CN106919142A - The network remote monitoring system that a kind of grinding wheel tool On-line Discharge is repaired - Google Patents
The network remote monitoring system that a kind of grinding wheel tool On-line Discharge is repaired Download PDFInfo
- Publication number
- CN106919142A CN106919142A CN201710284923.8A CN201710284923A CN106919142A CN 106919142 A CN106919142 A CN 106919142A CN 201710284923 A CN201710284923 A CN 201710284923A CN 106919142 A CN106919142 A CN 106919142A
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- Prior art keywords
- emery wheel
- repaired
- monitoring system
- network
- wheel
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37616—Use same monitoring tools to monitor tool and workpiece
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses the network remote monitoring system that a kind of grinding wheel tool On-line Discharge is repaired, including：Emery wheel repair system, for carrying out pulsed discharge dressing finishing to emery wheel；Emery wheel repairs state monitoring device, is monitored for repairing state to wheel face, judges whether to repair complete；The remote network monitoring system that emery wheel is repaired online, for the reparation situation by remote network termination on-line monitoring emery wheel.The present invention is repaired using electric discharge dressing method for trimming to grinding wheel tool, and wheel face is monitored by high definition CCD camera, with reference to network remote monitoring system, realizes the network remote monitoring that grinding wheel tool On-line Discharge is repaired.
Description
Technical field
Repaiied the present invention relates to accurate grinding manufacture emery wheel dressing finishing field, more particularly to a kind of grinding wheel tool electric discharge dressing
Whole network remote monitoring system.
Background technology
At present, as modern manufacturing industry miniaturization, miniaturization are developed rapidly, machining accuracy to parts and size essence
Degree etc. requires more and more higher, and precision/precision grinding machining technology is more and more important.Ultraprecision Machining it is critical only that sand
The reparation of wheel instrument, it is necessary to constantly carry out dressing finishing to grinding wheel tool repeatedly in the manufacturing, traditional crushing effect
Rate is again relatively lower, and time and effort consuming.Therefore, the present invention is repaired using electric discharge dressing method for trimming to grinding wheel tool,
Improve the efficiency that grinding wheel tool is repaired.But, the electric discharge repair time of emery wheel is unsuitable long, can not be too short, repair time mistake
Length can cause wheel face Grain Falling Off, and repair time is too short to make wheel face grit protrusion not enough, in grinding process easily
Emery wheel is blocked, accordingly, it would be desirable to carry out precise control to emery wheel reparation.To use manpower and material resources sparingly, the present invention develops a kind of emery wheel
The network remote monitoring system that instrument On-line Discharge is repaired, can simultaneously monitor the online reparation situation of multiple grinding wheel tools.Profit
With the mobile wireless network of mobile display terminal together with cable network seamless combination, mobile display terminal will be easy to pass through
Wireless network realizes the network monitoring that electric discharge online to grinding wheel tool is repaired, and then realizes the net that grinding wheel tool On-line Discharge is repaired
Network Intellectualized monitoring.
The content of the invention
It is an object of the invention to be repaiied by the online electric discharge of network remote monitoring grinding wheel tool using mobile display terminal
Multiple situation, improves the online remediation efficiency of grinding wheel tool, saves labour turnover.
The present invention adopts the following technical scheme that realization：
The network remote monitoring system that a kind of grinding wheel tool On-line Discharge is repaired, including：
Emery wheel repair system, for carrying out pulsed discharge dressing finishing to emery wheel；
Emery wheel repairs state monitoring device, is monitored for repairing state to wheel face, judges whether to repair complete；
The remote network monitoring system that emery wheel is repaired online, for the reparation shape by remote network termination on-line monitoring emery wheel
Condition.
Further, described emery wheel repair system includes CNC integrated control systems, CNC ultra-precision grinding machines, pulse electricity
Source, finishing electrode, described CNC integrated control systems, the connection of CNC ultra-precision grinding machines circuit, described emery wheel are super installed in CNC
On the grinding wheel spindle of precision grinder；Described finishing electrode is fixed on the horizontal table of CNC ultra-precision grinding machines and and grinding wheel spindle
To vertical；The emery wheel, finishing electrode and the pulse power form discharge loop, emery wheel are carried out using electric spark pulsed discharge micro-
Electric discharge dressing finishing.
Further, described finishing electrode is copper electrode.
Further, described emery wheel repairs state monitoring device includes CCD high-definition cameras, the CCD high-definition cameras
Head is used to monitor wheel face reparation state on-line, and repair data then is transferred into CNC integrated control systems.
