CN106920677B - Adjustable tri-dimensional wound - Google Patents

Adjustable tri-dimensional wound Download PDF

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Publication number
CN106920677B
CN106920677B CN201710237139.1A CN201710237139A CN106920677B CN 106920677 B CN106920677 B CN 106920677B CN 201710237139 A CN201710237139 A CN 201710237139A CN 106920677 B CN106920677 B CN 106920677B
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CN
China
Prior art keywords
line
gear
stent
pedestal
dimensional wound
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CN201710237139.1A
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CN106920677A (en
Inventor
徐健
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Jiangsu Huachen Transformer Ltd By Share Ltd
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Jiangsu Huachen Transformer Ltd By Share Ltd
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Abstract

A kind of adjustable tri-dimensional wound including pedestal, is equipped with stent above pedestal, branch is provided with scroll chuck;The pedestal lower end of one end is equipped with slide unit above pedestal;The position parallel with both ends stent is equipped with axle of carrier pulley on pedestal, and one end of axle of carrier pulley is connected with main shaft by connecting plate, and axle of carrier pulley is equipped with idle wheel;Fixed there are two transmission gear on main shaft, transmission gear is engaged with around line gear;Adjusting rod is hinged on stent, slotted hole is provided on adjusting rod, connecting plate is equipped with adjusting bolt.The scroll chuck that is synchronized with the movement of three directions of use of the present invention clamps three dimensional wound core, and iron core is made to remain at chuck hub and is not moved;Spindle transmission gear and the relative position around line gear are adjusted by the center of circle of axle of carrier pulley, to adapt to the size of coiling gear diameter;Due to situations such as factors such as rotating and shake, fixing screws is made to loosen, come off when avoiding coil winding around line gear.

