CN106935666A - A kind of novel photovoltaic material and preparation method and purposes - Google Patents

A kind of novel photovoltaic material and preparation method and purposes Download PDF

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Publication number
CN106935666A
CN106935666A CN201710263720.0A CN201710263720A CN106935666A CN 106935666 A CN106935666 A CN 106935666A CN 201710263720 A CN201710263720 A CN 201710263720A CN 106935666 A CN106935666 A CN 106935666A
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photovoltaic material
novel photovoltaic
preparation
antireflective coating
ammonium carbonate
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CN106935666B (en
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孙铁囤
姚伟忠
汤平
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Changzhou EGing Photovoltaic Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/02168Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Electromagnetism (AREA)
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  • Photovoltaic Devices (AREA)
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Abstract

The invention belongs to photovoltaic material preparation field, more particularly to a kind of novel photovoltaic material and its production and use.From tetraethyl orthosilicate and ammonium carbonate, both are sufficiently mixed under normal temperature, add F127 templates, heating response, washs and be vacuum dried after cooling under an inert atmosphere, to its microwave treatment and calcines, novel photovoltaic material is obtained.Preparation process is simple of the invention, material are cheap and easy to get, and the high transmission rate of novel photovoltaic material determines that it can widely be applied in area of solar cell.

Description

A kind of novel photovoltaic material and preparation method and purposes
Technical field
The invention belongs to photovoltaic material preparation field, more particularly to a kind of novel photovoltaic material and preparation method thereof and use On the way.
Background technology
As thin film solar cell technologies constantly develop, efficient thin-film solar cell research obtained it is huge into Just.All back-contact electrodes (IBC) battery structure of Sunpower companies of U.S. exploitation, the battery back of the body is all designed into by its gate-shaped electrode Face, both positive and negative polarity cross arrangement, up to 23%, laboratory peak efficiency reaches 24.2% to volume production efficiency.However, Sunpower's is complete The step of preparation process of back electrode cell structure is very various, and PANASONIC it is also proposed the battery that HIT and IBC is combined, cost Height certainly will will also turn into the bottleneck that scale of mass production is promoted.Additionally, this kind of preceding surface matte of battery still uses conventional structure, therefore There is very big room for promotion on preceding surface to the absorption aspect of light.
The preceding surface outermost layer of thin-film solar cells is antireflective coating, the structure touched first as sunshine, and its is anti- The height for penetrating rate and transmissivity directly determines the photoelectric transformation efficiency of whole solar cell.Current solar battery antireflective film It is the structure influence using silicon nitride as material, silicon nitride anti-reflecting film compact structure, although light reflectivity is not high, but densification Light transmittance, causes its light transmittance low.And ultraviolet is high in sunshine medium wave length energy, improve material UV transparent rate into It is vital one side.The demand increasingly urgent to clean energy resource to meet people, it is necessary to develop a kind of new Photovoltaic material solves such problem.
The content of the invention
The purpose of the present invention:For the low problem of current silicon nitride anti-reflecting film light transmittance, there is provided a kind of novel photovoltaic material Material and preparation method thereof, the film is used to substitute traditional silicon nitride anti-reflecting film, and the saturating of solar cell is significantly increased Light rate.
Technical scheme:A kind of novel photovoltaic material is provided, the preparation method of the material is, from positive silicic acid , be sufficiently mixed for both under normal temperature by ethyl ester and ammonium carbonate, F127 templates is added, under an inert atmosphere heating response, after cooling Wash and be vacuum dried, to its microwave treatment and calcine, novel photovoltaic material is obtained.There is provided this novel photovoltaic material simultaneously Preparation method, concrete operation step includes:
