CN106924002A - New type gel posture pad and preparation method thereof - Google Patents
New type gel posture pad and preparation method thereof Download PDFInfo
- Publication number
- CN106924002A CN106924002A CN201710030194.3A CN201710030194A CN106924002A CN 106924002 A CN106924002 A CN 106924002A CN 201710030194 A CN201710030194 A CN 201710030194A CN 106924002 A CN106924002 A CN 106924002A
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- CN
- China
- Prior art keywords
- gel
- posture pad
- new type
- light
- light granules
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G13/00—Operating tables; Auxiliary appliances therefor
- A61G13/10—Parts, details or accessories
- A61G13/12—Rests specially adapted therefor; Arrangements of patient-supporting surfaces
- A61G13/126—Rests specially adapted therefor; Arrangements of patient-supporting surfaces with specific supporting surface
- A61G13/127—Rests specially adapted therefor; Arrangements of patient-supporting surfaces with specific supporting surface having chambers filled with liquid or gel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Biomedical Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The present invention relates to a kind of new type gel posture pad, density of the density of light granules described in light filling particle less than gel in the gel of posture pad.The gel posture pad is the posture pad formed by hermetically sealed gel between top layer encapsulation and bottom package;The light granules are distributed in gel to be uniformly distributed or assembling in stratiform, multilayer laminar or column.The technical scheme that the application is used is poured into a mould using light-weight foam particle and high-molecular gel mixture, filler is supported as gel mat, solve the problems, such as that former gel mat different height size stability of strutting system is poor, significantly reduce overall weight, the working strength of medical personnel is alleviated, procedure efficiency and security is improve and then is improved surgical effect.
Description
Technical field
The invention belongs to medical field medicine equipment, a kind of new type gel posture pad and preparation method thereof is specifically related to.
Background technology
In medical industry surgical operation, posture pad is to ensure the important leverage that operation is smoothed out.Its major function is
Ensure that operation position meets operation and implements, and need to ensure in prolonged operation, prevent pressure ulcer.Be out at present section
In operation, the body position pad for surgery that the high-molecular gel of function admirable makes, high-molecular gel and tissue are widely used
With good compatibility, and with good flexibility and supportive.But be there is also in certain defect, i.e. weight compared with
Weight, especially large-scale posture pad all can be relatively elaborate when medical personnel put and carry, in addition highly posture pad higher due to
It is excessively soft, mass-type foundation can be caused unstable, support performance is deteriorated, and gel component proportioning can only be changed in production technology to carry
High rigidity so can produce contradiction, therefore Macromolecule rubber cushion production system with pliability requirement again to increase stability of strutting system
There is this kind of insoluble difficulty during work always, the present invention is to employ brand-new structure and technique to solve this
Major issue.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art part, there is provided the bigger, resilience of a kind of light weight, support force
The good new type gel posture pad of property.
The application realizes that the technical scheme of purpose is as follows:
A kind of new type gel posture pad, the density of light granules described in light filling particle is less than in the gel of posture pad
The density of gel.
And, the gel posture pad is the position formed by hermetically sealed gel between top layer encapsulation and bottom package
Pad.
And, the light granules are distributed in gel to be uniformly distributed or assembling in stratiform, multilayer laminar or column.
And, the light granules are TPU, EPS, EVA, PE, EPP expanded beads.
And, the diameter dimension of the light granules is 2~8mm.
And, the light granules are spherical, hollow sphere, ellipse, square, irregular spheroid, irregular cylinder, no
Regular block.
A kind of preparation method of new type gel posture pad, step is as follows:
(1) by TPU membrane heating plastic uptake to the posture pad mould of arbitrary shape;
(2) stereotyped TPU membrane is first poured into a mould into one layer of top layer high-molecular gel;
(3) high-molecular gel is mixed in proportion with expanded beads, according to gel mat whole height and stability requirement
Addition expanded beads, are poured into conduct support filler in mould;
(4) bottom high-molecular gel is poured into a mould again;
Plus bottom TPU membrane heat seal encapsulation (5).
The present invention is had the advantage that with beneficial effect:
1st, this new type gel posture pad is filled with light granules in gel mat, and the proportion of light granules is smaller than gel, together
Under isometric, quality is the 20-30% of gel, and the gel mat after filler particles significantly reduces the overall weight of gel mat, subtracts
The light working strength of medical personnel, improves procedure efficiency and security and then improves surgical effect.
2nd, the support degree of gel particle of the light granules than same shape practical in this new type gel posture pad is big,
Deformation is much smaller than gel after extruding, therefore after light granules are filled into the middle of gel mat, can alleviate because of thickness
Raising makes the problem that gel mat support force declines, and then solves asking for existing gel mat different height size stability of strutting system difference
Topic, that is, ensure that overall bulk softness in turn ensure that integrated support stability.