Description

Adjustable tri-dimensional wound
Technical field
Tri-dimensional wound of the present invention is specifically a kind of adjustable three dimensional wound core transformer coiling Machine.
Background technology
Three-dimensional triangle Wound iron-core transformer iron core pieced together by the identical Winding iron core single frame of three physical dimensions three The iron core of corner-shaped three-dimensional arrangement, since three dimensional wound core structure is remained silent for ring-type, the coiling of coil can only pass through two halves gear card On core limb, insulating cylinder is imposed on inner ring gear, form coil rack, by rotate gear to complete the winding of conducting wire. In the prior art, iron core fixation is that gap location between three frame of iron core fills a long axis, both ends with nut tightening, be then fixed on around On line machine support;In addition transmission main shaft is fixed, when transformer core size variation, by lifting iron core stent to adjust Around the distance between line gear and main drive gear to adapt to various sizes of iron core, this method installation complex procedures are bothersome to take Power.
The content of the invention
The technical problems to be solved by the invention are the deficiency for overcoming the above-mentioned prior art, provide it is a kind of it is simple in structure, The adjustable tri-dimensional wound to work well.
The present invention is realized with following technical solution:A kind of adjustable tri-dimensional wound, including Pedestal, the both ends above the pedestal are symmetrically equipped with stent, and the opposite face of the stent is respectively equipped with three-jaw synchronous clamping Scroll chuck, the interior turbine group for being equipped with driving scroll chuck of the stent;The pedestal lower end of one end, which is equipped with, above the pedestal slides Platform, the interior motor I for being equipped with driving slide unit of stent of the pedestal top other end, is equipped with leading screw between the slide unit and motor I Transmission device;The position parallel with both ends stent is equipped with axle of carrier pulley on the pedestal, and the both ends of the axle of carrier pulley pass through company respectively Fishplate bar is connected with the main shaft parallel with axle of carrier pulley, and the axle of carrier pulley is equipped with the idle wheel of drive shaft;It is fixed on the main shaft Two transmission gears, the transmission gear be engaged with easy disassembly around line gear, it is described to be cut into around line gear by cutting line Two half gears stitched together, the inner ring around line gear are equipped with the insulating board cylinder being coiled by cardboard;The branch Adjusting rod is hinged on frame, slotted hole is provided on the adjusting rod, the connecting plate is equipped with the adjusting being used cooperatively with slotted hole Bolt;The pedestal is equipped with the motor II of driving idle wheel.
It is further:The idle wheel is linked together with main shaft and motor II by chain.
The leading screw of the lead screw gear is connected to the output terminal of motor I, and the screw of the lead screw gear is fixed In the lower section of slide unit.
The scroll chuck of three-jaw synchronous clamping includes fixed plate, sets that there are three composition triangles in the fixed plate Clamping element, the lower section of the clamping element are equipped with screw, and the screw is connected with the leading screw being used cooperatively with screw, and the leading screw is remote One end from fixed plate center is fixed on by leading screw fixed seat in fixed plate;It is set between the other end and fixed plate of the leading screw There is cone tooth group.
The cone tooth group is made of intermeshing bevel gear wheel and bevel pinion, and the bevel gear wheel is arranged on three institutes The center for the clamping element stated, the bevel pinion are fixed on the number of teeth of the other end of leading screw, the bevel gear wheel and bevel pinion Respectively 100 and 16, the modulus of the bevel gear wheel and bevel pinion is 2mm.
It is described around line gear by centrosymmetric half gear that is cut into two radial directions and will not relatively move of cutting line, The cutting line is made of radial cut secant I and radial cut secant II and connecting line, the one end of the connecting line away from the center of circle For head end, the radial cut secant I passes through the center of circle, and the head end and tail end of the connecting line are respectively with radial cut secant I and radially Cutting line II links together.
Angle between the radial cut secant I and radial cut secant II is no more than 25 degree.
The connecting line is zigzag folding line, and the horizontal line and vertical line of the zigzag folding line are respectively radial line segments and same Heart circular arc line.
Junction between the radial cut secant I and radial cut secant II and connecting line is rounded down.
The present invention has the following advantages:Adjustable tri-dimensional wound of the present invention uses three directions The scroll chuck being synchronized with the movement clamps three dimensional wound core, iron core is made to remain at chuck hub does not move, and simplifies vertical Body rewinding material installation process, saving of work and time;In addition using axle of carrier pulley as the center of circle adjust spindle transmission gear with around the opposite of line gear Position, to adapt to the size of coiling gear diameter, process is simple, adjusts easily simple and reliable;Coiling gear manufacturing technology is simple, Assembled simple and reliable, saving of work and time, due to the factors such as rotating and shaking when also avoiding coil winding, loosen fixing screws, Situations such as coming off.