Further, the CCD high-definition cameras are fixed on the horizontal table of CNC ultra-precision grinding machines.
Further, the remote network monitoring system that described emery wheel is repaired online includes and wireless network connector, shifting
Dynamic display terminal, described wireless network connector is connected with CNC integrated control system signals, for by the online reparation of emery wheel
Data receive wireless network by wireless network real-time Transmission to mobile display terminal, the mobile display terminal by wireless network
The online repair data of the emery wheel that network connector sends is shown.
Further, described mobile display terminal includes mobile phone, panel computer, PDA.
Further, described wireless network connector is logical using ZigBee communication modules, bluetooth communication module or WiFi
News module.
The present invention has the following advantages that compared with prior art：
（1）Compared with common grinding wheel tool recovery technique, electric discharge restorative procedure provided by the present invention has reparation higher
Efficiency.
（2）Compared with live manual monitoring grinding wheel tool reparation, the remote network monitoring system that the present invention is provided can be simultaneously
The online reparation of several grinding wheel tools is monitored, can be saved labour turnover, further improve the remediation efficiency of grinding wheel tool, realized
The telecommunication network Intellectualized monitoring that grinding wheel tool is repaired online.
Brief description of the drawings
The remote network monitoring system figure that Fig. 1 is repaired for the grinding wheel tool On-line Discharge of the embodiment of the present invention.
Fig. 2 is the emery wheel electric discharge Principles schematic diagram of the embodiment of the present invention.
Shown in figure：1- grinding wheel tools；2- repairs electrode；The 3- pulse powers；4- CCD high-definition cameras；5-CNC is integrated
Control system；6- wireless network connectors；7- moves display terminal；8- diamond abrasive grains；9- metallic bonds；10- electric sparks
Pulsed discharge；11-CNC ultra-precision grinding machines.
Specific embodiment
Goal of the invention of the invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings, embodiment is not
Can repeat one by one herein, but therefore embodiments of the present invention are not defined in following examples.
As shown in figure 1, the network remote monitoring system that a kind of grinding wheel tool On-line Discharge is repaired, including：
Emery wheel repair system, for carrying out pulsed discharge dressing finishing to emery wheel 1；
Emery wheel repairs state monitoring device, for being monitored the surface reconditioning state of emery wheel 1, judges whether to repair complete；
The remote network monitoring system that emery wheel is repaired online, for the reparation shape by remote network termination on-line monitoring emery wheel 1
Condition.
Specifically, described emery wheel repair system includes CNC integrated control systems 5, CNC ultra-precision grinding machines 12
（SMRART B818）, the pulse power 3, finishing electrode 2, described CNC integrated control systems 5, the circuit of CNC ultra-precision grinding machines 12
Connection, described emery wheel 1 is arranged on the grinding wheel spindle of CNC ultra-precision grinding machines 12, and emery wheel 1 is 150 millimeters of diameter, the milli of thickness 2.5
The skive of rice；Described finishing electrode 2 is 50 millimeters of length, the copper electrode of 12 millimeters of thickness, is fixed on CNC ultraprecises
It is on the horizontal table of grinding machine 12 and axially vertical with emery wheel；The emery wheel 1, finishing electrode 2 and the pulse power 3 are formed and discharged back
Road, micro discharge dressing finishing is carried out to emery wheel 1 using electric spark pulsed discharge.
As shown in Fig. 2 in repair process, between emery wheel 1 and finishing electrode 2, apply the pulse power 3 so that emery wheel 1 with
Spark discharge 10 is produced between finishing electrode 2, the high temperature produced by spark discharge 10 removes grinding wheel bond 9 so that
The dressing of diamond abrasive grain 8 goes out sword, reaches the purpose of grinding wheel tool reparation.
The present embodiment utilizes electric spark pulsed discharge principle, micro discharge dressing finishing is carried out to skive, by gold
Category bonding agent 9 and the electric discharge of finishing electrode 2, promote the metallic bond 9 of emery wheel 1 to come off, micro- grit protrusion.With traditional machinery
Restorative procedure is compared, and electric discharge reparation can quickly remove metallic bond 9, not have any influence, thus energy on diamond abrasive grain
Enough improve the remediation efficiency of grinding wheel tool.
Specifically, in the present embodiment, described emery wheel repairs state monitoring device includes CCD high-definition cameras 4, described
CCD high-definition cameras 4 are fixed on the horizontal table of CNC ultra-precision grinding machines 12, the position to be repaired of alignment lenses emery wheel 1,
Monitored on-line for repairing state to wheel face, repair data is then transferred to CNC integrated control systems 5.
