CN106939535A - Cutting is cleared up and unloading rock ballast integrated apparatus - Google Patents
Cutting is cleared up and unloading rock ballast integrated apparatus Download PDFInfo
- Publication number
- CN106939535A CN106939535A CN201710194211.7A CN201710194211A CN106939535A CN 106939535 A CN106939535 A CN 106939535A CN 201710194211 A CN201710194211 A CN 201710194211A CN 106939535 A CN106939535 A CN 106939535A
- Authority
- CN
- China
- Prior art keywords
- cutting
- flat car
- blower fan
- integrated apparatus
- rock ballast
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B27/00—Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
- E01B27/02—Placing the ballast; Making ballastway; Redistributing ballasting material; Machines or devices therefor; Levelling means
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H15/00—Removing undesirable matter, e.g. rubbish, from the land, not otherwise provided for
Abstract
Maintained equipment technical field is cleared up the present invention relates to railway bed, it is a kind of cutting cleaning and unloading rock ballast integrated apparatus, it includes flat car, flat car is provided with least a set of cutting cleaner, and cutting cleaner includes the first motor, the second motor, electric cabinet, blower fan, spiral blanking vacuum tank, three-way pipe and sandbox.Reasonable and compact in structure of the present invention, it is easy to use, its cutting cleaner is arranged on flat car, is drawn by means of railcar, is drawn to by railcar up to the cleaning place specified, sand is cleared up, the present invention needs seldom time just to realize cleaning work, has greatly saved manpower and time, has improved railway skylight utilization rate, the present invention can also be unloaded ballast using sandbox simultaneously, with good economic benefit.
Description
Technical field
Maintained equipment technical field is cleared up the present invention relates to railway bed, is a kind of cutting cleaning and unloading rock ballast integration
Device.
Background technology
At present, there is no special cutting cleaning equipment during railroad maintenance, cleaning cutting, the sand in windbreak, cinder are all
It is to be completed by manpower, Xinjiang is in big Blown-sand soil section, enters every year after inlet air season, in cutting, windbreak draws and can be accumulated in ditch big
The sand and cinder of amount, influence railway operation safety, conventional cleaning work is completed by manpower, can only during manpower operation
Sand is fitted into gunnysack by railway skylight point, sand is attached on flat car by manpower again when flat car passes through, is put down
Wooden handcart moves sand in the place of unloading specified, and is unloaded by manpower；In addition, the roadbed of railroad track makes for a long time
The situation of rock ballast missing occurs during, the stable security of roadbed is influenceed, is currently to unload quarrel car using K-type to be supplemented
Rock ballast, K-type unloads quarrel car needs and applies carrying out operation in the railway skylight phase, and unloading quarrel car using K-type carries out operating cost costliness, takes
Railway Window time, influences the effective time of the railway system.
The content of the invention
The invention provides a kind of cutting cleaning and unloading rock ballast integrated apparatus, overcome above-mentioned prior art no
Foot, it can be effectively solved present in existing railway bed cleaning maintenance process, and manual cleaning wastes time and energy, efficiency of construction is relatively low,
The problem of high cost, the influence railway system normally run, there is potential safety hazard.
The technical scheme is that realized by following measures：A kind of cutting cleaning and unloading rock ballast are integrally disguised
Put, including flat car, flat car is provided with least a set of cutting cleaner, cutting cleaner include the first motor, the second motor,
Electric cabinet, blower fan, spiral blanking vacuum tank, three-way pipe and sandbox, the first motor and blower fan are fixedly mounted on the right side of flat car
Side upper end, the clutch end of the first motor and the power intake of blower fan are connected；Sandbox is fixedly mounted on a left side for flat car
Side upper end；Spiral blanking vacuum tank is fixedly mounted on the flat car upper end between sandbox and blower fan；Spiral blanking vacuum tank
Air inlet is provided with the husky flexible pipe of suction；The bottom sand outlet of spiral blanking vacuum tank is provided with husky flow controller, the second motor it is dynamic
Power output end is connected with falling the power intake of husky flow controller, falls the outlet of husky flow controller and the first interface of three-way pipe is connected,
Connecting tube, the air outlet of blower fan and the second of three-way pipe are provided between the gas outlet of spiral blanking vacuum tank and the air inlet of blower fan
Interface is connected；Delivery pipe is connected with 3rd interface of three-way pipe, the outlet of delivery pipe is connected with the inside of sand storage tank, sandbox
Provided with sand tube is unloaded, sand tube is unloaded provided with gate.