Description of the drawings
Fig. 1 is the front view of the present invention;
Fig. 2 is the right view of the present invention;
Fig. 3 is the structure diagram of scroll chuck of the present invention;
Fig. 4 is sectional views of the Fig. 3 along A-A directions;
Fig. 5 is the bevel gear wheel of the present invention and the parameter list of bevel pinion;
Fig. 6 is structure diagram of the present invention around line gear;
Fig. 7 is sectional views of the Fig. 6 along B-B directions;
In figure:1st, pedestal, 2, stent, 3, scroll chuck, 4, turbine group, 5, slide unit, 6, motor I, 7, idle wheel, 8, idle wheel Axis, 9, transmission gear, 10, main shaft, 11, around line gear, 12, insulating board cylinder, 13, connecting plate, 14, adjusting rod, 15, adjust spiral shell Bolt, 16, motor II, 17, the three-dimensional iron volume heart, 18, cutting line, 19, half gear, 181, radial cut secant I, 182, radial cuts Line II, 183, connecting line, 31, clamping element, 32, leading screw fixed seat, 33, leading screw, 34, fixed plate, 35, cone tooth group, 36, screw, 37th, bevel gear wheel, 38, bevel pinion.
Specific embodiment
Adjustable tri-dimensional wound as shown in Figures 1 to 7, including pedestal 1, on the pedestal 1 The both ends of side are symmetrically equipped with stent 2, and the opposite face of the stent 2 is respectively equipped with the scroll chuck 3 of three-jaw synchronous clamping, described The turbine group 4 of driving scroll chuck 3 is equipped in stent 2;2 lower end of stent of described 1 top one end of pedestal is equipped with slide unit 5, described The motor I 6 of driving slide unit 5 is equipped in the stent 2 of the 1 top other end of pedestal, leading screw is equipped between the slide unit 5 and motor I 6 and is passed Dynamic device;The position parallel with both ends stent 2 is equipped with axle of carrier pulley 8 on the pedestal 1, and the both ends of the axle of carrier pulley 8 pass through respectively Connecting plate 13 is connected with the main shaft 10 parallel with axle of carrier pulley 8, and the axle of carrier pulley 8 is equipped with the idle wheel 7 of drive shaft 10;The master It is fixed there are two transmission gear 9 on axis 10, the transmission gear 9 be engaged with easy disassembly around line gear 11, the coiling tooth Wheel 11 is cut into two half gears 19 stitched together by cutting line 18, and the inner ring around line gear 11 is equipped with by cardboard The insulating board cylinder 12 being coiled into;Adjusting rod 14 is hinged on the stent 2, slotted hole, the company are provided on the adjusting rod 14 Fishplate bar 13 is equipped with the adjusting bolt 15 being used cooperatively with slotted hole;The pedestal 1 is equipped with the motor II 16 of driving idle wheel 7.Institute Wheel 7 is given an account of to link together by chain with main shaft 10 and motor II 16.The leading screw of the lead screw gear is connected to electricity The output terminal of machine I 6, the screw of the lead screw gear are fixed on the lower section of slide unit 5.Adjustable three-dimensional winding iron of the present invention Heart Transformer Winding Machines drive idle wheel to rotate by the sprocket wheel of motor II, and idle wheel is by chain-driving main axis so that driving cog Wheel rotates, and transmission gear engagement is rotated around line gear with driving around line gear, and the coiling of coil passes through the two halves tooth around line gear Wheel is stuck on the core limb of iron core, and insulating cylinder is imposed on inner ring gear, is formed coil rack, is completed to lead by rotating coiling The winding of line due to the special cutting profile around line gear by cutting line, makes the split between even half gear that need not appoint What fixing device, therefore in winding process will not occur, due to the factors such as rotating and shaking, fixing screws to be made to loosen, come off Situations such as;
The three-dimensional iron volume heart 17 of the present invention is gripped by coil winding machine both sides scroll chuck, by turbine rotation chuck, by It can be synchronized with the movement in three clamping elements of scroll chuck, therefore iron core can be in the center of scroll chuck always, convenient for carrying High efficiency, can coiling three-phase coil successively when adjusting three core limbs with around the position of line gear;
Due to that can be relatively moved between company stent, slide unit is adjusted by motor I, to adjust two stent upper chucks Relative position, to adapt to the height requirement of different iron cores, applicability is high.
Due to linking together between axle of carrier pulley and the same end of main shaft by connecting plate, adjusting rod is hinged on stent, Adjusting rod is equipped with the slotted hole consistent with adjusting rod length direction, and connecting plate is equipped with adjusting bolt, by adjusting bolt and Slotted hole is used cooperatively, and main shaft and the relative position around line gear are adjusted by the center of circle of axle of carrier pulley, straight around line gear to adapt to The size in footpath, it is convenient and efficient.
