CN106940318B - A kind of fibre reinforced composites processing effect evaluation method - Google Patents

A kind of fibre reinforced composites processing effect evaluation method Download PDF

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CN106940318B
CN106940318B CN201710096197.7A CN201710096197A CN106940318B CN 106940318 B CN106940318 B CN 106940318B CN 201710096197 A CN201710096197 A CN 201710096197A CN 106940318 B CN106940318 B CN 106940318B
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damage
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pixel
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CN106940318A (en
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贾振元
杨帆
王福吉
殷俊伟
陈晨
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Dalian University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques

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Abstract

A kind of fibre reinforced composites processing effect evaluation method of the present invention belongs to fibre reinforced composites machining damage evaluation field, the in particular to a kind of rapidly extracting and evaluation method of carbon fibre composite superficial lesions area.This method is analyzed and is calculated the area of damage field using digital image processing techniques, and degree of injury is found out according to formula calculating.Pixel calibration is carried out first, then with the digital picture before the acquisition machined material milling of coloured plate scanner and after milling, the target area of image before and after milling is subtracted each other and shows after subtracting each other as a result, determining damage field area and calculating damage factor.This method can the machining damage to carbon fibre composite quickly evaluated, calculation method is simple, and economic cost is low.Measurement method is simple, and the requirement to survey crew is low;Meanwhile this method is low to the required dependence measured size, to increase the reliability of result.