Specifically, in the present embodiment, the remote network monitoring system that described emery wheel is repaired online includes and wireless network
Network connector 6, mobile display terminal 7, described wireless network connector 6 is connected with CNC integrated control system signals, for inciting somebody to action
The online repair data of emery wheel 1 is passed through by wireless network real-time Transmission to mobile display terminal 7, the mobile display terminal 7
The online repair data that wireless network receives the emery wheel 1 that wireless network connector 6 sends is shown.Described mobile display end
End can be using mobile phone, panel computer or PDA etc..
Specifically, described wireless network connector 6 is logical using ZigBee communication modules, bluetooth communication module or WiFi
News module, the present embodiment uses WiFi communication module.
In grinding wheel tool electric discharge repair process, repairing state to wheel face by CCD high-definition cameras 4 is carried out online
Monitoring, is then transferred to CNC machine tools integrated control system 5, in the presence of wireless network connector 6, by number by repair data
According to wirelessly transmitting in real time to mobile display terminal 7, the remote network monitoring system that grinding wheel tool is repaired online is formed, can be real-time
The online reparation situation of RMON multiple grinding wheel tool.
The present invention in the electric discharge repair process of superfine grinding wheel 1, by the on-line monitoring sand of CCD high-definition cameras 4
Wheel tool surfaces repair state, repair data then are transferred into CNC integrated control systems 5, in the work of wireless network connector 6
Under, combined with mobile display terminal 7, formed the remote network monitoring system that grinding wheel tool is repaired online, realized multiple emery wheels
The RMON that instrument is repaired online, realizes the monitor mode that internet+informationization far distance controlled emery wheel is repaired online,
It is convenient, fast, reliable, workable.
The above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not to the present invention
Implementation method restriction.For those of ordinary skill in the field, can also make on the basis of the above description
The change or variation of other multi-forms.There is no need and unable to be exhaustive to all of implementation method.It is all of the invention
Any modification, equivalent and improvement made within spirit and principle etc., should be included in the protection of the claims in the present invention
Within the scope of.
Claims (8)
1. the network remote monitoring system that a kind of grinding wheel tool On-line Discharge is repaired, it is characterised in that including：
Emery wheel repair system, for carrying out pulsed discharge dressing finishing to emery wheel (1)；
Emery wheel repairs state monitoring device, for being monitored emery wheel (1) surface reconditioning state, judges whether to repair complete；
The remote network monitoring system that emery wheel is repaired online, for the reparation by remote network termination on-line monitoring emery wheel (1)
Situation.
2. the network remote monitoring system that grinding wheel tool On-line Discharge according to claim 1 is repaired, it is characterised in that：
Described emery wheel repair system includes CNC integrated control systems (5), CNC ultra-precision grinding machines (12), the pulse power (3), repaiies
Whole electrode (2), described CNC integrated control systems (5), the connection of CNC ultra-precision grinding machines (12) circuit, described emery wheel (1) peace
On the grinding wheel spindle of CNC ultra-precision grinding machines (12)；Described finishing electrode (2) is fixed on the water of CNC ultra-precision grinding machines (12)
It is on flat workbench and axially vertical with emery wheel；The emery wheel (1), finishing electrode (2) and the pulse power (3) form discharge loop,
Micro discharge dressing finishing is carried out to emery wheel (1) using electric spark pulsed discharge.
3. the network remote monitoring system that grinding wheel tool On-line Discharge according to claim 1 is repaired, it is characterised in that：Institute
The finishing electrode (2) stated is copper electrode.
4. the network remote monitoring system that the grinding wheel tool On-line Discharge according to claim (1) is repaired, it is characterised in that：
Described emery wheel repairs state monitoring device includes CCD high-definition cameras (4), and the CCD high-definition cameras (4) are for emery wheel
Surface reconditioning state is monitored on-line, and repair data then is transferred into CNC integrated control systems (5).
5. the network remote monitoring system that grinding wheel tool On-line Discharge according to claim 4 is repaired, it is characterised in that：Institute
CCD high-definition cameras (4) are stated to be fixed on the horizontal table of CNC ultra-precision grinding machines (12).
