CN106927317A - A kind of automation Wiring apparatus safeguarded for buried pipeline - Google Patents
A kind of automation Wiring apparatus safeguarded for buried pipeline Download PDFInfo
- Publication number
- CN106927317A CN106927317A CN201710261749.5A CN201710261749A CN106927317A CN 106927317 A CN106927317 A CN 106927317A CN 201710261749 A CN201710261749 A CN 201710261749A CN 106927317 A CN106927317 A CN 106927317A
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- CN
- China
- Prior art keywords
- pipeline
- wheel
- support frame
- annular support
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/40—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable
- B65H75/403—Carriage with wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
Abstract
The present invention relates to a kind of automation Wiring apparatus safeguarded for buried pipeline, the circumferential uniform multiple locating shafts of the inner ring of annular support frame honour annular support frame inner ring carry out it is radially spacing;Accordingly, the annular support frame at each end includes inside and outside two pieces of parallel supporting plates and by sandwiched intermediate support plate, collectively form it is outer in interior three ply board three board supporting structures;Rolling surface is set slightly to the positioning bearing of inner ring radially protruding by the axis of guide between inner support plate and intermediate support plate so that the rolling surface of each positioning bearing is contacted with pipeline periphery;Left on intermediate support plate and hold corresponding seam with locating shaft.Portable construction is simple, can easily and efficiently adapt to different tube diameters operation, allows pipeline gently to bear a heavy burden work;Annular support frame inner ring can be made has enough radial rigidities, and no matter rotate to that position can remain on is steady;By duct cleaning operation integrated with pipeline winding, substitute completely artificial.
Description
Technical field
The invention belongs to buried pipeline preservation & testing technical field, and in particular to a kind of to be intended to complete anti-on buried pipeline
The device of rotten adhesive tape winding work.
Background technology
Current buried cable, petroleum pipeline and major gas pipeline are required in outer surface wrap protective rubber band, especially
It is to need to be closely wound protective rubber band in petroleum pipeline located underground.Presently disclosed automatic pipeline anticorrosion adhesive tape winding sets
It is standby, including for holding pipeline and can allow the conduit saddle device that pipeline rotates, the apparatus structure is single, the movement and protection of equipment
The winding of adhesive tape, wrapup procedure can not be carried out synchronously, it is necessary to human assistance is completed, and winding effect is good, the width of spiral lap-joint
Degree is uneven.
Additionally, also having, some other anticorrosion glue tape for pipeline are wound and but wrapup procedure can be carried out synchronously because walking sets
Put itself relatively heavier, structure setting is not reasonable, thus pipeline bears a heavy burden too greatly when device is set on pipeline in itself, and
In order to be adapted, it is necessary to manual adjustment running gear according to no caliber, the big efficiency of workload is low, is unfavorable for pipe-line maintenance;
Additionally due to cleaning of the pipeline sheet before winding cannot be completed integrally, thus also need to artificially carry out pipeline cleaning relief
Wind works, and labor strength is big, and efficiency is low, wastes time and energy.
The content of the invention
The present invention is in order to solve the above technical problems, provide a kind of automation Wiring apparatus safeguarded for buried pipeline, knot
Structure sets reasonable, can easily and efficiently adapt to different tube diameters operation, allows pipeline gently to bear a heavy burden;And can be with cleaning apparatus for pipes mould
Blockization replaces combination, and duct cleaning operation integrated with pipeline winding is substituted artificial completely.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:
A kind of automation Wiring apparatus safeguarded for buried pipeline, including the annular support on pipeline periphery can be socketed on
Frame, is connected along the annular support frame at pipeline axial direction two ends by axial links;The inner periphery of annular support frame sets towards inner side
Putting can be along the rolling walking device of pipeline axial traveling;It is characterized in that:It is circumferential uniform many in the inner ring of annular support frame
Individual locating shaft honour annular support frame inner ring carry out radially it is spacing;Accordingly, the annular support frame at each end includes inside and outside flat
Capable two pieces of supporting plates and by sandwiched intermediate support plate, collectively form it is outer in interior three ply board three board supporting structures;In interior branch
Rolling surface is set slightly to the positioning bearing of inner ring radially protruding by the axis of guide between fagging and intermediate support plate so that each fixed
The rolling surface of position bearing is contacted with pipeline periphery;Left on intermediate support plate and hold corresponding seam with locating shaft.