Here is the further optimization and/or improvements to foregoing invention technical scheme：
Air filter is serially connected with above-mentioned connecting tube.
Above-mentioned air filter is screw type duster.
Above-mentioned blower fan is roots blower；Or/and, flat car is fixedly mounted on by oblique rope at four angles of sandbox
On.
Filter is provided with the import of the husky flexible pipe of above-mentioned suction；Or/and, the air outlet of blower fan and the second interface of three-way pipe
The pipeline of connection is provided with check (non-return) valve.
Left and right is side by side provided with two sets of cutting cleaners on above-mentioned flat car.
Reasonable and compact in structure of the present invention, easy to use, its cutting cleaner is arranged on flat car, by means of railcar
Traction, is drawn to up to the cleaning place specified by railcar, sand is cleared up, and present invention needs seldom time can
To realize cleaning work, manpower and time have greatly been saved, railway skylight utilization rate has been improved, while the present invention can be with profit
Ballast is unloaded with sandbox, with good economic benefit, with it is safe, laborsaving, easy, efficient the characteristics of.
Brief description of the drawings
Accompanying drawing 1 is the main structure diagram of the embodiment of the present invention one.
Accompanying drawing 2 is the overlooking the structure diagram of the embodiment of the present invention one.
Accompanying drawing 3 is the main structure diagram of inventive embodiments two.
Coding in accompanying drawing is respectively：1 is flat car, and 2 be cutting cleaner, and 3 be the first motor, and 4 be the second motor, 5
It is spiral blanking vacuum tank for blower fan, 6,7 be three-way pipe, and 8 be sandbox, and 9 is inhale husky flexible pipe, and 10 be to fall husky flow controller, and 11 are
Connecting tube, 12 be delivery pipe, and 13 be air filter, and 14 be oblique rope, and 15 be filter, and 16 be electric cabinet, and 17 is unload sand tube,
18 be check (non-return) valve.
Embodiment
The present invention is not limited by following embodiments, can technique according to the invention scheme and actual conditions it is specific to determine
Embodiment.
In the present invention, for the ease of description, the description of the relative position relation of each part is according to Figure of description 1
Butut mode be described, such as：The position relationship of forward and backward, upper and lower, left and right etc. is the Butut according to Figure of description
Direction is determined.
With reference to embodiment and accompanying drawing, the invention will be further described：
Embodiment one：As shown in accompanying drawing 1,2, cutting cleaning and unloading rock ballast integrated apparatus include flat car 1, flat car 1
Be provided with least a set of cutting cleaner 2, cutting cleaner 2 include the first motor 3, the second motor 4, electric cabinet 16, blower fan 5,
Spiral blanking vacuum tank 6, three-way pipe 7 and sandbox 8, the first motor 3 and blower fan 5 are fixedly mounted on the right side upper end of flat car 1,
The clutch end of first motor 3 is connected with the power intake of blower fan 5；Sandbox 8 is fixedly mounted on the left side of flat car 1
End；Spiral blanking vacuum tank 6 is fixedly mounted on the upper end of flat car 1 between sandbox 8 and blower fan 5；Spiral blanking vacuum tank 6
Air inlet is provided with the husky flexible pipe 9 of suction；The bottom sand outlet of spiral blanking vacuum tank 6 is provided with husky flow controller 10, the second motor 4
Clutch end be connected with falling the power intake of husky flow controller 10, fall the first of the outlet of husky flow controller 10 and three-way pipe 7
Interface is connected, and connecting tube 11, the air outlet of blower fan 5 are provided between the gas outlet of spiral blanking vacuum tank 6 and the air inlet of blower fan 5
It is connected with the second interface of three-way pipe 7；Delivery pipe 12, the outlet and storage of delivery pipe 12 are connected with 3rd interface of three-way pipe 7
The inside connection of husky tank, the first motor 3 and the second motor 4 are electrically connected by cable with electric cabinet 16 respectively, and sandbox 8 is provided with
Sand tube 17 is unloaded, sand tube 17 is unloaded provided with gate.In the present invention, cutting cleaner 2 is arranged on flat car 1, and flat car 1 can be with
It is connected with railcar, completes to inhale husky and rock ballast slag dumping function using railcar traction, blower fan 5 produces negative-pressure air-flow when inhaling husky
