CN106927795A - A kind of preventing hydration processing method of magnesia-calcium brick - Google Patents

A kind of preventing hydration processing method of magnesia-calcium brick Download PDF

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CN106927795A
CN106927795A CN201710214164.8A CN201710214164A CN106927795A CN 106927795 A CN106927795 A CN 106927795A CN 201710214164 A CN201710214164 A CN 201710214164A CN 106927795 A CN106927795 A CN 106927795A
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magnesia
parts
granularity
calcium brick
calcium
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王健骁
王新杰
张义先
尹斌
金钊
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Haicheng Zhongxing High-Grade Magnesia Brick Co Ltd
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Haicheng Zhongxing High-Grade Magnesia Brick Co Ltd
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Abstract

The present invention relates to a kind of preventing hydration processing method of magnesia-calcium brick, the magnesia-calcium brick is by the magnesia of various granularities, fused magnesite and α-Al2O3Powder, bonding agent composition, preventing hydration treatment is carried out after mixing, discharging, shaping, heat treatment, selection;The preventing hydration processing procedure of magnesia-calcium brick is:The magnesia-calcium brick of sort out is placed in closed vessel, is soaked 2~4 hours in addition waterproof agent, while additional 0.1~0.3MPa/cm2Pressure carry out osmosis;Waterproof agent is organosilicon and acetylacetone,2,4-pentanedione, the mixed solution of esters of silicon acis;Magnesia-calcium brick taking-up nature is dried or dried by immersion after terminating;Raw material by optimizing magnesia-calcium brick of the invention is constituted and carries out osmosis using waterproof agent, can increase substantially the hydration-resistent of magnesia-calcium brick, is made magnesia-calcium brick more easy to maintain, transport and is stored, so that for the popularization and application of magnesia-calcium brick provide good condition.

