CN106910004B - Whole process fan manufacturing quality monitoring system based on process flow circulation - Google Patents
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Abstract
The invention belongs to the field of computer monitoring and industrial manufacturing, and particularly relates to a quality monitoring system for manufacturing a fan. In order to solve the problems of 'dirty data' when a plurality of activities access shared resources simultaneously in the current workflow technology and the problems of system performance and abnormal processing of the system under the condition of large information quantity, the invention provides a flow circulation-based whole-process fan manufacturing quality monitoring system. The system comprises a workflow engine, a terminal display device, a communication device and a server. The workflow engine divides all process flows of the fan manufacturing process into ten flows such as incoming material inspection flow, production process field inspection flow and the like in sequence, and realizes a flow-based quality monitoring system. Compared with the traditional workflow engine, the dynamic processing mechanism is added, and the flexibility and the adaptability are better. Meanwhile, the parallel processing of the flow is realized, the parallelism of the system is improved, and the object processing time is effectively saved.
Description
Technical Field
The invention belongs to the field of computer monitoring and industrial manufacturing, and particularly relates to a quality monitoring system for manufacturing a fan.
Background
With the refinement of manufacturing technology and process, how to monitor the quality condition of the product in the manufacturing process more conveniently and more intuitively becomes a key problem influencing the continuous development of enterprises. At present, the domestic manufacturing industry is mainly based on the traditional workflow technology in the supervision and management of product quality. The workflow technology is a rapidly developing technology at present, and can provide business process modeling, management and control functions for enterprise applications. The most basic characteristic of the method is that the method can combine the behaviors of human beings and machines, and particularly can interact with application programs and tools so as to complete the automatic processing of business processes. From the appearance to the present, the workflow technology has become one of the indispensable contents in the enterprise informatization construction scheme. From the development of simple office automation systems, to the implementation of enterprise ERP systems, to BPR and BPM systems which appear for improving the operation efficiency of enterprises, workflow technologies all play a very important and even key role. The following two main problems exist in the conventional workflow technology.
1) Workflow transaction concurrency control and exception handling problems: in the operation process of the workflow instance, a situation that a plurality of activities access shared resources simultaneously may occur, and the activities overlap each other in data operation, so that phenomena such as 'dirty data' occur, and in order to ensure normal operation of the system, concurrent control must be performed. In addition, when the workflow is abnormally interrupted or other abnormalities occur, how to eliminate the influence of the abnormalities on the execution state of the whole workflow instance and a series of generated problems are all problems which need to be solved urgently in the workflow management system.
2) System performance issues: the system performance is mainly the stability of the system and the throughput of information processing, most of the workflow products can ensure the system stability within a certain throughput at present, but when enterprises process tens of thousands of business demands every day, even thousands of business demands every hour, the system performance cannot be ensured due to the fact that the information throughput of the system is too large. Therefore, for a Web-based workflow system, on the premise of ensuring the system information amount, how to ensure the stability of the system under the condition of a larger information amount is a problem to be solved at present, and how to handle tens of millions of concurrent accesses within the same time without affecting the operation speed of the system.
Disclosure of Invention
Aiming at the problems and the defects, the invention provides a process flow based overall process fan manufacturing quality monitoring system. The system is characterized by comprising a lightweight workflow engine, terminal display equipment, communication equipment and a server; the terminal display equipment is connected with the server through the communication equipment, and the workflow engine is responsible for task assignment and task scheduling by relying on the quality monitoring system; the terminal display equipment is responsible for a user to see a flow to be processed and flow history; the communication equipment is responsible for transmitting information through a network interface; the server is responsible for workflow information processing and data storage.