Further, the positioning bearing, locking screw are set by the axis of guide between inner support plate and intermediate support plate
Mother directly locks the axis of guide in intermediate support plate in external support board.
Further, PTO is disposed therein on the annular support frame of one end, is provided with output shaft dynamic
Powershift gear, power gear is meshed after spur gear in the middle of multiple with the conical gear perpendicular to middle spur gear, conical gear
Output end on positive transport wheel is installed, the positive transport wheel is fixed on end annular and supports by an axially extended frame
On frame inner periphery;With this positive transport wheel as basic point, other are uniformly distributed on this wherein one end annular support frame inner periphery
Two passive walking wheels;Be uniformly arranged other three passive walking wheels on the annular support frame of the other end, positive transport wheel and
The wheel face of passive walking wheel is radially oriented center and protrudes from annular support frame inner periphery, and can be contacted with pipeline periphery and
Along pipeline axial rolling.
Further, active-passive road wheel includes standard orientation castor, and flexible tightening is set on the top of direction-caster
Mechanism, the flexible tightening mechanism forms support by four guide spiro rods, and one is all connected with the top and bottom of four guide spiro rods
Individual fixed plate, two fixed plates are parallel to each other;In space between two fixed plates, four centrally disposed supports of guide spiro rod
Screw rod, covers compression spring on studdle;Position adjustments by screw rod and studdle relative to fixed plate, can be manual
Adjust the upper mounted plate of each passive walking wheel and the distance of wheel body.
Further, the excircle outside of annular support frame is provided with what synchronously adhesive tape can be wound and be unreeled
Winding wheel and unreeling wheel;Power output shaft imparts power to the toothed disc parallel with spur gear in the middle of multiple by gear train,
Toothed disc is fixed on winding frame, and synchromesh gear is set on winding frame.
Further, the winding frame is fixed on the periphery outside of annular support frame, so that by winding on frame
Synchromesh gear drive winding wheel and unreeling wheel.
Further, winding wheel and unreeling wheel and the 6-9 degree inclination angle that the axial line of petroleum pipeline is in setting.
Further, cleaning device is set between the annular support frame at two ends, the cleaning device includes being revolved by two ends
Turn the cross arm bracket of support support, cross arm bracket is connected with abrading device by family and fixture, and the head of abrading device is connected with
Brushing tool;Another PTO is arranged on side where passive walking wheel, and little gear is driven by power transmission shaft, so as to drive same
The gear ring of step is rotated around pipeline, and runing rest is connected on gear ring and is driven by gear ring;Runing rest enable abrading device around
Pipeline rotates, and drives wire wheel rotation to realize that rust cleaning and brush are swept.
Further, PTO is hydraulic motor.
Using the replacement module, completing rust removing function using abrading device transformation need to only design a set of around pipeline rotating mechanism
Simple structure low cost, walking mechanism and its gear train is constant so that easy installation and removal, abrading device both can be with itself at a high speed
Rotation completes point rust cleaning, can realize the overall rust cleaning of pipeline around spiral pipeline motion again, and the module for realizing wind expands
Zhan Hua, accommodation is wider, the cleaning device and wind can synchronously be used alternatingly, fully achieve it is unmanned participate in it is complete from
Action industry.
Relative to prior art, the beneficial effects of the invention are as follows:
1st, the present invention drives road wheel to realize constant speed of the equipment on petroleum pipeline axial direction and moves by drive motor, and passes through
Put belt pulley and receive the synchronous folding and unfolding that belt pulley realizes petroleum pipeline protective rubber band, by petroleum pipeline while equipment is moved
Protective rubber band is closely wrapped in the outer surface of petroleum pipeline, while release layer is reclaimed being wrapped on receipts belt pulley, realizes
Mobile, winding, the mechanization of wrapup procedure;Further, structure setting of the present invention is rationally, right by three board supporting structures
It is more guaranteed in the fastening of pipeline, and because walking mechanism portable construction is simple, can easily and efficiently adapt to different tube diameters behaviour
Make, allow pipeline gently to bear a heavy burden work.
2nd, the present invention efficiently solves the problems, such as that circular device is not easy to be enclosed within petroleum pipeline, using the footpath of device inner ring
Can make the annular support frame inner ring there is enough radial rigidities to positioning, internally no matter delineation position and support, rotate to that
It is steady that individual position can remain on;Real effective has been accomplished to precise control of the protective rubber with lap-joint's overlap width
Ensure.