Description

A kind of preventing hydration processing method of magnesia-calcium brick
Technical field
The present invention relates to technical field of fire resistant material production, more particularly to a kind of magnesia-calcium brick preventing hydration processing method.
Background technology
Magnesite-dolomite refractories are a kind of basic refractories, and the furnace lining of steelmaking converter is used as from the beginning of the sixties in last century Material, is that China's pneumatic steelmaking industrial expansion is made that contribution.To the end of the eighties in last century, because the popularization of magnesia-calcium brick should With, the consumption of magnesite-dolomite refractories is drastically reduced, almost it is eliminated.And since entering this century, with China's stainless steel The fast development produced with clean steel, various magnesite-dolomite refractories (have the work(of purification molten steel with its distinctive performance Can), relatively low price and the advantage in terms of environmental protection be taken seriously again.At present, it has been applied to stainless steel and clean in large quantities On the refining equipments of high-grade steel kind such as net steel, and developed with speed faster.
Current China's production and the magnesite-dolomite refractories for using include various fired magnesia-calcium bricks, unfired magnesia-calcium brick and magnesium calcium Matter tundish paint and ramming mass.Wherein unfired magnesia-calcium brick is with various calcium magnesites, fused magnesite and crystalline flake graphite as main former Material, bonding agent is made with waterless resin.The configuration of the material of brick is usually to do aggregate, fused magnesite and graphite with calcium magnesite to do fine powder.It is mixed Material, shaping, the unburned brick after shaping will be heat-treated at a temperature of 200~250 DEG C, solidify bonding agent, improve brick Intensity;Finally it is surface-treated with organic matter again, is prevented its aquation.
Magnesia-calcium brick CaO content is high, and it has the disadvantage easy aquation, makes its production and using by a definite limitation;Therefore, it is domestic All studied to the preventing hydration technology containing CaO refractory materials outward, main method is using carbonizatin method and phosphate impregnation method pair Particle surface containing CaO refractory raw materials is processed, or smears anhydrous organic material in particle, forms preventing hydration protective layer, CaO is hedged off from the outer world and reach the purpose for preventing aquation.Or some additives (TiO is added in dispensing2、ZrO2Deng), burning Additive generates the high temperature compound of hydration-resisting with CaO reactions during knot.These researchs are mostly in laboratory's examination at present Test the stage, be also not applied in industrial production.
The content of the invention
The invention provides a kind of preventing hydration processing method of magnesia-calcium brick, constitute and use by the raw material for optimizing magnesia-calcium brick Waterproof agent carries out osmosis, can increase substantially the hydration-resistent of magnesia-calcium brick, make magnesia-calcium brick it is more easy to maintain, transport and Storage, so that for the popularization and application of magnesia-calcium brick provide good condition.
In order to achieve the above object, the present invention is realized using following technical scheme:
A kind of preventing hydration processing method of magnesia-calcium brick, the magnesia-calcium brick is made up of following raw material ratio by weight:2mm≤ 20~30 parts of the magnesia of granularity < 4mm, 8~12 parts of the magnesia of 1mm≤granularity < 2mm, the magnesia 11 of 0mm≤granularity < 1mm~ 15 parts, 17~21 parts of the magnesia of 200 mesh;3~7 parts of the fused magnesite of 5mm≤granularity < 8mm, 1mm≤granularity < 3mm electric-melting magnesiums 3~7 parts of sand, 3~7 parts of the fused magnesite of 0≤granularity < 1mm, 6~9 parts of the fused magnesite of 200 mesh;α-the Al of 200 mesh2O3Powder 2 ~5 parts;2~5 parts of bonding agent;
Magnesia-calcium brick production process:By the magnesia of 2mm≤granularity < 4mm, the 1mm≤magnesia of granularity < 2mm, 5mm≤granularity Kneaded in fused magnesite, the 1mm≤granularity < 3mm fused magnesites input mixer of < 8mm, kneaded 2~5 minutes;It is subsequently adding Bonding agent kneads 3~6 minutes, is eventually adding the magnesia of 0mm≤granularity < 1mm, the magnesia of 200 mesh, 0mm≤granularity < 1mm α-the Al of fused magnesite, the fused magnesite of 200 mesh and 200 mesh2O3Powder, kneads 5~15 minutes;Discharge, be molded, be heat-treated, pick Choosing;
The treatment of magnesia-calcium brick preventing hydration:The magnesia-calcium brick of sort out is placed in closed vessel, add waterproof agent in immersion 2~ 4 hours, while additional 0.1~0.3MPa/cm2Pressure carry out osmosis;Waterproof agent is organosilicon and acetylacetone,2,4-pentanedione, silicon The mixed solution of acid esters;Each component ratio by weight is:85~95 parts of organosilicon;4~8 parts of acetylacetone,2,4-pentanedione;Esters of silicon acis 3~6 Part;Magnesia-calcium brick taking-up nature is dried or dried by immersion after terminating;
Finished product physical and chemical index:MgO >=96%, Fe2O3≤ 0.8%, SiO2≤ 1.0%, bulk density:3.25~3.30g/ cm3, apparent porosity≤18%, cold crushing strength >=60MPa, refractoriness under load >=1700 DEG C, thermal shock resistance >=16 time.
The bonding agent is made up of following components ratio by weight:0.5~5 part of boric acid or borax;1~7 part of vegetable oil; 1~3 part of hard pitch powder;1~3 part of zirconia powder.
Compared with prior art, the beneficial effects of the invention are as follows:
1) through waterproof agent osmosis, its particle surface can form the protection of isolation air to magnesia-calcium brick of the present invention Film, is substantially reduced to ambient humidity sensitiveness, and hydration-resisting ability is increased substantially, and is made magnesia-calcium brick more easy to maintain, transport and is stored; Requirement reduction of the magnesia-calcium brick of the present invention to packing, or its storage period can be extended under equal terms of packing;
2) hard pitch powder and zirconia powder are added in bonding agent, it is to avoid common magnesium calcareous brick is under applied at elevated temperature state Easy oversintering forms crackle causes the danger of drill steel;
3) magnesia-calcium brick of the present invention is made up of and technique optimizing raw material, and the apparent porosity for making finished bricks is reduced, volume Density increase, compressive resistance are improved, while having hydration-resisting ability very high, fully meet production stainless steel, clean steel contour The use requirement of the refining equipment of level steel grade.
Specific embodiment
A kind of preventing hydration processing method of magnesia-calcium brick of the present invention, the magnesia-calcium brick is by following raw material ratio by weight It is made:20~30 parts of the magnesia of 2mm≤granularity < 4mm, 8~12 parts of the magnesia of 1mm≤granularity < 2mm, 0mm≤granularity < 1mm 11~15 parts of magnesia, 17~21 parts of the magnesia of 200 mesh;3~7 parts of the fused magnesite of 5mm≤granularity < 8mm, 1mm≤granularity < 3~7 parts of 3mm fused magnesites, 3~7 parts of the fused magnesite of 0≤granularity < 1mm, 6~9 parts of the fused magnesite of 200 mesh;200 purposes α-Al2O32~5 parts of powder;2~5 parts of bonding agent;
Magnesia-calcium brick production process:By the magnesia of 2mm≤granularity < 4mm, the 1mm≤magnesia of granularity < 2mm, 5mm≤granularity Kneaded in fused magnesite, the 1mm≤granularity < 3mm fused magnesites input mixer of < 8mm, kneaded 2~5 minutes;It is subsequently adding Bonding agent kneads 3~6 minutes, is eventually adding the magnesia of 0mm≤granularity < 1mm, the magnesia of 200 mesh, 0mm≤granularity < 1mm α-the Al of fused magnesite, the fused magnesite of 200 mesh and 200 mesh2O3Powder, kneads 5~15 minutes;Discharge, be molded, be heat-treated, pick Choosing;
The treatment of magnesia-calcium brick preventing hydration:The magnesia-calcium brick of sort out is placed in closed vessel, add waterproof agent in immersion 2~ 4 hours, while additional 0.1~0.3MPa/cm2Pressure carry out osmosis;Waterproof agent is organosilicon and acetylacetone,2,4-pentanedione, silicon The mixed solution of acid esters;Each component ratio by weight is:85~95 parts of organosilicon;4~8 parts of acetylacetone,2,4-pentanedione;Esters of silicon acis 3~6 Part;Magnesia-calcium brick taking-up nature is dried or dried by immersion after terminating;
Finished product physical and chemical index:MgO >=96%, Fe2O3≤ 0.8%, SiO2≤ 1.0%, bulk density:3.25~3.30g/ cm3, apparent porosity≤18%, cold crushing strength >=60MPa, refractoriness under load >=1700 DEG C, thermal shock resistance >=16 time.
The bonding agent is made up of following components ratio by weight:0.5~5 part of boric acid or borax;1~7 part of vegetable oil; 1~3 part of hard pitch powder;1~3 part of zirconia powder.
Following examples are implemented under premised on technical solution of the present invention, give detailed implementation method and tool The operating process of body, but protection scope of the present invention is not limited to following embodiments.Method therefor is such as without spy in following embodiments Do not mentionlet alone and bright be conventional method.
【Embodiment】
Magnesia in the present embodiment use content of MgO for 97% medium-grade magnesite, MgO+Fe in fused magnesite2O3>=95%, SiO2≤ 1.0%.The weight ratio of each constitutive material is as shown in the table:
Magnesia-calcium brick production process:By the magnesia of 2mm≤granularity < 4mm, the 1mm≤magnesia of granularity < 2mm, 5mm≤granularity Kneaded in fused magnesite, the 1mm≤granularity < 3mm fused magnesites input mixer of < 8mm, kneaded 3 minutes;It is subsequently adding combination Agent is kneaded 6 minutes, is eventually adding magnesia, the magnesia of 200 mesh, the electric-melting magnesium of 0mm≤granularity < 1mm of 0mm≤granularity < 1mm α-the Al of sand, the fused magnesite of 200 mesh and 200 mesh2O3Powder, kneads 12 minutes;Discharging, shaping, heat treatment, selection;
The treatment of magnesia-calcium brick preventing hydration:The magnesia-calcium brick of sort out is placed in closed vessel, immersion 3 is small in adding waterproof agent When, while additional 0.15MPa/cm2Pressure carry out osmosis;Waterproof agent is organosilicon and acetylacetone,2,4-pentanedione, esters of silicon acis Mixed solution;Each component ratio by weight is:95 parts of organosilicon;7 parts of acetylacetone,2,4-pentanedione;4 parts of esters of silicon acis;Soak magnesium after terminating Calcium brick takes out nature and dries or dry;
The bonding agent is made up of following components ratio by weight:2 parts of boric acid;5 parts of vegetable oil;3 parts of hard pitch powder; 2 parts of zirconia powder.
Through inspection, the physical and chemical index of finished bricks is as shown in the table:
Physical and chemical index Embodiment 1 Embodiment 2 Embodiment 3
MgO% (w) 96.3 96.8 96.4
Fe2O3) % (w) 0.68 0.71 0.73
SiO2% (w) 0.93 0.92 0.87
Compressive resistance/MPa 73.6 72.9 69.8
Apparent porosity/% 17.2 16.7 17.4
Bulk density g/cm3 3.26 3.25 3.25
Thermal shock resistance, secondary (1100 DEG C, water-cooled) 21 20 21
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto, Any one skilled in the art the invention discloses technical scope in, technology according to the present invention scheme and its Inventive concept is subject to equivalent or change, should all be included within the scope of the present invention.

