CN106933199A - Manufacturing monitoring system and method - Google Patents
Manufacturing monitoring system and method Download PDFInfo
- Publication number
- CN106933199A CN106933199A CN201511025103.4A CN201511025103A CN106933199A CN 106933199 A CN106933199 A CN 106933199A CN 201511025103 A CN201511025103 A CN 201511025103A CN 106933199 A CN106933199 A CN 106933199A
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- CN
- China
- Prior art keywords
- station
- component
- bar code
- production
- information
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention provides a kind of manufacturing monitoring system, and the system includes：Acquisition module, the bar code reader for obtaining each station scans the information of the component for obtaining, wherein, time when scanning the information of the component for obtaining including scan components；Determining module, the time required to the information for scanning the component for obtaining respectively according to the bar code reader of two neighboring station calculates the production of each station；And reminding module, provide corresponding prompting for the production required time according to each station being calculated.Present invention also offers a kind of production monitoring method.The present invention can monitor the condition of production of each station based on each station to the sweep time of component.
Description
Technical field
The present invention relates to producing line management domain, more particularly to a kind of manufacturing monitoring system and
Method.
Background technology
Current component needs manually to scan each of the component in each station of streamline
The bar code of individual component is obtaining the details such as supplier etc. of each component.However, people
Work scanning is time-consuming, and treatment effeciency and correctness be not high, and manager cannot also monitor often
The condition of production of individual station.
The content of the invention
In view of the foregoing, it is necessary to which a kind of manufacturing monitoring system is provided, can be based on
Each station monitors the condition of production of each station to the sweep time of component.
In view of the foregoing, a kind of production monitoring method of offer is provided, can be with base
The condition of production of each station monitored to the sweep time of component in each station.
The manufacturing monitoring system includes：One electronic equipment and the electronic equipment are logical
The master controller and the master controller for interrogating connection communicate the multiple from control of connection
Device, and with the plurality of multiple bar code readers for being communicated respectively from controller and being connected, institute
State multiple bar code readers and be located at different station respectively, wherein：The master controller,
For being scanned from the multiple bar code reader for obtaining each station from controller
The information of the component for arriving, wherein, the information for scanning the component for obtaining includes scanning group
Time during part；The master controller, is additionally operable to the bar of each acquired station
The information that code reader scans the component for obtaining is sent to the electronic equipment；It is described
Electronic equipment, obtains for being scanned respectively according to the bar code reader of two neighboring station
Component information calculate each station production the time required to；And the electronic equipment,
It is additionally operable to provide corresponding the time required to the production according to each station being calculated
Prompting.
The manufacturing monitoring system includes：Acquisition module, for obtaining each station
Bar code reader scans the information of the component for obtaining, wherein, scan the group for obtaining
The information of part includes time during scan components；Determining module, for according to adjacent two
The information that the bar code reader of individual station scans the component for obtaining respectively calculates each station
Production the time required to；And reminding module, for according to each work being calculated
Corresponding prompting is given the time required to the production stood.
The production monitoring method includes：Obtaining step, obtains the bar code of each station
Reader scans the information of the component for obtaining, wherein, scan the component that obtains
Information includes time during scan components；Step is determined, according to two neighboring station
The information that bar code reader scans the component for obtaining respectively calculates the production institute of each station
Take time；And prompting step, needed for the production according to each station being calculated
Time provides corresponding prompting.Compared to prior art, production monitoring system of the invention
System and method, can monitor each work to the sweep time of component based on each station
The condition of production stood.
Brief description of the drawings
Fig. 1 is the running environment schematic diagram of manufacturing monitoring system preferred embodiment of the present invention.
Fig. 2 illustrates different station of the component in streamline.
Fig. 3 is the functional block diagram of manufacturing monitoring system preferred embodiment of the present invention.
Fig. 4 is the flow chart of production monitoring method preferred embodiment of the present invention.
Main element symbol description
Following specific embodiment will further illustrate the present invention with reference to above-mentioned accompanying drawing.
Specific embodiment
Refering to shown in Fig. 1, being manufacturing monitoring system of the present invention (hereinafter referred to as monitoring system)
Preferred embodiment running environment schematic diagram.Fig. 2 show illustration component in stream
The different station of waterline.