3rd, compact conformation of the present invention, and can be combined with the replacement of cleaning apparatus for pipes modularization, transformed using abrading device
Completing rust removing function need to only design a set of around pipeline rotating mechanism simple structure low cost, walking mechanism and its gear train is constant makes
Easy installation and removal is obtained, abrading device both can at a high speed be rotated completion point with itself and be eliminated rust, and can move realization around spiral pipeline again
The overall rust cleaning of pipeline, realizes the module expanded of wind, and accommodation is wider, and the cleaning device can with wind
It is used alternatingly with synchronous, duct cleaning operation integrated with pipeline winding is substituted artificial completely.
Brief description of the drawings
Fig. 1 is the running status figure in earthwork groove of the automation Wiring apparatus for buried pipeline maintenance of the invention.
Fig. 2 is overall structure figure of the invention.
Fig. 3 is side view of the invention.
Fig. 4 is the three-dimensional structure diagram of running gear of the present invention(Positive transport wheel side).
Fig. 5 is passive walking rolling hitch composition of the present invention.
Fig. 6 is the side view of opposite side running gear of the present invention(All passive walking wheels).
Fig. 7 is transmission principle figure of the invention.
Fig. 8 is winding frame installing structure figure of the invention.
Fig. 9 is that three board supporting structure of the invention and radial limiting device structure are carefully schemed.
Figure 10 is the structure chart after present invention configuration cleaning module.
Specific embodiment
This patent is described further with reference to instantiation and accompanying drawing 1-10, but does not limit this patent.
As shown in figure 1, automation Wiring apparatus 10 operation, annular branch in earthwork groove 12 safeguarded for buried pipeline
Support is set on buried pipeline 11, meets the requirement that the segmentation during buried pipeline 11 is maintained is safeguarded.The annular branch of the equipment
Support is all fastened and formed up and down by two parts, can find pipeline end to end just can in the duct between section spoil at any time
Fang Jinhang installation and operations are safeguarded.
Such as Fig. 2-8, two terminal circle ring holder 1 is by the connecting rod connection along pipe axial direction;The annular support frame 1 at each end by
Upper and lower semi-circular shape support frame is fastened and collectively forms loop configuration, and the junction between upper and lower semi-circular shape support frame is by pre-
Tight mechanism 13 is connected and fixed, and hydraulic motor 8 is provided with the outside of upper and lower semi-circular shape support frame, annular support frame 1
External diameter outside is provided with the winding wheel 5 and unreeling wheel 7 that can be synchronously wound to adhesive tape and be unreeled, winding wheel 5 and unreeling wheel 7
Driven by synchromesh gear, the synchromesh gear is engaged with the one of gear in gear train 3 so that the output of hydraulic motor 8
Power is delivered separately to positive transport wheel 9 and winding wheel 5 and unreeling wheel 7 by axle by gear train 3 as shown in Figure 2, so that
It is of the invention can pipeline periphery walking and be wound into setting length of tape after move and continue winding.
Shown gear train 3 is as shown in fig. 7, be provided with power gear 3.1, power gear on the output shaft of hydraulic motor 8
3.1 through middle spur gear(3.2、3.3、3.4)It is meshed with conical gear 3.5 afterwards, is provided with the output end of conical gear 3.5
Wheel shaft, is provided with positive transport wheel 9 on wheel shaft, the wheel carrier of the positive transport wheel is fixed in wherein one end annular support frame 1
On circumference, based on this positive transport wheel 9, be uniformly distributed on this wherein inner periphery of one end annular support frame 1 other two
Individual passive walking wheel 2, as shown in Figure 4;Other three passive walking wheels 2 are uniformly arranged on the annular support frame 1 of the other end;
It is the detail of construction of passive walking wheel 2 such as Fig. 5 and 6, passive walking wheel 2 includes standard orientation castor 2.3, in direction-caster 2.3
Top sets flexible tightening mechanism, and the flexible tightening mechanism forms support, four guide spiro rods by four guide spiro rods 2.1
2.1 top and bottom are all connected with a fixed plate 2.2, and two fixed plates 2.2 are parallel to each other;Between two fixed plates 2.2
In space, four centrally disposed studdles 2.4 of guide spiro rod 2.1 cover compression spring 2.5 on studdle 2.4;Pass through
Screw rod can manually adjust the upper mounted plate 2.2 and wheel body of each passive walking wheel 2 relative to the position adjustments of fixed plate 2.2
Distance, so as to adapt to the change of caliber.After caliber regulation, positive transport wheel 9 and passive walking wheel 2 with petroleum pipeline 11
Outer wall be in contact, positive transport wheel 9 is driven other five passive walking wheels 2 to follow so as to enable devices to twining by driving
Around or clean operation after the completion of along pipe axial traveling.