6. the network remote monitoring system that grinding wheel tool On-line Discharge according to claim 4 is repaired, it is characterised in that：Institute
The remote network monitoring system that the emery wheel stated is repaired online includes and wireless network connector (6), mobile display terminal (7), institute
The wireless network connector (6) stated is connected with CNC integrated control system signals, for the online repair data of emery wheel (1) is logical
Wireless network real-time Transmission to mobile display terminal (7) is crossed, the mobile display terminal (7) receives wireless network by wireless network
The online repair data of the emery wheel (1) that network connector (6) sends is shown.
7. the network remote monitoring system that grinding wheel tool On-line Discharge according to claim 6 is repaired, it is characterised in that：Institute
The mobile display terminal stated includes mobile phone, panel computer, PDA.
8. the network remote monitoring system that grinding wheel tool On-line Discharge according to claim 6 is repaired, it is characterised in that：Institute
The wireless network connector (6) stated is using ZigBee communication modules, bluetooth communication module or WiFi communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710284923.8A CN106919142B (en) | 2017-04-27 | 2017-04-27 | Network remote monitoring system for online repairing of grinding wheel tool discharge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710284923.8A CN106919142B (en) | 2017-04-27 | 2017-04-27 | Network remote monitoring system for online repairing of grinding wheel tool discharge |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106919142A true CN106919142A (en) | 2017-07-04 |
| CN106919142B CN106919142B (en) | 2023-05-23 |
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ID=59568936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710284923.8A Active CN106919142B (en) | 2017-04-27 | 2017-04-27 | Network remote monitoring system for online repairing of grinding wheel tool discharge |
Country Status (1)
| Country | Link |
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| CN (1) | CN106919142B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263323A (en) * | 2017-08-16 | 2017-10-20 | 哈尔滨工业大学 | Ball-end grinding wheel dressing method in place during superfine grinding special-shaped thin wall structural member |
| CN114603485A (en) * | 2022-03-08 | 2022-06-10 | 湖南科技大学 | Metal bond grinding wheel microwave direct dressing method and device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4539778A (en) * | 1982-09-14 | 1985-09-10 | Ex-Cell-O Corporation | Automatic dual compensation grinding wheel conditioner |
| CN202780832U (en) * | 2012-09-13 | 2013-03-13 | 苏州新代数控设备有限公司 | Remote monitoring system for CNC (computer numerical control) vertical grinder |
| CN104742002A (en) * | 2015-03-19 | 2015-07-01 | 华南理工大学 | Intelligent grinding device for short chip removing and cooling by means of pulse electric smelting |
| CN105479340A (en) * | 2015-12-25 | 2016-04-13 | 华南理工大学 | On-line monitoring device and method of grinding wheel microdischarge truing and dressing |
| CN105512852A (en) * | 2016-01-25 | 2016-04-20 | 武汉都市环保工程技术股份有限公司 | Soil reinstatement work logistics monitoring system based on internet of things |
-
2017
- 2017-04-27 CN CN201710284923.8A patent/CN106919142B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4539778A (en) * | 1982-09-14 | 1985-09-10 | Ex-Cell-O Corporation | Automatic dual compensation grinding wheel conditioner |
| CN202780832U (en) * | 2012-09-13 | 2013-03-13 | 苏州新代数控设备有限公司 | Remote monitoring system for CNC (computer numerical control) vertical grinder |
| CN104742002A (en) * | 2015-03-19 | 2015-07-01 | 华南理工大学 | Intelligent grinding device for short chip removing and cooling by means of pulse electric smelting |
| CN105479340A (en) * | 2015-12-25 | 2016-04-13 | 华南理工大学 | On-line monitoring device and method of grinding wheel microdischarge truing and dressing |
| CN105512852A (en) * | 2016-01-25 | 2016-04-20 | 武汉都市环保工程技术股份有限公司 | Soil reinstatement work logistics monitoring system based on internet of things |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263323A (en) * | 2017-08-16 | 2017-10-20 | 哈尔滨工业大学 | Ball-end grinding wheel dressing method in place during superfine grinding special-shaped thin wall structural member |
| CN107263323B (en) * | 2017-08-16 | 2019-01-08 | 哈尔滨工业大学 | Ball-end grinding wheel dressing method in place when superfine grinding special-shaped thin wall structural member |
| CN114603485A (en) * | 2022-03-08 | 2022-06-10 | 湖南科技大学 | Metal bond grinding wheel microwave direct dressing method and device |
| CN114603485B (en) * | 2022-03-08 | 2023-02-17 | 湖南科技大学 | Metal bond grinding wheel microwave direct dressing method and device |
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| Publication number | Publication date |
|---|---|
| CN106919142B (en) | 2023-05-23 |
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