiling 15min, adds 2L 0.2mol/L salt The sulfuric acid mixed acid solution of acid and 0.5mol/L, stirs, closed, 90 DEG C, reacts 15min, and suction filtration obtains solid A and liquid Body A;The horsehit 2Kg that moisture content is 80% is taken, liquid A is all added, the mass percentage concentration for adding 600g is 85% dense phosphorus Acid, stirs, closed, is heated to 60 DEG C, reacts 10min, is then stirred vigorously down, the silver nitrate that 340g/L is added dropwise is molten Liquid 200mL, reaction is complete, and suction filtration obtains solid B and liquid B;PH value with ammoniacal liquor and potassium hydroxide adjustment liquid B is 6, quiet Precipitation 12h is put, suction filtration, separation of solid and liquid obtains solid C and liquid C;Solid B is immersed in potassium hydroxide solution so that pH value For 12,60 DEG C are heated to, 30min is stirred, it is 12 to adjust and keep pH value, and suction filtration obtains solid D and liquid D;By solid A, admittedly Body C and solid D mixing, 120 DEG C of drying, ball milling 6h, wetting is placed in mould, applies 15MPa pressure, and pressurize 10min is made A diameter of 40mm, thickness is 3mm disk, and 105 DEG C of drying are placed in high temperature furnace, 358 are raised to 2.2 DEG C/min programming rate DEG C, and it is incubated 20 min at this temperature, then continue to be warming up to 1100 DEG C with 5.5 DEG C/min speed, and it is incubated 10 min, Room temperature is cooled in stove, porous ceramics is obtained;The porous ceramics is soaked in the liquid D for having heated and being concentrated into that Baume degrees is 26 In, sonic oscillation, abundant adsorption saturation is taken out, 105 DEG C of drying, is placed in retort, in 500 DEG C of charings under nitrogen protection 20min, then be placed in activation furnace, the vapor for being passed through 1 times of quality of porous ceramics activates 10min in 1000 DEG C, obtains compound many Hole ceramic material;The nano barium titanate calcium powder body of liquid C mass 1% will be added in liquid C, ultrasonic disperse obtains suspension, is placed in Wavelength is 254nm, and irradiation intensity is 100 μ W/cm2Under ultraviolet light irradiation, stirring reaction 120min, heating is concentrated into nearly saturation, Again by the immersion of composite porous ceramic material wherein, sonic oscillation, adsorption saturation, finally filter composite porous ceramic material by suspension Material, until suspension clarification, by the 70 DEG C of drying of composite porous ceramic material, is incubated aging 24h, obtains porous ceramic matrix air net Change material 3;The filtrate for collecting clarification mixes with raffinate D, dries, obtains composite fertilizer 3.
Embodiment 4
The moisture content of fresh excess sludge is adjusted to 80%, 2Kg is taken, add 40g nano barium titanate calcium, 200g diatomite, 300g weight/mass percentage composition is 30% hydrogen peroxide, is stirred, and heats micro-boiling 15min, adds 2L 0.2mol/L salt The sulfuric acid mixed acid solution of acid and 1mol/L, stirs, closed, 100 DEG C, reacts 13min, and suction filtration obtains solid A and liquid A;The pig manure 2Kg that moisture content is 81% is taken, liquid A is all added, the mass percentage concentration for adding 300g is 85% concentrated phosphoric acid, Stir, it is closed, 90 DEG C are heated to, 7min is reacted, is then stirred vigorously down, 340g/L silver nitrate solution is added dropwise 200mL, reaction is complete, and suction filtration obtains solid B and liquid B;PH value with ammoniacal liquor and potassium hydroxide adjustment liquid B is 7, is stood 12h is precipitated, suction filtration, separation of solid and liquid obtains solid C and liquid C;Solid B is immersed in potassium hydroxide solution so that pH value is 12,70 DEG C are heated to, 25min is stirred, it is 12 to adjust and keep pH value, and suction filtration obtains solid D and liquid D;By solid A, solid C and solid D mixing, 120 DEG C of drying, ball milling 8h, wetting is placed in mould, applies 22MPa pressure, and pressurize 10min is made straight Footpath is 40mm, and thickness is 3mm disk, and 105 DEG C of dryings are placed in high temperature furnace, 358 are raised to 2.2 DEG C/min programming rate DEG C, and it is incubated 20 min at this temperature, then continue to be warming up to 1250 DEG C with 5.5 DEG C/min speed, and it is incubated 10 min, Room temperature is cooled in stove, porous ceramics is obtained;The porous ceramics is soaked in the liquid D for having heated and being concentrated into that Baume degrees is 28 In, sonic oscillation, abundant adsorption saturation is taken out, 105 DEG C of drying, is placed in retort, in 450 DEG C of charings under nitrogen protection 40min, then be placed in activation furnace, the vapor for being passed through 1 times of quality of porous ceramics activates 20min in 800 DEG C, obtains compound porous Ceramic material;The nanometer bismuth vanadate powder and 0.5% nano barium titanate calcium of liquid C mass 0.1%, ultrasound point will be added in liquid C Dissipate, obtain suspension, be placed under 250W metal halide lamp, irradiation intensity for 200LUX illumination condition under, stirring reaction 120min, heating is concentrated into nearly saturation, then by the immersion of composite porous ceramic material wherein, sonic oscillation, adsorption saturation finally will Suspension filters composite porous ceramic material, until suspension clarification, by the 80 DEG C of drying of composite porous ceramic material, is incubated aging 24h, obtains porous ceramic matrix material for air purification 4;The filtrate for collecting clarification mixes with raffinate D, dries, obtains composite fertilizer 4.