The husky flexible pipe 9 of suction is flowed through, husky flexible pipe 9 is inhaled and sucks sand, cinder, sand, cinder are fallen into spiral blanking vacuum tank 6, and are passed through
Fall husky flow controller 10 to fall into three-way pipe 7, the air-flow after separating with sand, cinder enters blower fan 5, blower fan 5 by connecting tube 11
The sand fallen into three-way pipe 7, cinder are transported in sandbox 8 by the air-flow of air outlet by delivery pipe 12, railcar traction
Flat car 1 arrives specified location, opens the gate unloaded on sand tube 17, is arranged the sand in sandbox 8, cinder by unloading sand tube 17
Go out；Meanwhile, the present invention can also fill rock ballast in sandbox 8 in advance during going to cutting to clear up place, and passing by needs
When supplementing the section of rock ballast, the gate unloaded on sand tube 17 is opened, rock ballast is unloaded, it is not necessary to apply for that K-type unloads quarrel car in addition
Operation, greatlys save cost, improves railway skylight utilization rate.The present invention realize cleaning cutting in, windbreak draw ditch in product
The function of husky and cinder, cutting cleaner 2 is arranged on flat car 1, is drawn by means of railcar, is drawn to and reached by railcar
The cleaning place specified, is cleared up sand, and the present invention needs seldom time just to realize cleaning work, greatly saves
About manpower and time, railway skylight utilization rate is improved, while the present invention can also be unloaded using sandbox 8 to ballast
Car, with good economic benefit.There is spiral blanking plate inside spiral blanking vacuum tank 6, sand, cinder are along spiral blanking plate
Fall and enter to fall husky flow controller 10.
It can clear up above-mentioned cutting and unload rock ballast integrated apparatus and further optimize or/and change according to actual needs
Enter：
As shown in accompanying drawing 1,2, air filter 13 is serially connected with above-mentioned connecting tube 11.Air filter 13 can be under spiral
The air-flow that material vacuum tank 6 enters blower fan 5 is filtered, it is to avoid sand, cinder enter blower fan 5, blower fan 5 is caused to damage, air
Cleaner 13 can protect blower fan 5 well, extend the service life of blower fan 5.
As shown in accompanying drawing 1,2, above-mentioned air filter 13 is screw type duster.Screw type duster is to utilize rotary pneumatic
The deduster that centrifugal force produced by stream separates grit from dust-contained airflow, it is adaptable to which the particle such as sand, cinder compares
The separation of big impurity, dedusting.
As shown in accompanying drawing 1,2, above-mentioned blower fan 5 is roots blower；Or/and, pass through oblique rope 14 at four angles of sandbox 8
It is fixedly mounted on flat car 1.Roots blower is simple in construction, easily manufactured, it is adaptable to which the gas of low-pressure occasion is conveyed and added
Pressure, it is also possible to make vavuum pump.Sandbox 8 is fixed on flat car 1 with oblique rope 14, being more firmly mounted for sandbox 8 is carried
The reliability of the high present invention.
As shown in accompanying drawing 1,2, filter 15 is provided with the import of the husky flexible pipe 9 of above-mentioned suction；Or/and, the air outlet of blower fan 5
The pipeline being connected with the second interface of three-way pipe 7 is provided with check (non-return) valve 18.The filter 15 inhaled at the husky import of flexible pipe 9 can be to paper
The impurity such as piece, packaging bag, leaf are filtered, and are prevented that these impurity from entering and are inhaled husky flexible pipe 9.Check (non-return) valve 18 can be prevented from falling sand
The sand that flow controller 10 comes out enters blower fan 5, protects blower fan 5, extends the service life of blower fan 5.
Embodiment two：As shown in Figure 3, left and right is provided with two sets of cutting cleaners 2 side by side on above-mentioned flat car 1.Flat car 1
Two sets of cutting cleaners 2 of upper setting, can double cutting cleaning efficiency, shorten the activity duration, improve railway skylight profit
With rate.
Above technical characteristic constitutes embodiments of the invention, and it has stronger adaptability and implementation result, can basis
The non-essential technical characteristic of increase and decrease is actually needed, to meet the demand of different situations.
The use process of the embodiment of the present invention：
（1）The sand cleared up in cutting：
Premise：On the flat car 1 that cutting cleaner 2 is arranged on to railcar, drawn by railcar.