Adjustable tri-dimensional wound as shown in Figures 1 to 7, the three-jaw of three-jaw synchronous clamping Chuck 3 includes fixed plate 34, sets in the fixed plate 34 there are three the clamping element 31 of composition triangle, under the clamping element 31 Side is equipped with screw 36, and the screw 36 is connected with the leading screw 33 being used cooperatively with screw 36, and the leading screw 33 is away from fixed plate 34 The one end at center is fixed on by leading screw fixed seat 32 in fixed plate 34;It is set between the other end of the leading screw 33 and fixed plate 34 There is cone tooth group 35.The clamping element of the scroll chuck of the present invention adjusts clamping element to chuck hub by screw-nut collective effect Position, be fixed with screw below clamping element, the leading screw one end being used cooperatively with screw is consolidated by the leading screw being fixed in fixed plate Reservation supports, and for the other end close to chuck hub, chuck hub is equipped with the cone tooth group being fixed in fixed plate, the other end of leading screw with Bore the connection of tooth group, when the leading screw for adjusting a clamping element adjust clamping element and chuck hub apart from when, due to other two folders The leading screw of tight part is also connected in cone tooth group, and therefore, three leading screws are synchronized with the movement under the action of tooth group is bored, i.e., three clampings Part is synchronous separate or close to chuck hub, and when workpiece needs to step up, three clamping elements move simultaneously close to chuck hub, can Ensure that the workpiece centre after stepping up is overlapped with chuck hub, be conveniently operated, substantially increase efficiency.
Adjustable tri-dimensional wound as shown in Figures 1 to 7, the cone tooth group 35 is by being intermeshed Bevel gear wheel 37 and bevel pinion 38 form, the bevel gear wheel 37 is arranged on the center of the clamping element 31 described in three, institute State the other end that bevel pinion 38 is fixed on leading screw 33, the number of teeth of the bevel gear wheel 37 and bevel pinion 38 is respectively 100 Hes 16, the modulus of the bevel gear wheel 37 and bevel pinion 38 is 2mm.The cone tooth group of the present invention is small by a bevel gear wheel and three Bevel gear set is into the axle center of bevel gear wheel is overlapped with chuck hub, and three bevel pinions are separately fixed at three leading screws close to card One end of disk center, a leading screw rotate, and by the bevel pinion of the leading screw bevel gear wheel are driven to rotate, and then make other two Bevel pinion also rotates simultaneously, can realize the synchronous operating of three leading screws, so as to which three clamping element realizations are synchronized with the movement.Auger The material of gear and bevel pinion is 38CrMol, and the intensity and hardness of the gear of the material are satisfied by requirement.
Adjustable tri-dimensional wound as shown in Figures 1 to 7, it is described around line gear 11 by cutting line 18 centrosymmetric half gears 19 that is cut into two radial directions and will not relatively move, the cutting line 18 is by radial cut secant I 181 and radial cut secant II 182 and connecting line 183 form, the described one end of connecting line 183 away from the center of circle is head end, described Radial cut secant I 181 passes through the center of circle, the head end and tail end of the connecting line 183 respectively with radial cut secant I 181 and radial cut Secant II 182 links together.The wire winding gear for tridimensional rolling magnetic core transformer of the present invention will be cut by cutting line around line gear For two centrosymmetric half gears, cutting line is by the radial cut secant I and radial cut secant II that are overlapped with radial line and company The connecting line composition of two radial cut secants is connect, it is whole that radial cut secant I and radial cut secant II and connecting line join end to end into one Cutting line, radial cut secant I pass through axle center, and radial cut secant II passes through gear edge line, the two ends of connecting line respectively with Radial cut secant I and radial cut secant II connect, and the head end of connecting line compares tail end away from axle center, i.e., around line gear section The center of circle, therefore gear two and half gears assembling simultaneously does not have to provide by screw, and assembles radial direction between latter two half gear Will not relatively move, the technical solution manufacturing process is simple, assembled simple and reliable, saving of work and time, also avoid coil around Due to situations such as factors such as rotating and shake, fixing screws is made to loosen, come off when processed.
A kind of adjustable tri-dimensional wound as shown in Figures 1 to 7, the radial cut secant I 181 Angle between radial cut secant II 182 is no more than 25 degree.The radial cut secant I and radial cut secant II this part of the present invention is deposited In certain angle, and the angle is no more than 25 degree, and the cutting line of smaller angle can ensure around the intensity of line gear and using the longevity Life is conducive to improve production efficiency and reduces production cost.
Adjustable tri-dimensional wound as shown in Figures 1 to 7, the connecting line 183 are curved for zigzag Broken line, the horizontal line and vertical line of the zigzag folding line are respectively radial line segments and concentric arc line.The connecting line of the present invention is Z Font connecting line, two horizontal lines are conllinear with gear concentric circles up and down for zigzag, and zigzag connection connects the line segment and tooth of a horizontal line up and down Wheel radius is conllinear, and this set is conducive to cutting processing, while each cutting line is overlapped with concentric circles and radius, is advantageously reduced The strength damage caused by cutting gear is conducive to improve service life of gear.
Adjustable tri-dimensional wound as shown in Figures 1 to 7, the radial cut secant I 181 and footpath Junction between cutting line II 182 and connecting line 183 is rounded down.The present invention falls in each corner of cutting line There is fillet, you can facilitate the assembling of two and half gears, while can effectively reduce the abrasion of each corner, it, can after long-time service The trueness error caused by abrasion is reduced to the greatest extent.