Embodiment 5
The moisture content of fresh excess sludge is adjusted to 81%, 2Kg is taken, add 20g nano barium titanate calcium, 300g diatomite, 300g weight/mass percentage composition is 30% hydrogen peroxide, is stirred, and heats micro-boiling 16min, adds 2L 0.1mol/L salt The sulfuric acid mixed acid solution of acid and 0.2mol/L, stirs, closed, 95 DEG C, reacts 16min, and suction filtration obtains solid A and liquid Body A;The sheep manure 2Kg that moisture content is 80% is taken, liquid A is all added, the mass percentage concentration for adding 500g is 85% dense phosphorus Acid, stirs, closed, is heated to 80 DEG C, reacts 8min, is then stirred vigorously down, the silver nitrate that 340g/L is added dropwise is molten Liquid 100mL, reaction is complete, and suction filtration obtains solid B and liquid B;PH value with ammoniacal liquor and potassium hydroxide adjustment liquid B is 6, quiet Precipitation 12h is put, suction filtration, separation of solid and liquid obtains solid C and liquid C;Solid B is immersed in potassium hydroxide solution so that pH value For 11,80 DEG C are heated to, 35min is stirred, it is 11 to adjust and keep pH value, and suction filtration obtains solid D and liquid D;By solid A, admittedly Body C and solid D mixing, 120 DEG C of drying, ball milling 7h, wetting is placed in mould, applies 18MPa pressure, and pressurize 10min is made A diameter of 40mm, thickness is 3mm disk, and 105 DEG C of drying are placed in high temperature furnace, 358 are raised to 2.2 DEG C/min programming rate DEG C, and it is incubated 20 min at this temperature, then continue to be warming up to 1200 DEG C with 5.5 DEG C/min speed, and it is incubated 10 min, Room temperature is cooled in stove, porous ceramics is obtained;The porous ceramics is soaked in the liquid D for having heated and being concentrated into that Baume degrees is 30 In, sonic oscillation, abundant adsorption saturation is taken out, 105 DEG C of drying, is placed in retort, in 450 DEG C of charings under nitrogen protection 40min, then be placed in activation furnace, the vapor for being passed through 1 times of quality of porous ceramics activates 20min in 800 DEG C, obtains compound porous Ceramic material;The nano-titanium dioxide powder for accounting for liquid C mass 0.1% will be added in liquid C, ultrasonic disperse obtains suspension, Wavelength is placed in for 254nm, irradiation intensity is 100 μ W/cm2Under ultraviolet light irradiation, stirring reaction 120min, heating is concentrated near full With, then by the immersion of composite porous ceramic material wherein, suspension is finally filtered compound porous pottery by sonic oscillation, adsorption saturation Ceramic material, until suspension clarification, by the 80 DEG C of drying of composite porous ceramic material, is incubated aging 24h, obtains porous ceramic matrix empty Gas scavenging material 5;The filtrate for collecting clarification mixes with raffinate D, dries, obtains composite fertilizer 5.