As shown in fig. 7, power gear 3.1 is also meshed by shaft coupling with wheel carrier travelling gear 3.7, wheel carrier travelling gear
3.7 are meshed with toothed disc 3.8, and toothed disc 3.8 is the external tooth wheel disc that two semicircular rings are constituted, and its interior annular aperture is more than oil
The external diameter of pipeline 11, the inner side of toothed disc 3.8 is also equipped with contact roller between being fixed with the inner ring at inner ring two ends(It is not shown), when
After adhesive tape winding, adhesive tape is compressed by the contact roller is fitted on pipeline 11.
Winding wheel 5 and unreeling wheel 7 and the 6-9 degree inclination angle that the axial line of petroleum pipeline 11 is in setting, in order to highlight
Angle, Fig. 8 has exaggeration to describe to angle, really almost parallel.The output shaft of hydraulic motor 8 passes through gear as shown in Figure 7
Group 3 imparts power to toothed disc 3.8, and toothed disc 3.8 is fixed on winding frame 14, so that by winding the synchronous gear on frame 14
Wheel drives winding wheel 5 and unreeling wheel 7.The winding frame 14 is fixed on the periphery outside of annular support frame 1.
As in Fig. 6, the inner ring of annular support frame 1 carried out using 12 positioning bearings 15 in the inner ring of annular support frame 1
Radial direction it is spacing;Carry out radially spacing to make the inner ring of annular support frame 1 there is enough radial directions using up to 12 bearings
Rigidity, internally delineation position and support, no matter rotate to that position can remain on is steady.
And for inner ring radial direction limit method as shown in Fig. 9 and 2, shown with the supporting construction of the axial one end of pipeline 11, respectively
The annular support frame 1 at end includes inside and outside two pieces of parallel supporting plates and intermediate support plate(26 is inner support plate, and 6 prop up for middle
Fagging, the plate that annular support frame 1 is drawn is outside plate), constitute it is outer in interior three ply board three board supporting structures;In inner support
By the axis of guide 15.2, locking nut 15.1 between plate 26 and intermediate support plate 6, rolling surface is set slightly to inner ring radially protruding
Positioning bearing 15, locking nut be used for lock the axis of guide.It is corresponding that seam 6.1 is left on intermediate support plate 6, can be effective
The axial float for preventing bearing, equally improve the stationarity of transmission;Intermediate plate makes the axis of guide 15.2 no longer be cantilever beam, makes
The changing during by larger radial load due to caliber when device is moved of bearing 15 must be positioned, the axis of guide is unlikely to have too big
Disturbance, improve the stationarity of transmission.
Figure 10 is the structure chart after present invention configuration cleaning module.
Winding wheel 5 and unreeling wheel 7 are removed, cleaning device is set between the annular support frame 1 at two ends, the sanitizer cartridge
The cross arm bracket 20 including being supported by two ends runing rest 19 is put, cross arm bracket 20 is connected with abrading device by family and fixture 21
22, the head of abrading device 22 is connected with brushing tool;Another hydraulic motor is arranged on side where passive walking wheel, by power transmission shaft
25 drive little gear 26, so as to drive synchronous gear ring 7 to be rotated around pipeline 11, runing rest 19 is connected on gear ring 7 by gear ring 7
Drive.Runing rest 19 allows that abrading device 22 rotates around pipeline 11, drives wire wheel rotation to realize that rust cleaning and brush are swept.Circle
Bevel gear 3.5 still drives positive transport wheel 9 so as to drive whole device to be walked along pipeline 11 as shown in Figure 7.
Using the replacement module, completing rust removing function using the transformation of abrading device 22 need to only design a set of around pipeline whirler
Structure simple structure low cost, walking mechanism and its gear train are constant so that easy installation and removal,
Abrading device 22 both can realize the entirety of pipeline around spiral pipeline motion again with itself rotation completion point rust cleaning at a high speed
Rust cleaning, realizes the module expanded of wind, and accommodation is wider, and the cleaning device can be replaced with wind with timed delivery
Use, fully achieve unmanned participation entire roboticized work.