3rd, this new type gel posture pad is filled into gel mat using light granules, light granules can select EPS, EVA,
The materials such as TPU, PE, EPP carry out foaming preparation, and its cost is much smaller than polymer gel particle, when it is filled into as filler
Overall weight can not only be significantly reduced after in gel mat, the cost of gel mat is also significantly reduced.
4th, this new type gel body practicality light granules are filled into gel mat, light granules resilience speed after extruding is received
Higher than gel, therefore the later gel mat of filler particles is compared with unfilled, after by same extruding, filler particles
Resilience speed is high, and resilience effect is more preferable.
5th, after light granules are filled into gel mat by the application, when light granules are encapsulated near gel top layer, can also be right
Support zone plays the massage effect of part, effectively alleviates the formation of pressure sore.
Brief description of the drawings
Fig. 1 is internal structure schematic diagram of the present invention.
Fig. 2, Fig. 3, Fig. 4 are other pouring type structural representations of present invention inside (outer inframe blank space is gel).
Label declaration is as follows:1st, gel;2nd, bottom package;3rd, light granules;4th, top layer encapsulation
Specific embodiment
With reference to being specifically illustrating, the present invention is expanded on further:
A kind of new type gel posture pad, the gel posture pad is by hermetically sealed between top layer encapsulation 4 and bottom package 2
Gel 1 and the posture pad that is formed, the light filling particle 3 in the gel of posture pad, light granules can be uniformly distributed, Ke Yicheng
The distribution of stratiform, multilayer laminar or column, can be connected, it is also possible to interval setting between light granules with compact.The light granules
Density less than gel density.Light granules can be spherical, hollow sphere, ellipse, square, irregular spheroid, not advise
Then cylinder, irregular block etc..
Preparation method is:Using TPU film encapsulation, bottom package uses TPU membrane, and the two carries out heat for the top layer encapsulation of gel
Close encapsulation.Light granules and high-molecular gel mixture are poured into a mould, light granules are propped up as support filler with strengthening its
Support stability and mitigation overall weight, light-weight foam particle are mixed with high-molecular gel and are poured into a mould, as gel position
Pad filler.
Light granules material can select the expanded beads that the materials such as TPU, EPS, EVA, PE, EPP are formed, and can also use close
Degree is less than other particles of gel as filler., in 2~8mm, the particle size range stability will for the diameter dimension of light granules
When asking high, smaller diameter sized particles can also be selected, increase the density of filler, otherwise then can select major diameter dimension
Grain, preferred the present embodiment uses diameter 3-5mm particles.
The scheme that the application is poured into a mould after preferentially being mixed in proportion with high-molecular gel using TPU expanded beads, TPU foaming
It is the 1/5 of high-molecular gel that grain has fabulous rebound characteristics, and proportion, that is, the stability of strutting system that increased posture pad mitigates again
Overall weight.
Specific preparation method is as follows:
1. by TPU membrane heating plastic uptake to the posture pad mould of arbitrary shape.
2. stereotyped TPU membrane is first poured into a mould into one layer of top layer high-molecular gel.
3. high-molecular gel is mixed in proportion with expanded beads, can be wanted according to gel mat whole height and stability
Seek addition expanded beads, the present embodiment is poured into mould and is filled out as support using being added by the 50% of gel mat volume
Fill thing.
4. bottom high-molecular gel is poured into a mould again.
5. bottom TPU membrane heat seal encapsulation is added.
The embodiment of the present invention has been described in detail above, but the content and diagram are only filling-foam of the invention
Particle explanation, the posture pad of any shape can be adapted to according to the present invention.All impartial changes made according to the present patent application scope
Change and improve etc., all should still belong within patent covering scope of the invention.
Claims (7)
1. a kind of new type gel posture pad, it is characterised in that:The light granules described in light filling particle in the gel of posture pad
Density less than gel density.
2. new type gel posture pad according to claim 1, it is characterised in that:The gel posture pad is to be encapsulated by top layer
The hermetically sealed gel and bottom package between and the posture pad that is formed.
3. new type gel posture pad according to claim 1, it is characterised in that:The light granules to be uniformly distributed or
Aggregation is distributed in gel in stratiform, multilayer laminar or column.
4. new type gel posture pad according to claim 1, it is characterised in that:The light granules be TPU, EPS, EVA,
PE, EPP expanded beads.
5. new type gel posture pad according to claim 1, it is characterised in that:The diameter dimension of the light granules is 2
~8mm.
6. new type gel posture pad according to claim 1, it is characterised in that:The light granules are spherical, hollow balls
Shape, ellipse, square, irregular spheroid, irregular cylinder, irregular block.