(1) tetraethyl orthosilicate and ammonium carbonate are selected, both is thoroughly mixed uniformly under normal temperature, 1 hour is stood, is obtained Tetraethyl orthosilicate and ammonium carbonate mixture;
(2) to F127 templates are added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, new mixing is obtained Compound, new mixture is transferred in tube furnace, is reacted 12~20 hours under the conditions of inert atmosphere, 70~90 DEG C, cooling After wash, under 80 DEG C of vacuum environments dry 1~2 hour, last microwave treatment, be obtained presoma;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 400~500 DEG C, calcining removes template, system Obtain novel photovoltaic material.
Preferably, tetraethyl orthosilicate, ammonium carbonate and F127 templates mol ratio are 1~3 in step (1):1:0.3~ 0.8。
Preferably, inert atmosphere is the one kind in nitrogen, helium, argon gas in step (2).
Preferably, the hydro-thermal reaction time is 14~15 hours in step (2).
Obtained novel photovoltaic material of the invention is used to prepare the antireflective coating of thin-film solar cells.
Technique effect of the invention:In the course of reaction of step of the present invention (2), ammonium carbonate heat resolve is into ammonia and two Carbonoxide, ammonia has reproducibility, and by the high price Si reduction in tetraethyl orthosilicate, carbon dioxide prevents reduction during the course of the reaction Silicon stack afterwards builds the structure to form densification, and ammonium carbonate has decisive work in material forms special Micro porosity configuration process With while formation of the template to pore space structure has guiding function.Ultraviolet in the size and sunshine of material is in together An order of magnitude, ultraviolet can occur diffraction on material, and the light transmittance of material has been significantly increased, and the material is found in practice The light reflectivity of material is not reduced correspondingly, has been lifted on the contrary.Preparation process is simple of the invention, material are cheap and easy to get, The high transmission rate of novel photovoltaic material determines that it can widely be applied in area of solar cell.
Brief description of the drawings
Fig. 1 be embodiment 1 prepare novel photovoltaic material TEM figure, the wavelength of ultraviolet between 10nm to 400nm, Fig. 1 illustrates that the present invention has successfully prepared the material of pore space structure size and ultraviolet wavelength in the same order of magnitude.
Specific embodiment
Embodiment 1
Prepare novel photovoltaic material:
(1) 1mol tetraethyl orthosilicates and 2mol ammonium carbonates are selected, both are thoroughly mixed in beaker under normal temperature It is even, 1 hour is stood, tetraethyl orthosilicate and ammonium carbonate mixture is obtained;
(2) to the F127 templates that 0.5mol is added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, obtain To new mixture, new mixture is transferred in tube furnace, in N2Atmosphere, react 16 hours under the conditions of 80 DEG C, after cooling Washing, dries 1 hour, last microwave treatment under 80 DEG C of vacuum environments, and presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 450 DEG C, calcining removes template, is obtained new Type photovoltaic material.
Prepare novel photovoltaic material antireflective coating and Si3N4Antireflective coating:
(1) 2g novel photovoltaic materials are coated in FTO glass surfaces, then it is revolved with 6000r/min rotating speeds with sol evenning machine Apply 2 minutes, the chlorobenzene of 2mL is added drop-wise on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of conditions Under it is heated 15 minutes, novel photovoltaic material antireflective coating is obtained;
(2) the conventional Si of 2g is coated in FTO glass surfaces3N4Material, then with sol evenning machine with 6000r/min rotating speeds to it Spin coating 2 minutes, is added drop-wise to the chlorobenzene of 2mL on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of bars It is heated 15 minutes under part, Si is obtained3N4Antireflective coating.
Using U.S. Lamda 900PE ultraviolet-visible spectrophotometers test novel photovoltaic material antireflective coating and Si3N4The transmissivity and reflectivity of antireflective coating:Novel photovoltaic material antireflective coating reflectivity is 5%, and transmissivity is 92%; Si3N4Antireflective coating reflectivity is 7%, and transmissivity is 80%.