Embodiment 6
The moisture content of fresh excess sludge is adjusted to 82%, 2Kg is taken, add 10g nano barium titanate calcium, 300g diatomite, 400g weight/mass percentage composition is 30% hydrogen peroxide, is stirred, and heats micro-boiling 18min, adds 2L 0.2mol/L salt The sulfuric acid mixed acid solution of acid and 1mol/L, stirs, closed, 90 DEG C, reacts 18min, and suction filtration obtains solid A and liquid A;The fresh chicken manure 2Kg that moisture content is 80% is taken, liquid A is all added, 300g mass percentage concentration is added dense for 85% Phosphoric acid, stirs, closed, is heated to 70 DEG C, reacts 8min, is then stirred vigorously down, 340g/L silver nitrate is added dropwise Solution 200mL, reaction is complete, and suction filtration obtains solid B and liquid B;PH value with ammoniacal liquor and potassium hydroxide adjustment liquid B is 7, 12h is staticly settled, suction filtration, separation of solid and liquid obtains solid C and liquid C;Solid B is immersed in potassium hydroxide solution so that pH It is worth for 11, is heated to 90 DEG C, stir 23min, it is 11 to adjust and keep pH value, and suction filtration obtains solid D and liquid D;By solid A, Solid C and solid D mixing, 120 DEG C of drying, ball milling 8h, wetting is placed in mould, applies 18MPa pressure, pressurize 10min, system Into a diameter of 40mm, thickness is 3mm disk, and 105 DEG C of drying are placed in high temperature furnace, are raised to 2.2 DEG C/min programming rate 358 DEG C, and be incubated 20 min at this temperature, then continue with 5.5 DEG C/min speed to be warming up to 1000 DEG C, and it is incubated 15 Room temperature is cooled in min, stove, porous ceramics is obtained;The porous ceramics is soaked in the liquid for having heated and being concentrated into that Baume degrees is 32 In body D, sonic oscillation, abundant adsorption saturation is taken out, and 105 DEG C of drying are placed in retort, in 450 DEG C of charings under nitrogen protection 30min, then be placed in activation furnace, the vapor for being passed through 1 times of quality of porous ceramics activates 15min in 900 DEG C, obtains compound porous Ceramic material;The nanometer pucherite of liquid C mass 1% will be added in liquid C, ultrasonic disperse obtains suspension, is placed in 250W's Under metal halide lamp, irradiation intensity for 200LUX illumination condition under, stirring reaction 120min, heating be concentrated into nearly saturation, Again by the immersion of composite porous ceramic material wherein, sonic oscillation, adsorption saturation, finally filter composite porous ceramic material by suspension Material, until suspension clarification, by the 80 DEG C of drying of composite porous ceramic material, is incubated aging 24h, obtains porous ceramic matrix air net Change material 6;The filtrate for collecting clarification mixes with raffinate D, dries, obtains composite fertilizer 6.
Embodiment 7:Composite fertilizer's performance indications
By the composite fertilizer of the gained of embodiment 1~6 according to standard GB/T 15063-2009 " complex fertilizer (compound fertilizer) " method With require test, be as a result listed in table 1:
The composite fertilizer's index of table 1
Sample Total nutrient(N+P2O5+ K2O)(%) Moisture(%) Organic matter(%) Acid-base value(pH) Mercury(%) Arsenic(%) Cadmium(%) Lead(%) Chromium(%)
Composite fertilizer 1 68.16 7.31 18.8 7.8 Do not detect Do not detect Do not detect Do not detect 0.0027
Composite fertilizer 2 64.41 7.54 16.5 7.1 Do not detect Do not detect 0.0002 0.0059 0.0053
Composite fertilizer 3 76.58 6.01 14.4 6.8 Do not detect Do not detect 0.0005 0.0079 0.0058
Composite fertilizer 4 71.16 7.52 15.8 7.8 Do not detect 0.0012 0.0007 0.0012 0.0149
Composite fertilizer 5 72.10 6.55 15.1 6.2 Do not detect Do not detect 0.0002 0.0059 0.0098
Composite fertilizer 6 70.50 6.55 16.4 7.4 Do not detect Do not detect 0.0005 0.0032 0.0017
The settings of GB 15063- 2009 ≥15; ≥25 ≤12 ≥20;≥15 5.5-8.0 ≤0.0005 ≤0.0050 ≤0.0010 ≤0.0150 ≤0.0500
Data above shows, by embodiment 1~6, and the composite fertilizer of preparation meets national standard.