Description

A kind of fibre reinforced composites processing effect evaluation method
Technical field
Invention belongs to fibre reinforced composites machining damage evaluation field, in particular to a kind of carbon fibre composite table The rapidly extracting and evaluation method of layer damaged area.
Background technique
Carbon fibre composite (CFRP) has lightweight, high-strength, corrosion-resistant, many advantages, such as can integrally manufacturing, by It is widely used in the fields such as aerospace, automobile, ship.However, in order to meet the demand that is linked and packed of composite element, still It need to largely be finished.And milling is the method for fine finishing generally used in industry.But CFRP is easily produced in milling The machining damages such as layer estranged, burr, and these damages often have on surface layer, influence load-carrying properties.Therefore, in order to different works Composite processing effect under skill parameter and cutter geometry is compared, to choose suitable cutter geometry and cutting ginseng Number, needs to obtain the degree of machining damage and establishes corresponding quantitative criteria, and then passes through numerical value computational representation milling composite wood Skin-material degree of injury after material.
Davim in 2005 etc. is in " JOURNAL OF MATERIALS PROCESSING TECHNOLOGY " the 160th phase 160 " the Damage and dimensionalprecision on milling carbon fiber- delivered to page 167 Reinforcedplastics using design experiments " one-dimensional damage factor (F is used in a textd) to milling Degree of injury is characterized, the calculation expression of the one-dimensional damage factor are as follows:I.e. maximum lesion depths Wmax With the quotient of radial cutting-in W.This method is although easy to operate, grasps convenient for engineers and technicians, but inevitably introduces people For measurement error.In addition, this method is only applicable to the more regular situation of damage zone shape.However, Milling Process composite material Later, superficial lesions are usually the composite material damage by non-cut staple, the composition such as fine cracks and material deficiency, after processing Hurt that in irregular shape, the frequency of occurrences is uneven.In this case, if continuing to use one-dimensional damage factor, it is most likely that occur Two different degree of injury one-dimensional damage factor having the same the case where, calculated result reliability is poor.On 2016 Extra large university of communications Anqing dragon et al. is in patent " the lamination defect evaluation side of the unidirectional laminate drilling of carbon fibre reinforced composite Method ", application number: in CN201610111299.7, for drilling carbon fibre composite delamination damage, by introducing different layers Delamination damage volume describes the degree of drilling delamination damage.But since this method device therefor is expensive, and to operation The level professional technology of personnel requires very high, unsuitable a wide range of popularization and application.In addition, this method can not describe hole wall surface layer Burr degree of injury, therefore cannot achieve thoroughly evaluating drilling processing effect.
Summary of the invention
For the defects in the prior art, especially existing one-dimensional damage factor characterizes the deficiency and layering of damage to the present invention The limitation of damage method, has invented a kind of fibre reinforced composites processing effect evaluation method, and this method uses digitized map As the area of processing technique analysis and calculating damage field, this method is a kind of economic, quick, accurate carbon fibre composite Machining damage evaluation method, effectively characterizes processing effect.
The technical solution adopted by the present invention is that a kind of fibre reinforced composites processing effect evaluation method, characterized in that This method is analyzed using digital image processing techniques, calculates the area of damage field, and degree of injury is found out according to formula calculating.It is first Pixel calibration is first carried out, it, will then with the digital picture before the acquisition machined material milling of coloured plate scanner and after milling The target area of image is subtracted each other before and after milling, and shows after subtracting each other as a result, determining damage field area and calculating damage Hurt the factor;
Specific step is as follows for method:
The calibration of step 1. pixel
The conversion relation between physical size and pixel is determined with a camera special calibrating plate, in coloured plate scanner A particular circle area S is selected in the image that scan process obtains, and calculates the number of the pixel contained in the circular area N, then size S representated by single pixel0, it is calculated by formula (1):
S0=S/n (1)
Step 2. milling traversing of probe
The top layer of the CFRP sample of process side is painted into white, these samples are then placed in air 1 hour, preferably Identification and measurement delamination area;Upper surface paste 10 reflective marker points, using coloured plate scanner obtain milling before and mill Digital picture after cutting;
Step 3. image subtraction
The reflective marker point on former and later two images of milling is successively selected by same sequence, and records corresponding reflective marker point Coordinate value in respective image utilizes affine transform algorithm by the target of corresponding position on two images before and after milling later Point coordinate value carries out matching coincidence, obtains two images being completely coincident, and show.It manually selects after converting on image Then the target area of image before and after milling is subtracted each other and shows the knot after subtracting each other to reduce calculation amount in target area Fruit, there is no the region of any variation before and after all millings, subtracting each other rear gray value becomes 0, and changed region is then not It is 0;
Obtained damage field is simultaneously reversely carried out binaryzation by step 4. binaryzation, there was only the image in whole region black With white visual effect, then result is subjected to reverse process.Black is presented in damaged portion after processing, and rest part is white Color can highlight the region of milling inconsequent in this way, convenient for the operation of damaged area is defined below.
Step 5. determines damage field area and calculates damage factor
Degree of injury judges according to the formula:
Wherein, Fd-areaIt is damage factor, size is used to judge the degree of damage;AdFor the area of damage field;A0For The area of radial cutting, A0=aeL, wherein ae is radial cutting depth, and L is the length for being milled edge;
First calculate the area A of damage fieldd, AdThe picture that size × damage field contains representated by=single pixel The number of vegetarian refreshments;A is calculated further according to the length L of radial cutting depth ae, processing edge0=aeL.Further according to formula (2) value of damage factor is found out
The beneficial effects of the invention are as follows this method can the machining damage to carbon fibre composite quickly evaluated, Calculation method is simple, and economic cost is low.Measurement method is simple, and the requirement to survey crew is low;Meanwhile this method is to required measurement The dependence of size is low, to increase the reliability of result.
Detailed description of the invention
Fig. 1 is that the image subtraction method of embodiment determines damage zone final form: (a) is image before milling in figure, is (b) milling Rear image is cut, is (c) image after image subtraction.
Fig. 2 is experiment filled circles array calibrating plate used.
When Fig. 3 is speed of mainshaft 2500r/min, the corresponding damage factor calculated value of the different amount of feeding, abscissa is per tooth The amount of feeding, unit are millimeter/tooth, and ordinate is damage factor.
Specific embodiment
Below by the detailed implementation that the present invention will be described in detail of attached drawing and technical solution.
The composite material that the present embodiment uses is impregnated with the T800 carbon fiber system of P2352 epoxy resin by multidirectional CFRP plate At.The stacking sequence of CFRP plate is [- 45 °/0 °/45 °/90 °], [90 °/45 °/0 °/- 45 °].Composite material thickness about 5.25mm, Fiber volume fraction is 60%.CFRP specimen size long 100mm, wide 50mm.It is processed in 500 3 axis high speed CNC of Mikron HSM Edge trimming experiment is carried out on center.With speed of mainshaft 2500r/min, radial cutting depth is kept constant.With feed engagement For 0.05mm/ tooth, specific step is as follows for method:
The calibration of step 1. pixel
As shown in Fig. 2, test filled circles array calibrating plate used, outer dimension is 100 × 100mm, center away from 8mm, array 7 × 7, circle breadth product is 64 × 64mm.The area of each circular pattern is 16mm in the scaling board2, in scanner A circle, circular area 15mm are selected in the image that scan process obtains2, calculate of the pixel contained in the circle Number is 32783, then size S representated by single pixel0, S0The pixel number contained in=circular area/circle= 4.6×10-4mm2
Step 2. milling traversing of probe with alcohol clears up surface impurity after making sample, and will be by the upper surface at milling edge With painting pen painted white, placement one hour air-dried wait paint.10 reflective marker points are pasted in upper surface, are later placed on test specimen On the glass plate of coloured plate scanner, using the scanning resolution of 1200ppi, scanning obtains the image before Milling Process, such as Shown in attached drawing 1 (a).Similarly, the image after available processing, as shown in attached drawing 1 (b).
Two true color images are converted to gray-scale intensity image by program in MATLAB by step 3. image subtraction, will The brightness of each pixel on image is indicated with numerical value.In order to reduce calculation amount, the small portion on original image is manually selected Subregion, damage field is integrally incorporated in, as effective coverage.Then by the gray scale before and after milling in effective coverage Image is subtracted each other, and the delamination area of milling induction is obtained.Needing to use ten mark points done front during subtracting each other will Two images are accomplished perfectly aligned.
Obtained damage field is simultaneously reversely carried out binaryzation by step 4. binaryzation, there was only the image in whole region black With white visual effect, then result is subjected to reverse process.Black is presented in damaged portion after processing, and rest part is white Color, as shown in attached drawing 1 (c).
Step 5. determines damage field area and calculates the effective coverage that damage factor observes selection, is calculated and wherein damages The number for hurting the pixel that region is contained is 143010, can find out the area A of damage fieldd, AdRepresentated by=single pixel The number of pixel that contains of size × damage field, calculated result Ad=65.7846mm2.According to radial cutting depth Degree ae=2.5mm, the length L=50mm for processing edge obtain A0=aeL=125mm2.It is asked further according to the formula (2) of damage factor Damage factor is out
Attached drawing 3 is that the speed of mainshaft is 2500r/min, the corresponding damage factor meter of the different amount of feeding obtained using this method Calculation value.The experimental results showed that feed engagement is bigger under same rotating speed, damage factor is bigger, that is, damages more serious.