Embodiment 2
Prepare novel photovoltaic material:
(1) 1mol tetraethyl orthosilicates and 1mol ammonium carbonates are selected, both are thoroughly mixed in beaker under normal temperature It is even, 1 hour is stood, tetraethyl orthosilicate and ammonium carbonate mixture is obtained;
(2) to the F127 templates that 0.3mol is added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, obtain To new mixture, new mixture is transferred in tube furnace, in N2Atmosphere, react 16 hours under the conditions of 80 DEG C, after cooling Washing, dries 1 hour, last microwave treatment under 80 DEG C of vacuum environments, and presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 450 DEG C, calcining removes template, is obtained new Type photovoltaic material.
Prepare novel photovoltaic material antireflective coating and Si3N4Antireflective coating:
(1) 2g novel photovoltaic materials are coated in FTO glass surfaces, then it is revolved with 6000r/min rotating speeds with sol evenning machine Apply 2 minutes, the chlorobenzene of 2mL is added drop-wise on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of conditions Under it is heated 15 minutes, novel photovoltaic material antireflective coating is obtained;
(2) the conventional Si of 2g is coated in FTO glass surfaces3N4Material, then with sol evenning machine with 6000r/min rotating speeds to it Spin coating 2 minutes, is added drop-wise to the chlorobenzene of 2mL on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of bars It is heated 15 minutes under part, Si is obtained3N4Antireflective coating.
Using U.S. Lamda 900PE ultraviolet-visible spectrophotometers test novel photovoltaic material antireflective coating and Si3N4The transmissivity and reflectivity of antireflective coating:Novel photovoltaic material antireflective coating reflectivity is 4%, and transmissivity is 92%; Si3N4Antireflective coating reflectivity is 8%, and transmissivity is 82%.
Embodiment 3
Prepare novel photovoltaic material:
(1) 1mol tetraethyl orthosilicates and 3mol ammonium carbonates are selected, both are thoroughly mixed in beaker under normal temperature It is even, 1 hour is stood, tetraethyl orthosilicate and ammonium carbonate mixture is obtained;
(2) to the F127 templates that 0.8mol is added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, obtain To new mixture, new mixture is transferred in tube furnace, in N2Atmosphere, react 16 hours under the conditions of 80 DEG C, after cooling Washing, dries 1 hour, last microwave treatment under 80 DEG C of vacuum environments, and presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 450 DEG C, calcining removes template, is obtained new Type photovoltaic material.
Prepare novel photovoltaic material antireflective coating and Si3N4Antireflective coating:
(1) 2g novel photovoltaic materials are coated in FTO glass surfaces, then it is revolved with 6000r/min rotating speeds with sol evenning machine Apply 2 minutes, the chlorobenzene of 2mL is added drop-wise on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of conditions Under it is heated 15 minutes, novel photovoltaic material antireflective coating is obtained;
(2) the conventional Si of 2g is coated in FTO glass surfaces3N4Material, then with sol evenning machine with 6000r/min rotating speeds to it Spin coating 2 minutes, is added drop-wise to the chlorobenzene of 2mL on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of bars It is heated 15 minutes under part, Si is obtained3N4Antireflective coating.
Using U.S. Lamda 900PE ultraviolet-visible spectrophotometers test novel photovoltaic material antireflective coating and Si3N4The transmissivity and reflectivity of antireflective coating:Novel photovoltaic material antireflective coating reflectivity is 6%, and transmissivity is 90%; Si3N4Antireflective coating reflectivity is 8%, and transmissivity is 79%.
Embodiment 4
Prepare novel photovoltaic material:
(1) 1mol tetraethyl orthosilicates and 2mol ammonium carbonates are selected, both are thoroughly mixed in beaker under normal temperature It is even, 1 hour is stood, tetraethyl orthosilicate and ammonium carbonate mixture is obtained;
(2) to the F127 templates that 0.5mol is added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, obtain To new mixture, new mixture is transferred in tube furnace, in N2Atmosphere, react 12 hours under the conditions of 70 DEG C, after cooling Washing, dries 1 hour, last microwave treatment under 80 DEG C of vacuum environments, and presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 400 DEG C, calcining removes template, is obtained new Type photovoltaic material.