In the present embodiment, monitoring system 10 is run in electronic equipment 1, is flowed for monitoring
Needed for the production of each station (Fig. 2 only shows two station 71,72) on waterline 7
Time.The person liable 8 of each station is responsible for providing corresponding component, and each station is carried
The component of confession is used to be assembled into a complete product.For example, the person liable 8 of station 71
It is responsible for providing the component " A " shown in Fig. 2, the person liable 8 of station 72 is responsible for providing Fig. 2
Shown component " B ".Each component corresponds to a bar code respectively, with record group respectively
The relevant information of part.Such as component " A " correspondence bar code 61, component " B " correspondence bar
Code 62.The bar code can be one-dimension code, or Quick Response Code.The component
Relevant information can include the sequence number (serial number, SN) of component, supply
The information such as business, date of manufacture.
In the present embodiment, each station is provided with 30, bar of a photo switches, photo sensors
Code reader 40 and a prompting equipment 50.
In the present embodiment, electronic equipment 1 passes through network (such as Ethernet) and main control
The communication connection of device 2.The other end of the master controller 2 is by RS-485 ports and multiple
Communicated from controller 20 (two are only shown in Fig. 1) and connected.Each is logical from controller 20
Cross I/O ports to be connected with the foundation communication of photo switches, photo sensors 30 of one of station, and lead to
Cross RS-232 ports and set up communication company with the bar code reader 40 of one of station
Connect.Additionally, each also passes through I/O ports from controller 20 with one of station
Prompting equipment 50 sets up communication connection.
In the present embodiment, the main controller 2 and from controller 20 can be PLC technology
Device (Programmable Logic Controller, PLC).The prompting equipment 50
Can be luminaire, the light of multiple color can be sent.In other embodiments,
The prompting equipment can also be speech ciphering equipment.
The photo switches, photo sensors 30 are used to sense the component on conveyer belt 3.The present embodiment
In, the photo switches, photo sensors 30 include transmitting terminal 31 and receiving terminal 32.The transmitting terminal 31
For launching infrared ray, the receiving terminal 32 is used to receive transmitted by the transmitting terminal 31
Infrared ray.The transmitting terminal 31 and receiving terminal 32 correspond to be arranged on as shown in Figure 2 respectively
Conveyer belt 3 both sides.In the present embodiment, when component be sent to by conveyer belt 3 it is described
When transmitting terminal 31 and middle receiving terminal 32, by component can block the institute of the transmitting terminal 31
The infrared ray of transmission, causes the infrared ray transmitted by the transmitting terminal 31 to be reflected back toward institute
When stating transmitting terminal 31, the photo switches, photo sensors 30 send a signal to corresponding from control
Device processed 20, judges that the photo switches, photo sensors 30 are felt from controller 20 when the signal is received
Measure component.
It is described to show that photo switches, photo sensors 30 are felt in judgement from controller 20 in the present embodiment
When measuring component, the bar code on the scan components of delays time to control bar code reader 40, to sweep
Retouch the information of securing component.When scanning the information of the component for obtaining including scan components
Time, the sequence number of component, supplier, date of manufacture etc..
In the present embodiment, it is described from controller 20 by controlling the transfer rate of conveyer belt 3
The bar code come on the scan components of bar code reader 40 described in delays time to control.
In the present embodiment, the bar code reader 40 is by the information of accessed component
Send to it is corresponding from controller 20, by from controller 20 by accessed component
Information is transmitted to master controller 2.The master controller 2 is by the letter of accessed component
Breath is sent to the electronic equipment 1.
In the present embodiment, the bar code reading that can also be according to corresponding to from controller 20
The result of the bar code of the scan components of device 40 is taken, the corresponding prompting equipment 50 of control is sent out
Go out corresponding prompting.Specifically, when the successful scan of the bar code reader 40 is described in
It is described to control the prompting equipment 50 to send from controller 20 during bar code on component
The first kind is pointed out, for example, send green glow.When the bar code reader 40 could not successfully be swept
The bar code on the component is retouched, such as continuous scanning fail repeatedly to successful scan is arrived
It is described to control the prompting equipment 50 to send from controller 20 during bar code on component
Equations of The Second Kind is pointed out, for example, send feux rouges, to point out whether person liable 8 provides mistake
Component.
In the present embodiment, the bar code reader 40 can read for auto-focusing bar code
Device.The bar code reader 40 is arranged on the support frame 5 shown in Fig. 2.In the present embodiment,
The bar code reader 40 can be on support frame 5 along the Y-direction and Z-direction shown in Fig. 2
Make position adjustment.The bar code reader 40 can be according to need with respect to the height of conveyer belt 3
The entire area of the component of scanning is set.For example, being conventional notes with the component
As a example by the shell of this computer, 600mm is preferably highly could be arranged to so that described
The sweep limits of bar code reader 40 can have the substantially scope of 384mm*307mm.