Claims (1)

1. a kind of fibre reinforced composites processing effect evaluation method, characterized in that this method uses Digital Image Processing skill Art analysis, calculates the area of damage field, and degree of injury is found out according to formula calculating;Pixel calibration is carried out first, then with coloured silk Color flat bed scanner obtains the digital picture before machined material milling and after milling, by the target area of image before and after milling into Row subtracts each other, and shows after subtracting each other as a result, determining damage field area and calculating damage factor;The specific steps of method are such as Under:
The calibration of step 1. pixel
The conversion relation between physical size and pixel is determined with a camera special calibrating plate, in coloured plate scanner scanning It handles and selects a particular circle area S in obtained image, calculate the number n of the pixel contained in the circular area, then Size S representated by single pixel0, it is calculated by formula (1):
S0=S/n (1)
Step 2. milling traversing of probe
White is painted into the upper surface of the CFRP sample edge of process side, these samples are then placed in air 1 hour, more preferably Ground identification and measurement delamination area;Upper surface paste 10 reflective marker points, using coloured plate scanner obtain milling before and Digital picture after milling;
Step 3. image subtraction
The reflective marker point on former and later two images of milling is successively selected by same sequence, and records corresponding reflective marker point each From the coordinate value in image, the target point of corresponding position on two images before and after milling is sat using affine transform algorithm later Scale value carries out matching coincidence, obtains two images being completely coincident, and show, manually selects the target after converting on image Then the target area of image before and after milling is subtracted each other and shown after subtracting each other as a result, all to reduce calculation amount in region It is that there is no the regions of any variation for milling front and back, subtracting each other rear gray value becomes 0, and changed region is not then 0;
Step 4. binaryzation is simultaneously reversed
Obtained damage field is subjected to binaryzation, so that the image in whole region there was only black and white visual effect, then will knot Fruit carries out reverse process, and black is presented in damaged portion after processing, and rest part is white, in this way can will be before and after milling Inconsistent region highlights, convenient for the operation of damaged area is defined below,
Step 5. determines damage field area and calculates damage factor
Degree of injury judges according to the formula:
Wherein, Fd-areaIt is damage factor, size is used to judge the degree of damage;AdFor the area of damage field;A0For radial direction The area of cutting, A0=aeL, wherein ae is radial cutting depth, and L is the length for being milled edge;
First calculate the area A of damage fieldd, AdThe pixel that size × damage field contains representated by=single pixel Number;A is calculated further according to radial cutting depth ae, the length L for being milled edge0=aeL, further according to formula (2) Find out the value of damage factor
CN201710096197.7A 2017-02-23 2017-02-23 A kind of fibre reinforced composites processing effect evaluation method Expired - Fee Related CN106940318B (en)

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CN108416087B (en) * 2018-01-26 2020-02-18 大连理工大学 Method for predicting milling damage depth of carbon fiber composite material
US11373296B1 (en) 2022-02-22 2022-06-28 King Abdulaziz University System and method for analysis of chip and burr formation in drilled fiber reinforced plastic composites using image processing

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CN104608799A (en) * 2014-12-12 2015-05-13 郑州轻工业学院 Information fusion technology based train wheel set tread damage online detection and recognition method
CN105138842A (en) * 2015-08-26 2015-12-09 大连理工大学 Representation method of drilling damage to carbon fiber composite
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