Prepare novel photovoltaic material antireflective coating and Si3N4Antireflective coating:
(1) 2g novel photovoltaic materials are coated in FTO glass surfaces, then it is revolved with 6000r/min rotating speeds with sol evenning machine Apply 2 minutes, the chlorobenzene of 2mL is added drop-wise on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of conditions Under it is heated 15 minutes, novel photovoltaic material antireflective coating is obtained;
(2) the conventional Si of 2g is coated in FTO glass surfaces3N4Material, then with sol evenning machine with 6000r/min rotating speeds to it Spin coating 2 minutes, is added drop-wise to the chlorobenzene of 2mL on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of bars It is heated 15 minutes under part, Si is obtained3N4Antireflective coating.
Using U.S. Lamda 900PE ultraviolet-visible spectrophotometers test novel photovoltaic material antireflective coating and Si3N4The transmissivity and reflectivity of antireflective coating:Novel photovoltaic material antireflective coating reflectivity is 7%, and transmissivity is 88%; Si3N4Antireflective coating reflectivity is 8%, and transmissivity is 81%.
Embodiment 5
Prepare novel photovoltaic material:
(1) 1mol tetraethyl orthosilicates and 2mol ammonium carbonates are selected, both are thoroughly mixed in beaker under normal temperature It is even, 1 hour is stood, tetraethyl orthosilicate and ammonium carbonate mixture is obtained;
(2) to the F127 templates that 0.5mol is added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, obtain To new mixture, new mixture is transferred in tube furnace, in N2Atmosphere, react 20 hours under the conditions of 90 DEG C, after cooling Washing, dries 1 hour, last microwave treatment under 80 DEG C of vacuum environments, and presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 500 DEG C, calcining removes template, is obtained new Type photovoltaic material.
Prepare novel photovoltaic material antireflective coating and Si3N4Antireflective coating:
(1) 2g novel photovoltaic materials are coated in FTO glass surfaces, then it is revolved with 6000r/min rotating speeds with sol evenning machine Apply 2 minutes, the chlorobenzene of 2mL is added drop-wise on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of conditions Under it is heated 15 minutes, novel photovoltaic material antireflective coating is obtained;
(2) the conventional Si of 2g is coated in FTO glass surfaces3N4Material, then with sol evenning machine with 6000r/min rotating speeds to it Spin coating 2 minutes, is added drop-wise to the chlorobenzene of 2mL on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of bars It is heated 15 minutes under part, Si is obtained3N4Antireflective coating.
Using U.S. Lamda 900PE ultraviolet-visible spectrophotometers test novel photovoltaic material antireflective coating and Si3N4The transmissivity and reflectivity of antireflective coating:Novel photovoltaic material antireflective coating reflectivity is 8%, and transmissivity is 89%; Si3N4Antireflective coating reflectivity is 7%, and transmissivity is 81%.
Comparative example 1
Prepare novel photovoltaic material:
(1) 1mol tetraethyl orthosilicates are selected, to the F127 templates that 0.5mol is added in tetraethyl orthosilicate, is mixed Thing, mixture is transferred in tube furnace, in N2Atmosphere, react 16 hours under the conditions of 80 DEG C, washed after cooling, in 80 DEG C of vacuum Dried 1 hour under environment, last microwave treatment, presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 450 DEG C, calcining removes template, is obtained new Type photovoltaic material.
Prepare novel photovoltaic material antireflective coating and Si3N4Antireflective coating:
(3) 2g novel photovoltaic materials are coated in FTO glass surfaces, then it is revolved with 6000r/min rotating speeds with sol evenning machine Apply 2 minutes, the chlorobenzene of 2mL is added drop-wise on the macropore antireflection film material thin layer for rotating after 1 minute, in 150 DEG C of conditions Under it is heated 15 minutes, novel photovoltaic material antireflective coating is obtained;
The saturating of novel photovoltaic material antireflective coating is tested using U.S. Lamda 900PE ultraviolet-visible spectrophotometers Penetrate rate and reflectivity:Novel photovoltaic material antireflective coating reflectivity is 25%, and transmissivity is 69%.