In the present embodiment, the control system 10 includes one or more modules, described
One or more modules are stored in the memory 11 of the electronic equipment 1 and by processing
Device 12 is performed, to complete the function of present invention offer.For example, refer to shown in Fig. 3,
The control system 10 includes acquisition module 101, determining module 102 and reminding module
103.Module alleged by the present invention is the program segment for completing a specific function, on each mould
The function of block will be specifically described in the flow chart of figure 4.
As shown in figure 4, being the flow chart of production monitoring method preferred embodiment of the present invention.
According to different demands, the execution sequence of the step in flow chart shown in Fig. 4 can be with
Change, some steps can be omitted.
Step 401, acquisition module 101 obtains the institute of bar code reader 40 of each station
The information of the component that scanning is obtained.
As previously described, master controller 2 gets each work from each from controller 20
After the bar code reader 40 stood scans the information of the component for obtaining, will can scan
To the information of component be sent to the electronic equipment 1.So described acquisition module 101
The bar code reader 40 that each station can be got scans the letter of the component for obtaining
Breath.
In the present embodiment, form (such as Excel of form of the acquisition module 101
Form) bar code reader 40 of record each station scans the component that obtains
Information.The form can include multiple fields, and the plurality of field can include each work
The title stood, each component is in the sweep time of each station, and each component
Information etc..The acquisition module 101 is also by form storage to memory 11.
In other embodiments, the acquisition module 101 can also be at predetermined time intervals
By the form synchronized update to external equipment for example with the company of communicating of the electronic equipment 1
In the server for connecing.
Step 402, bar code reader of the determining module 102 according to two neighboring station
The time required to 40 information for scanning the component for obtaining respectively calculate the production of each station.
When as previously described, scanning the information of the component for obtaining including scan components
Time.
In the present embodiment, the determining module 102 is by certain component in current station
Sweep time subtracts the component in the sweep time of previous station to obtain current station
The time required to production.
As a example by the time required to calculate the production of the station 72 shown in Fig. 2, station 71
Person liable 8 in station 71 provide component " A ", correspondingly, when station 71
Bar code reader 40 when sensing component " A ", the bar code reader of station 71
40 can be scanned to the bar code 61 of the component " A ".When the component " A " is passed
Send band 3 from station 71 be sent to station 72 when, the person liable 8 of station 72 is in station
72 provide component " B ", when the bar code reader 40 of station 71 senses component
When " A " and component " B ", the bar code reader 40 of station 72 again can be to component " A "
Bar code 61 and the bar code 62 of component " B " be scanned.So described determining module
Component " A " can be subtracted the component " A " by 102 in the sweep time of station 72 to exist
The sweep time of station 71.The determining module 101 this is subtracted each other the time for obtaining and is made
The time required to the production of component " B " being provided for the person liable 8 of station 72.
Step 403, production of the reminding module 103 according to each station being calculated
Required time provides corresponding prompting.
In the present embodiment, needed for the production that the reminding module 103 will be calculated
Time is compared with default standard time scope, is made accordingly according to comparative result
Prompting.
Specifically, the reminding module 103 can in the table, to production institute
The station taken time higher than the standard time scope is with the first color (such as red)
Sign, to the station the time required to producing between the standard time scope with second
Color (such as yellow) is indicated, and the standard time model is less than to production required time
The station enclosed is with the third color (such as green) sign.
Additionally, in actual production process, after all component is assembled into complete product,
Also the quality of product is detected, the determining module 102 can also be in above-mentioned table
The testing result of each component is recorded in lattice.Such as described determining module 102 can be in the table
Increase a row in lattice newly, and testing result is recorded in the field corresponding to each component.
Based on the testing result that each component is have recorded in above table, in the present embodiment,
The determining module 102 can also further provide for an operation interface for user to each
Component is made further inquiry and is analyzed.
Specifically, the determining module 102 can be in response to user in the operation interface
In input, the number corresponding to the input with the user is obtained out from the form
According to.The determining module 102 is also for further analysis to acquired data, will divide
Analysis result is shown to user.
For example, the determining module 102 can get scanning day from the form
Phase belongs to all problems component in the specified time period.The determining module 102 is also analyzed
Go out the quantity of acquired all problems component, and every kind of problem component accounts for whole groups
The ratio of part.
It should be noted last that, above example is only used to illustrate technology of the invention
Scheme and it is unrestricted, it will be understood by those within the art that, can be to this hair
Bright technical scheme is modified or equivalent, without deviating from technical solution of the present invention
Spirit and scope.