7. a kind of preparation method of new type gel posture pad, it is characterised in that:Step is as follows:
(1) by TPU membrane heating plastic uptake to the posture pad mould of arbitrary shape;
(2) stereotyped TPU membrane is first poured into a mould into one layer of top layer high-molecular gel;
(3) high-molecular gel is mixed in proportion with expanded beads, added according to gel mat whole height and stability requirement
Expanded beads, are poured into conduct support filler in mould;
(4) bottom high-molecular gel is poured into a mould again;
Plus bottom TPU membrane heat seal encapsulation (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710030194.3A CN106924002A (en) | 2017-01-17 | 2017-01-17 | New type gel posture pad and preparation method thereof |
Applications Claiming Priority (1)
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CN201710030194.3A CN106924002A (en) | 2017-01-17 | 2017-01-17 | New type gel posture pad and preparation method thereof |
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Publication Number | Publication Date |
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CN106924002A true CN106924002A (en) | 2017-07-07 |
Family
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CN201710030194.3A Pending CN106924002A (en) | 2017-01-17 | 2017-01-17 | New type gel posture pad and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107456275A (en) * | 2017-08-25 | 2017-12-12 | 奥克兰高分子医用材料(天津)有限公司 | Novel operation electrode loop pad and preparation method thereof |
CN116904032A (en) * | 2023-07-13 | 2023-10-20 | 奥克兰高分子医用材料(天津)有限公司 | Filling material, preparation method and medical posture pad |
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CN2170295Y (en) * | 1993-09-22 | 1994-06-29 | 屠卫东 | Water bed mattress |
JP2005052180A (en) * | 2003-08-01 | 2005-03-03 | Sumitomo Rubber Ind Ltd | Mat for operating table |
CN201055491Y (en) * | 2007-05-28 | 2008-05-07 | 张颖 | Medical posture protection pad |
CN101453926A (en) * | 2006-04-03 | 2009-06-10 | 骏威公司 | Mattress or mattress pad with gel section |
CN101453925A (en) * | 2006-04-25 | 2009-06-10 | 意大利凝胶技术有限公司 | Process for preparing an apparatus comprising a gel layer |
CN201624384U (en) * | 2010-01-07 | 2010-11-10 | 余明月 | Cooling mattress or pillow |
CN102613774A (en) * | 2012-04-06 | 2012-08-01 | 茂泰(福建)鞋材有限公司 | High-elastic vibration reduction box structure, manufacturing method and sole with embedded high-elastic vibration reduction box |
CN202820472U (en) * | 2012-10-25 | 2013-03-27 | 富声国际股份有限公司 | Cushion structure |
CN106147099A (en) * | 2015-04-08 | 2016-11-23 | 刘志阳 | A kind of filling uses lightweight gel rubber material compositions and preparation method thereof |
CN206792624U (en) * | 2017-01-17 | 2017-12-26 | 奥克兰高分子医用材料(天津)有限公司 | New type gel posture pad |
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2017
- 2017-01-17 CN CN201710030194.3A patent/CN106924002A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2170295Y (en) * | 1993-09-22 | 1994-06-29 | 屠卫东 | Water bed mattress |
JP2005052180A (en) * | 2003-08-01 | 2005-03-03 | Sumitomo Rubber Ind Ltd | Mat for operating table |
CN101453926A (en) * | 2006-04-03 | 2009-06-10 | 骏威公司 | Mattress or mattress pad with gel section |
CN101453925A (en) * | 2006-04-25 | 2009-06-10 | 意大利凝胶技术有限公司 | Process for preparing an apparatus comprising a gel layer |
CN201055491Y (en) * | 2007-05-28 | 2008-05-07 | 张颖 | Medical posture protection pad |
CN201624384U (en) * | 2010-01-07 | 2010-11-10 | 余明月 | Cooling mattress or pillow |
CN102613774A (en) * | 2012-04-06 | 2012-08-01 | 茂泰(福建)鞋材有限公司 | High-elastic vibration reduction box structure, manufacturing method and sole with embedded high-elastic vibration reduction box |
CN202820472U (en) * | 2012-10-25 | 2013-03-27 | 富声国际股份有限公司 | Cushion structure |
CN106147099A (en) * | 2015-04-08 | 2016-11-23 | 刘志阳 | A kind of filling uses lightweight gel rubber material compositions and preparation method thereof |
CN206792624U (en) * | 2017-01-17 | 2017-12-26 | 奥克兰高分子医用材料(天津)有限公司 | New type gel posture pad |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107456275A (en) * | 2017-08-25 | 2017-12-12 | 奥克兰高分子医用材料(天津)有限公司 | Novel operation electrode loop pad and preparation method thereof |
CN116904032A (en) * | 2023-07-13 | 2023-10-20 | 奥克兰高分子医用材料(天津)有限公司 | Filling material, preparation method and medical posture pad |
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WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170707 |
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