Claims (6)

1. a kind of novel photovoltaic material, it is characterised in that the preparation method of the nano material is:From tetraethyl orthosilicate and carbon , be sufficiently mixed for both under normal temperature by sour ammonium, adds F127 templates, under an inert atmosphere heating response, and washing is simultaneously true after cooling Sky is dried, and to its microwave treatment and is calcined, and novel photovoltaic material is obtained.
2. a kind of preparation method of novel photovoltaic material as claimed in claim 1, it is characterised in that described preparation method bag Include:
(1) tetraethyl orthosilicate and ammonium carbonate are selected, both is thoroughly mixed uniformly under normal temperature, 1 hour is stood, positive silicon is obtained Acetoacetic ester and ammonium carbonate mixture;
(2) to F127 templates are added in tetraethyl orthosilicate obtained in step (1) and ammonium carbonate mixture, new mixing is obtained Thing, new mixture is transferred in tube furnace, is reacted 12~20 hours under the conditions of inert atmosphere, 70~90 DEG C, after cooling Washing, dries 1~2 hour, last microwave treatment under 80 DEG C of vacuum environments, and presoma is obtained;
(3) presoma obtained in step (2) is calcined 2 hours under the conditions of 400~500 DEG C, calcining removes template, is obtained new Type photovoltaic material.
3. the preparation method of novel photovoltaic material as claimed in claim 2, it is characterised in that tetraethyl orthosilicate in step (1), Ammonium carbonate and F127 templates mol ratio are 1~3:1:0.3~0.8.
4. the preparation method of novel photovoltaic material as claimed in claim 2, it is characterised in that inert atmosphere is in step (2) One kind in nitrogen, helium, argon gas.
5. the preparation method of novel photovoltaic material as claimed in claim 2, it is characterised in that in step (2) during hydro-thermal reaction Between be 14~15 hours.
6. a kind of purposes of novel photovoltaic material as claimed in claim 1, it is characterised in that the photovoltaic material is used to prepare The antireflective coating of thin-film solar cells.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109103277A (en) * 2018-07-27 2018-12-28 五邑大学 A kind of UV photodetector and preparation method thereof based on ZnO nano grid

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JP2004289034A (en) * 2003-03-25 2004-10-14 Canon Inc Treatment method for zinc oxide film and method for manufacturing photovoltaic element using same
CN101995589A (en) * 2009-08-14 2011-03-30 比亚迪股份有限公司 Method for preparing silica antireflective film
CN102153290A (en) * 2010-12-03 2011-08-17 中国科学院上海硅酸盐研究所 Method for preparing porosity-adjustable nano porous antireflection film by doping organic template
CN102584024A (en) * 2012-01-19 2012-07-18 蚌埠玻璃工业设计研究院 Preparation method of efficient increased-transmission and antireflection glass

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Publication number Priority date Publication date Assignee Title
CN1226684A (en) * 1998-02-20 1999-08-25 中国科学院山西煤炭化学研究所 Preparation of membrane for preventing injury from laser beam
JP2004289034A (en) * 2003-03-25 2004-10-14 Canon Inc Treatment method for zinc oxide film and method for manufacturing photovoltaic element using same
CN101995589A (en) * 2009-08-14 2011-03-30 比亚迪股份有限公司 Method for preparing silica antireflective film
CN102153290A (en) * 2010-12-03 2011-08-17 中国科学院上海硅酸盐研究所 Method for preparing porosity-adjustable nano porous antireflection film by doping organic template
CN102584024A (en) * 2012-01-19 2012-07-18 蚌埠玻璃工业设计研究院 Preparation method of efficient increased-transmission and antireflection glass

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109103277A (en) * 2018-07-27 2018-12-28 五邑大学 A kind of UV photodetector and preparation method thereof based on ZnO nano grid
CN109103277B (en) * 2018-07-27 2020-06-12 五邑大学 Ultraviolet photoelectric detector based on ZnO nano grid and preparation method thereof

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