Before cleaning, the start button of blower fan 5 is pressed, checks whether the rotation direction of the belt pulley of blower fan 5 is consistent with the direction of arrow,
Audiovisual machine working order, operating button is pressed after operating 5 minutes to 10 minutes, into after normal operation, is shut down, is loaded onto suction
The husky start of flexible pipe 9 carries out inhaling husky operation.
The suction nozzle for inhaling husky flexible pipe 9 should be lifted after hours, after machine dallies 1 minute to 2 minutes, press blower fan 5 and stop
Only button, deenergization.
Method of disposal：User of service will check whether each part of cutting cleaner 2 is intact, there is the problems such as non-loosening, breakage,
Trial operation machine, good rear can be used.
（2）The sand cleared up in windbreak drawing ditch：
Premise：On the flat car 1 that cutting cleaner 2 is arranged on to railcar, drawn by railcar.
Before cleaning, the start button of blower fan 5 is pressed, checks whether the rotation direction of the belt pulley of blower fan 5 is consistent with the direction of arrow,
Audiovisual machine working order, operating button is pressed after operating 5 minutes to 10 minutes, into after normal operation, is shut down, is loaded onto suction
The husky start of flexible pipe 9 carries out inhaling husky operation.
The suction nozzle for inhaling husky flexible pipe 9 should be lifted after hours, after machine dallies 1 minute to 2 minutes, press blower fan 5 and stop
Only button, deenergization.
Method of disposal：User of service will check whether each part of cutting cleaner 2 is intact, there is the problems such as non-loosening, breakage,
Trial operation machine, good rear can be used.
（3）Unload ballast：
Premise：Cutting cleaner 2 is arranged on railcar flat car 1, drawn by railcar.
Cutting cleaner 2 can unload quarrel car to K-type using sandbox 8 and equally realize that ballast is unloaded, and utilize the storage of sandbox 8
Object space, ballast is loaded in sandbox 8, drawn by railcar to place of unloading, by the lock on 8 liang of side dumping sand tubes 17 of sandbox
Door is opened, and ballast is unloaded automatically.
Method of disposal：When ballast is unloaded, forbid personnel station in place of unloading.
By field test, the present invention is final to realize the work(of interior cleaning cutting, sand in windbreak drawing ditch and cinder
Can, cutting cleaner 2 is arranged on flat car 1, is drawn by railcar, is drawn to by railcar with reaching the cleaning specified
Point, is cleared up sand, and cutting cleaner 2 can reach the sand and cinder for drawing 7m3 per hour.
The cleaning work of 7m3 sands and cinder is completed, 15 people and the railway Window time of 4 hours is manually needed, and it is sharp
3 people is only needed to the application present invention 2 hours can just realize cleaning work, largely save manpower and time,
Railway skylight utilization rate is improved, while the present invention can also be unloaded ballast using sandbox 8.
Claims (10)
1. a kind of cutting cleaning and unloading rock ballast integrated apparatus, it is characterised in that including flat car, flat car is provided with least
A set of cutting cleaner, cutting cleaner includes the first motor, the second motor, electric cabinet, blower fan, spiral blanking vacuum tank, three
Siphunculus and sandbox, the first motor and blower fan are fixedly mounted on the right side upper end of flat car, the clutch end of the first motor with
The power intake connection of blower fan；Sandbox is fixedly mounted on the left side upper end of flat car；Spiral blanking vacuum tank is fixedly mounted
Flat car upper end between sandbox and blower fan；The air inlet of spiral blanking vacuum tank is provided with the husky flexible pipe of suction；Spiral blanking
The bottom sand outlet of vacuum tank is provided with husky flow controller, the clutch end of the second motor and the power input for falling husky flow controller
End connection, falls the outlet of husky flow controller and the first interface of three-way pipe is connected, the gas outlet of spiral blanking vacuum tank and blower fan
Connecting tube is provided between air inlet, the air outlet of blower fan and the second interface of three-way pipe are connected；Connect on 3rd interface of three-way pipe
Delivery pipe is connected to, the outlet of delivery pipe is connected with the inside of sand storage tank, sandbox unloads sand tube provided with lock provided with sand tube is unloaded
Door.
2. cutting cleaning according to claim 1 and unloading rock ballast integrated apparatus, it is characterised in that concatenated in connecting tube
There is air filter.
3. cutting according to claim 2 cleaning and unloading rock ballast integrated apparatus, it is characterised in that air filter is
Screw type duster.