Claims (9)

1. a kind of adjustable tri-dimensional wound, it is characterised in that:Including pedestal(1), the pedestal(1)On The both ends of side are symmetrically equipped with stent(2), the stent(2)Opposite face is respectively equipped with the scroll chuck of three-jaw synchronous clamping (3), the stent(2)It is interior to be equipped with driving scroll chuck(3)Turbine group(4);The pedestal(1)The stent of top one end(2) Lower end is equipped with slide unit(5), the pedestal(1)The stent of the top other end(2)It is interior to be equipped with driving slide unit(5)Motor I(6), institute State slide unit(5)With motor I(6)Between be equipped with lead screw gear;The pedestal(1)Upper and both ends stent(2)Parallel position Equipped with axle of carrier pulley(8), the axle of carrier pulley(8)Both ends pass through connecting plate respectively(13)It is connected with and axle of carrier pulley(8)Parallel master Axis(10), the axle of carrier pulley(8)It is equipped with drive shaft(10)Idle wheel(7);The main shaft(10)There are two transmissions for upper fixation Gear(9), the transmission gear(9)Be engaged with easy disassembly around line gear(11), it is described around line gear(11)By cutting line (18)It is cut into two half gears stitched together(19), it is described around line gear(11)Inner ring be equipped with and be coiled by cardboard Insulating board cylinder(12);The stent(2)On be hinged with adjusting rod(14), the adjusting rod(14)On be provided with slotted hole, it is described Connecting plate(13)Equipped with the adjusting bolt being used cooperatively with slotted hole(15);The pedestal(1)It is equipped with driving idle wheel(7)Electricity Machine II(16).
2. adjustable tri-dimensional wound as described in claim 1, it is characterised in that:The idle wheel(7) With main shaft(10)With motor II(16)Linked together by chain.
3. adjustable tri-dimensional wound as described in claim 1, it is characterised in that:The lead screw transmission The leading screw of device is connected to motor I(6)Output terminal, the screw of the lead screw gear is fixed on slide unit(5)Lower section.
4. adjustable tri-dimensional wound as described in claim 1, it is characterised in that:Three-jaw synchronous clamping The scroll chuck(3)Including fixed plate(34), the fixed plate(34)On set there are three composition triangle clamping element (31), the clamping element(31)Lower section be equipped with screw(36), the screw(36)It is connected with and screw(36)It is used cooperatively Leading screw(33), the leading screw(33)Away from fixed plate(34)The one end at center passes through leading screw fixed seat(32)It is fixed on fixed plate (34)On;The leading screw(33)The other end and fixed plate(34)Between be equipped with cone tooth group(35).
5. adjustable tri-dimensional wound as claimed in claim 4, it is characterised in that:The cone tooth group (35)By intermeshing bevel gear wheel(37)And bevel pinion(38)Composition, the bevel gear wheel(37)It is arranged on described in three Clamping element(31)Center, the bevel pinion(38)It is fixed on leading screw(33)The other end, the bevel gear wheel(37)With Bevel pinion(38)The number of teeth be respectively 100 and 16, the bevel gear wheel(37)And bevel pinion(38)Modulus be 2mm.
6. adjustable tri-dimensional wound as described in claim 1, it is characterised in that:It is described around line gear (11)By cutting line(18)Centrosymmetric half gear that is cut into two radial directions and will not relatively move(19), the cutting Line(18)By radial cut secant I(181)With radial cut secant II(182)And connecting line(183)Composition, the connecting line (183)Head end is in one end away from the center of circle, the radial cut secant I(181)Through the center of circle, the connecting line(183)Head end With tail end respectively with radial cut secant I(181)With radial cut secant II(182)It links together.
7. adjustable tri-dimensional wound as claimed in claim 6, it is characterised in that:The radial cuts Line I(181)With radial cut secant II(182)Between angle be no more than 25 degree.
8. adjustable tri-dimensional wound as claimed in claim 6, it is characterised in that:The connecting line (183)For zigzag folding line, the horizontal line and vertical line of the zigzag folding line are respectively radial line segments and concentric arc line.
9. adjustable tri-dimensional wound as claimed in claim 6, it is characterised in that:The radial cuts Line I(181)With radial cut secant II(182)And connecting line(183)Between junction be rounded down.
CN201710237139.1A 2017-04-12 2017-04-12 Adjustable tri-dimensional wound Active CN106920677B (en)

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CN110752090B (en) * 2019-11-05 2021-06-22 湖南城市学院 Automatic coil winding machine is used in transformer production
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CN105006361A (en) * 2015-08-05 2015-10-28 江西大族能源科技股份有限公司 Double-station winding machine for high-tension coil of three-dimensional wound core dry type transformer

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