It should be noted last that, above specific embodiment is only used to illustrate the technical scheme of this patent and unrestricted,
Although being described in detail to this patent with reference to preferred embodiment, it will be understood by those within the art that, can be right
The technical scheme of this patent is modified or equivalent, and without deviating from the spirit and scope of this patent scheme, it all should contain
Cover in the middle of the right of this patent.
Claims (8)
1. a kind of automation Wiring apparatus safeguarded for buried pipeline, including can be socketed on the annular branch on pipeline periphery
Support, is connected along the annular support frame at pipeline axial direction two ends by axial links;The inner periphery of annular support frame is towards inner side
Setting can be along the rolling walking device of pipeline axial traveling;It is characterized in that:It is circumferential uniform in the inner ring of annular support frame
Multiple locating shafts honour annular support frame inner ring carry out radially it is spacing;Accordingly, the annular support frame at each end includes inside and outside
Parallel two pieces of supporting plates and by sandwiched intermediate support plate, collectively form it is outer in interior three ply board three board supporting structures;Including
Rolling surface is set slightly to the positioning bearing of inner ring radially protruding by the axis of guide between supporting plate and intermediate support plate so that each
The rolling surface for positioning bearing is contacted with pipeline periphery;Left on intermediate support plate and hold corresponding seam with locating shaft.
2. it is according to claim 1 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:In inner support
The positioning bearing is set by the axis of guide between plate and intermediate support plate, locking nut is straight in external support board in intermediate support plate
Connect the locking axis of guide.
3. it is according to claim 2 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:Power output
Device is disposed therein on the annular support frame of one end, is provided with power gear on output shaft, power gear through multiple in the middle of
It is meshed with the conical gear perpendicular to middle spur gear after spur gear, actively walking is installed in the output end of conical gear
Wheel, the positive transport wheel is fixed on the end annular support frame inner periphery by an axially extended frame;Actively walked with this
It is basic point to take turns, and other two passive walking wheels are uniformly distributed on this wherein one end annular support frame inner periphery;The other end
Other three passive walking wheels, the equal direction of the wheel face of positive transport wheel and passive walking wheel are uniformly arranged on annular support frame
Radial center protrudes from annular support frame inner periphery, and can be contacted with pipeline periphery and along pipeline axial rolling.
4. it is according to claim 3 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:Active-passive
Road wheel includes standard orientation castor, and flexible tightening mechanism is set on the top of direction-caster, and the flexible tightening mechanism is by four
Individual guide spiro rod forms support, and a fixed plate is all connected with the top and bottom of four guide spiro rods, and two fixed plates are mutually put down
OK;In space between two fixed plates, four centrally disposed studdles of guide spiro rod cover compression bullet on studdle
Spring;By screw rod and studdle relative to the position adjustments of fixed plate, the upper fixation of each passive walking wheel can be manually adjusted
The distance of plate and wheel body.
5. it is according to claim 4 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:Annular branch
The excircle outside of support is provided with the winding wheel and unreeling wheel that can be synchronously wound to adhesive tape and be unreeled;Power output shaft
The toothed disc parallel with spur gear in the middle of multiple is imparted power to by gear train, toothed disc is fixed on winding frame, winding
Synchromesh gear is set on frame.
6. it is according to claim 5 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:The winding
Frame is fixed on the periphery outside of annular support frame, so as to drive winding wheel and unreel by winding the synchromesh gear on frame
Wheel.
7. it is according to claim 6 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:Winding wheel and
Unreeling wheel and the 6-9 degree inclination angle that the axial line of petroleum pipeline is in setting.
8. it is according to claim 7 for buried pipeline safeguard automation Wiring apparatus, it is characterised in that:At two ends
Cleaning device is set between annular support frame, the cleaning device includes the cross arm bracket supported by two ends runing rest, transverse arm
Support is connected with abrading device by family and fixture, and the head of abrading device is connected with brushing tool;Another PTO sets
The side where passive walking wheel is put, little gear is driven by power transmission shaft, so that drive synchronous gear ring to be rotated around pipeline, rotation branch
Frame is connected on gear ring and is driven by gear ring;Runing rest enables that abrading device rotates around pipeline, drives wire wheel rotation real
Now rust cleaning and brush are swept.
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CN201710261749.5A CN106927317A (en) | 2017-04-20 | 2017-04-20 | A kind of automation Wiring apparatus safeguarded for buried pipeline |
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CN201710261749.5A CN106927317A (en) | 2017-04-20 | 2017-04-20 | A kind of automation Wiring apparatus safeguarded for buried pipeline |
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