4. cutting cleaning and unloading rock ballast integrated apparatus according to claim 1 or 2 or 3, it is characterised in that blower fan is
Roots blower；Or/and, it is fixedly mounted at four angles of sandbox by oblique rope on flat car.
5. cutting cleaning and unloading rock ballast integrated apparatus according to claim 1 or 2 or 3, it is characterised in that inhale husky soft
Filter is provided with the import of pipe；Or/and, the pipeline of the second interface connection of the air outlet and three-way pipe of blower fan is provided with only
Inverse valve.
6. cutting cleaning according to claim 4 and unloading rock ballast integrated apparatus, it is characterised in that inhale entering for husky flexible pipe
Filter is provided with mouthful；Or/and, the pipeline of the second interface connection of the air outlet and three-way pipe of blower fan is provided with check (non-return) valve.
7. cutting cleaning and unloading rock ballast integrated apparatus according to claim 1 or 2 or 3, it is characterised in that flat car
Upper left and right is side by side provided with two sets of cutting cleaners.
8. cutting cleaning according to claim 4 and unloading rock ballast integrated apparatus, it is characterised in that left and right on flat car
Side by side provided with two sets of cutting cleaners.
9. cutting cleaning according to claim 5 and unloading rock ballast integrated apparatus, it is characterised in that left and right on flat car
Side by side provided with two sets of cutting cleaners.
10. cutting cleaning according to claim 6 and unloading rock ballast integrated apparatus, it is characterised in that left and right on flat car
Side by side provided with two sets of cutting cleaners.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710194211.7A CN106939535A (en) | 2017-03-28 | 2017-03-28 | Cutting is cleared up and unloading rock ballast integrated apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710194211.7A CN106939535A (en) | 2017-03-28 | 2017-03-28 | Cutting is cleared up and unloading rock ballast integrated apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106939535A true CN106939535A (en) | 2017-07-11 |
Family
ID=59464266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710194211.7A Pending CN106939535A (en) | 2017-03-28 | 2017-03-28 | Cutting is cleared up and unloading rock ballast integrated apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106939535A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1100161A (en) * | 1993-03-04 | 1995-03-15 | 弗兰茨普拉沙铁路机械工业股份有限公司 | A ballast grading machine |
| CN1145430A (en) * | 1995-09-04 | 1997-03-19 | 弗兰茨普拉塞铁路机械工业股份有限公司 | Machinery for repairing rail base |
| CN104532780A (en) * | 2014-12-31 | 2015-04-22 | 昆明中铁大型养路机械集团有限公司 | Railway ballast sand removal vehicle |
| JP2015212114A (en) * | 2014-05-02 | 2015-11-26 | 北海道旅客鉄道株式会社 | Vehicle for sand sprinkling, and sand sprinkling method |
| CN105803992A (en) * | 2014-12-31 | 2016-07-27 | 中国铁路总公司 | Device for absorbing and separating railway ballast bed sand deposition |
| CN206666946U (en) * | 2017-03-28 | 2017-11-24 | 乌鲁木齐铁路局库尔勒工务段 | Cutting is cleared up and unloading rock ballast integrated apparatus |
-
2017
- 2017-03-28 CN CN201710194211.7A patent/CN106939535A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1100161A (en) * | 1993-03-04 | 1995-03-15 | 弗兰茨普拉沙铁路机械工业股份有限公司 | A ballast grading machine |
| CN1145430A (en) * | 1995-09-04 | 1997-03-19 | 弗兰茨普拉塞铁路机械工业股份有限公司 | Machinery for repairing rail base |
| JP2015212114A (en) * | 2014-05-02 | 2015-11-26 | 北海道旅客鉄道株式会社 | Vehicle for sand sprinkling, and sand sprinkling method |
| CN104532780A (en) * | 2014-12-31 | 2015-04-22 | 昆明中铁大型养路机械集团有限公司 | Railway ballast sand removal vehicle |
| CN105803992A (en) * | 2014-12-31 | 2016-07-27 | 中国铁路总公司 | Device for absorbing and separating railway ballast bed sand deposition |
| CN206666946U (en) * | 2017-03-28 | 2017-11-24 | 乌鲁木齐铁路局库尔勒工务段 | Cutting is cleared up and unloading rock ballast integrated apparatus |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170711 |
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| RJ01 | Rejection of invention patent application after publication |