Claims (10)
1. a kind of manufacturing monitoring system, it is characterised in that including：One electronic equipment,
The master controller and master controller communication being connected with electronic equipment communication connect
Connect multiple from controller, and with the plurality of multiple for being communicated respectively from controller and being connected
Bar code reader, the multiple bar code reader is located at different station respectively, wherein：
The master controller, for obtaining each station from controller from the multiple
Bar code reader scans the information of the component for obtaining, wherein, scan the group for obtaining
The information of part includes time during scan components；
The master controller, is additionally operable to the bar code reader of each acquired station
The information for scanning the component for obtaining is sent to the electronic equipment；
The electronic equipment, for being distinguished according to the bar code reader of two neighboring station
The time required to the information of the component that scanning is obtained calculates the production of each station；And
The electronic equipment, is additionally operable to the production according to each station being calculated
Required time provides corresponding prompting.
2. manufacturing monitoring system as claimed in claim 1, it is characterised in that this is
System also includes and the multiple multiple photoelectricity sensing for being communicated respectively from controller and being connected
Device, the plurality of photo switches, photo sensors are used to sense respectively the component of the different station.
3. manufacturing monitoring system as claimed in claim 2, it is characterised in that described
Multiple is from controller when corresponding photo switches, photo sensors sense component, and control is corresponding
Bar code reader to component scans.
4. manufacturing monitoring system as claimed in claim 1, it is characterised in that this is
Unite and also include and the multiple multiple prompting equipment for being communicated respectively from controller and being connected,
The bar code of the multiple bar code reader scan components from controller according to corresponding to
As a result, corresponding prompting equipment is controlled to send corresponding prompting.
5. a kind of manufacturing monitoring system, it is characterised in that the system includes：
Acquisition module, the bar code reader for obtaining each station scans what is obtained
The information of component, wherein, when scanning the information of the component for obtaining including scan components
Time；
Determining module, for being scanned respectively according to the bar code reader of two neighboring station
The time required to the information of the component for obtaining calculates the production of each station；And
Reminding module, for being taken according to the production of each station being calculated
Between provide corresponding prompting.
6. manufacturing monitoring system as claimed in claim 5, it is characterised in that described
The bar code reader of form record each station of acquisition module form is scanned
The information of the component for obtaining, the form includes multiple fields, and the plurality of field includes every
The title of individual station, each component are in the sweep time of each station, and each group
The information of part.
7. manufacturing monitoring system as claimed in claim 6, it is characterised in that described
Reminding module is higher than the default standard time to production required time in the table
The station of scope with the first color marking, to production the time required between the standard
The station of time range is less than described with second color marking to production required time
The station of standard time scope is with the third color marking.
8. a kind of production monitoring method, it is characterised in that the method includes：
Obtaining step, the bar code reader for obtaining each station scans the component for obtaining
Information, wherein, scan the component for obtaining information include scan components when when
Between；
Determine step, the bar code reader according to two neighboring station scans obtain respectively
Component information calculate each station production the time required to；And
Prompting step, the time required to production according to each station being calculated to
Go out corresponding prompting.
9. production monitoring method as claimed in claim 8, it is characterised in that described
In obtaining step, the bar code reader institute of each station is recorded with the form of form
The information of the component that scanning is obtained, the form includes multiple fields, the plurality of field bag
Title, each component of each station are included in the sweep time of each station, and often
The information of individual component.
10. production monitoring method as claimed in claim 9, it is characterised in that described
Prompting step in, in the form to production the time required to higher than default standard when
Between scope station with the first color marking, to production the time required between the mark
The station of quasi- time range is less than institute with second color marking to production required time
The station of standard time scope is stated with the third color marking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511025103.4A CN106933199A (en) | 2015-12-30 | 2015-12-30 | Manufacturing monitoring system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511025103.4A CN106933199A (en) | 2015-12-30 | 2015-12-30 | Manufacturing monitoring system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106933199A true CN106933199A (en) | 2017-07-07 |
Family
ID=59441965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511025103.4A Pending CN106933199A (en) | 2015-12-30 | 2015-12-30 | Manufacturing monitoring system and method |
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| Country | Link |
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| CN (1) | CN106933199A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110244674A (en) * | 2019-06-11 | 2019-09-17 | Oppo（重庆）智能科技有限公司 | The detection method and detection system of production process, storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110244674A (en) * | 2019-06-11 | 2019-09-17 | Oppo（重庆）智能科技有限公司 | The detection method and detection system of production process, storage medium |
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Application publication date: 20170707 |