Claims (2)

1. the preventing hydration processing method of a kind of magnesia-calcium brick, it is characterised in that the magnesia-calcium brick is by following raw material ratio by weight It is made:20~30 parts of the magnesia of 2mm≤granularity < 4mm, 8~12 parts of the magnesia of 1mm≤granularity < 2mm, 0mm≤granularity < 1mm 11~15 parts of magnesia, 17~21 parts of the magnesia of 200 mesh;3~7 parts of the fused magnesite of 5mm≤granularity < 8mm, 1mm≤granularity < 3~7 parts of 3mm fused magnesites, 3~7 parts of the fused magnesite of 0≤granularity < 1mm, 6~9 parts of the fused magnesite of 200 mesh;200 purposes α-Al2O32~5 parts of powder;2~5 parts of bonding agent;
Magnesia-calcium brick production process:By the magnesia of 2mm≤granularity < 4mm, the magnesia of 1mm≤granularity < 2mm, 5mm≤granularity < 8mm Fused magnesite, 1mm≤granularity < 3mm fused magnesites input mixer in knead, knead 2~5 minutes;It is subsequently adding bonding agent Mixing 3~6 minutes, is eventually adding magnesia, the magnesia of 200 mesh, the electric-melting magnesium of 0mm≤granularity < 1mm of 0mm≤granularity < 1mm α-the Al of sand, the fused magnesite of 200 mesh and 200 mesh2O3Powder, kneads 5~15 minutes;Discharging, shaping, heat treatment, selection;
The treatment of magnesia-calcium brick preventing hydration:The magnesia-calcium brick of sort out is placed in closed vessel, immersion 2~4 is small in adding waterproof agent When, while additional 0.1~0.3MPa/cm2Pressure carry out osmosis;Waterproof agent is organosilicon and acetylacetone,2,4-pentanedione, silicic acid The mixed solution of ester;Each component ratio by weight is:85~95 parts of organosilicon;4~8 parts of acetylacetone,2,4-pentanedione;3~6 parts of esters of silicon acis; Magnesia-calcium brick taking-up nature is dried or dried by immersion after terminating;
Finished product physical and chemical index:MgO >=96%, Fe2O3≤ 0.8%, SiO2≤ 1.0%, bulk density:3.25~3.30g/cm3, show The porosity≤18%, cold crushing strength >=60MPa, refractoriness under load >=1700 DEG C, thermal shock resistance >=16 time.
2. the preventing hydration processing method of a kind of magnesia-calcium brick according to claim 1, it is characterised in that the bonding agent by with Lower component example composition by weight:0.5~5 part of boric acid or borax;1~7 part of vegetable oil;1~3 part of hard pitch powder;Oxidation 1~3 part of zirconium powder.
CN201710214164.8A 2017-04-01 2017-04-01 A kind of preventing hydration processing method of magnesia-calcium brick Pending CN106927795A (en)

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