Embodiment 8:Removal capacity of the porous ceramic matrix material for air purification to formaldehyde in air
Porous ceramic matrix material for air purification disk prepared by embodiment 1~6 is embedded in the glass tube that internal diameter is 40mm, glass Pipe one end connects aspiration pump, Simple filter clarifier is made, the clarifier is placed in into length × width × height is by reducing In 1250mm × 800mm × 1000mm full glass air chamber, the initial concentration of adjustment formaldehyde is 0.5mg/m3, open net Change device air pump, with 1L/min flows, run 24h, " measure of air quality-formaldehyde-phenol is tried according to GB/T18204.26-2000 The change of agent AAS " sampling determination concentration of formaldehyde, while doing blank test, the results are shown in Table 2
Purifying property of the porous ceramic matrix material for air purification of table 2 to formaldehyde in air
Concentration after 24h(mg/m3 Clearance(%)
Porous ceramic matrix material for air purification 1 0.007 98.6
Porous ceramic matrix material for air purification 2 0.008 98.4
Porous ceramic matrix material for air purification 3 0.014 97.2
Porous ceramic matrix material for air purification 4 0.022 95.6
Porous ceramic matrix material for air purification 5 0.009 98.2
Porous ceramic matrix material for air purification 6 0.011 97.8
Blank 0.497 0.6

Claims (6)

1. a kind of method that utilization sludge and feces of livestock and poultry prepare material for air purification and composite fertilizer, it is characterised in that including such as Lower step:
1)Take fresh excess sludge, adjust moisture content 80%~85%, add sludge quality 0.5~2% nano barium titanate calcium, 10%~20% diatomite, 10%~20% weight/mass percentage composition be 30% hydrogen peroxide, stir, be heated to micro-boiling 10~ 20min, then the ratio between liter number by sludge quality kilogram number and mixed acid solution volume is 1Kg:1L ratios, add containing 0.1~ The mixed acid solution of 0.2mol/L hydrochloric acid and 0.2~1mol/L sulfuric acid, stirs, closed, 90 ~ 100 DEG C, and reaction 10~ 20min, separation of solid and liquid obtains solid A and liquid A;
2)The moisture content taken with the quality such as sludge is 80%~85% fresh feces of livestock and poultry, adds step one and obtains liquid A and excrement Just 10%~30% mass percentage concentration of quality is 85% concentrated phosphoric acid, is stirred, closed, is heated to 60 ~ 100 DEG C, reaction 5 ~10min, is then stirred vigorously down, be added dropwise with the equimolar silver nitrate solution of hydrochloric acid in step one, reaction is complete, Gu Liquid is separated, and obtains solid B and liquid B;
3)The pH value that liquid B is adjusted with the ammoniacal liquor and potassium hydroxide of arbitrary proportion is 6~7, is staticly settled, separation of solid and liquid is obtained Solid C and liquid C;
4)Solid B is immersed in potassium hydroxide solution, it is 11~12 to adjust and keep pH value, is heated to 60~90 DEG C of stirrings 20 ~40min, separation of solid and liquid obtains solid D and liquid D;Solid A, solid C and solid D are mixed, 120 DEG C of drying, ball milling 2~ 8h, wetting, pressurize 15-26MPa, shaping, 105 DEG C of drying, in 950~1250 DEG C of calcinings, obtains porous ceramics;
5)The liquid D heating that step 4 is obtained is concentrated into Baume degrees for after 26-32, the porous ceramics that step 4 is obtained soaks In wherein, sonic oscillation, the abundant adsorption saturation of porous ceramics is taken out, and 105 DEG C of drying are placed in retort, under nitrogen protection in 400~500 DEG C of 20~40min of charing, then be placed in activation furnace, the vapor of 1 times of quality of porous ceramics is passed through in 800~1000 DEG C activation 10~20min, obtain composite porous ceramic material;
6)Liquid C mass 0.1-1% nanocatalyst powder, ultrasonic disperse, illumination are added in the liquid C that step 3 is obtained Under the conditions of stirring reaction 120min, heating be concentrated into nearly saturation, obtain suspension, then the composite porous ceramic that step 5 is obtained Material is soaked wherein, sonic oscillation, and suspension is finally filtered composite porous ceramic material by adsorption saturation, until suspension is clear Clearly, raffinate E is obtained, by the 60-80 DEG C of drying of composite porous ceramic material, aging 24h is incubated, obtains porous ceramic matrix air net Change material;
7)The filtrate that collection step six is clarified mixes with the raffinate E of step 5, and concentrate drying obtains compound fertilizer.
2. a kind of utilization sludge according to claim 1 and feces of livestock and poultry prepare the side of material for air purification and composite fertilizer Method, it is characterised in that described feces of livestock and poultry is the excrement of phytophage or Omnivore.
3. a kind of utilization sludge according to claim 1 and feces of livestock and poultry prepare the side of material for air purification and composite fertilizer Method, it is characterised in that described sludge is the excess sludge that city domestic sewage treatment plant discharges.
4. a kind of utilization sludge according to claim 1 and feces of livestock and poultry prepare the side of material for air purification and composite fertilizer Method, it is characterised in that the silver nitrate solution volume added in described step two is molten to add mixed acid in no more than step one / 10th of liquid product.
5. a kind of utilization sludge according to claim 1 and feces of livestock and poultry prepare the side of material for air purification and composite fertilizer Method, it is characterised in that method for calcinating is in described step four:358 DEG C are raised to 2.2 DEG C/min programming rate, and It is incubated 20 min at a temperature of this, then continues with 5.5 DEG C/min speed to be warming up to firing temperature, and is incubated 10~20 min, stove Inside it is cooled to room temperature.
6. a kind of utilization sludge according to claim 1 and feces of livestock and poultry prepare the side of material for air purification and composite fertilizer Method, it is characterised in that the nanocatalyst added in described step six is nano barium titanate calcium, nanometer pucherite, nano barium titanate One or more in strontium, nano titanium oxide.
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CN115028329B (en) * 2022-07-11 2023-08-11 沈阳理工大学 Comprehensive utilization method and system for thermal catalytic decomposition, separation and drying of sludge flue gas

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