The operation mechanism of the workflow engine of the system is as follows:
the method comprises the following steps: after receiving a flow generation instruction, obtaining a current flow definition according to a flow template of the obtained instruction;
step two: the engine creates and initializes a process instance according to the obtained process template information;
step three: the method comprises the steps that an engine obtains information of a first node of a process, and when a node activation condition is checked to be met, an organization model base is called according to a defined task allocation principle to allocate tasks to corresponding users;
step four: the user calls the application information and the related data information of the activity instance through the engine to execute the related operation of the task;
step five: after the current activity is executed, the ending control module analyzes the attribute of the node and judges whether the node is an ending node of the workflow, if so, the flow is ended, and the state of a corresponding target object in the flow is changed; if not, the engine searches the next activatable node information according to the node information and the routing algorithm, and executes the task of the next node after obtaining the next activatable node information until the end node of the current process instance is finished, and the workflow instance is executed.
The workflow engine comprises incoming material quality monitoring and production process quality monitoring, wherein the incoming material quality monitoring comprises a purchase declaration process management module, an incoming material inspection process management module, a return and change process management module and an exclusive process management module, and the production process quality monitoring comprises a production process field inspection process management module, a production process quality inspection process management module, a production abnormal correction process management module, a production finished product inspection process management module, a production final inspection problem correction process management module and a production finished product emergency release process management module.
Each flow management module comprises four components of flow initiation, flow management, flow to be processed and initiated flow of an incoming material sequence and an assembly sequence; the process initiation is used for the login person to select the object to be processed and initiate a corresponding process; the process management is used for displaying a process list processed by the current login person and clicking to view historical information of a corresponding process; the to-be-processed flow is used for displaying a to-be-processed flow list of the current login person, and the corresponding flow can be processed by clicking and checking; the initiated processes are used for displaying all initiated processes in the system, and historical information of the corresponding processes can be clicked and viewed.
The workflow engine adopts a three-layer system architecture based on a B/S mode, and comprises a presentation layer P L, a service logic layer B LL and a data access layer DA L, wherein the presentation layer P L is a user interface of a system and is responsible for man-machine interaction between a user and the system interface, the service logic layer B LL is used for processing a request provided by the presentation layer and carrying out specific analysis on the request, then corresponding data is obtained by calling the data access layer and is fed back to the presentation layer, and the data access layer DA L encapsulates all operations on a database and is mainly responsible for accessing the database.
The workflow engine adopts an object-oriented programming method, encapsulates relevant attributes of incoming material sequences and assembly sequences manufactured by the fan into target objects, encapsulates relevant attributes of each process into process objects, encapsulates relevant contents of electronic forms to be filled into operation objects, and can expand and maintain the system.
The workflow engine is added with a dynamic processing mechanism on the basis of the traditional workflow engine, an operator can select whether to process a task according to specific conditions at any node in the process, and when the operator selects assignment, a node is automatically added to the process on the premise of not changing a process template, and the operation of the process is continued.
The workflow engine can enable the same object to be in two different processes at the same time to realize cross-process state conversion, improve the parallelism of the system and effectively save the transaction processing time.
The workflow engine is provided with a self-adaptive mechanism and is preferentially and automatically distributed to the member with the least workload according to a built-in workload statistical algorithm.
The invention has the beneficial effects that:
(1) the system covers all process flows from the supply application to the assembly completion of the fan manufacturing, a dynamic processing mechanism is added on the basis of the traditional workflow engine, and an operator can process tasks at any node in the flow by himself or assign the tasks to the lower level for processing. When the operator selects the assignment, the process instance automatically adds a node on the premise of not changing the process template, and the operation of the process is continued. Meanwhile, related workers can use the network to perform operation, approval and signature printing in the system, and paperless operation and automatic office are realized. Compared with the traditional workflow engine, the system breaks through the curing operation in the traditional mode, and improves the dynamic property and the flexibility of the work;
(2) the system realizes the parallel processing of the flows, namely the same object can be in two different flows at the same time, the cross-flow state conversion is realized, the phenomenon that the information is overlapped when a plurality of activities access the shared resource simultaneously by the traditional workflow engine is overcome, so that dirty data and the like occur, the occupation of the resource is reduced, the system parallelism is improved, and the object processing time is effectively saved;
(3) the system simulates the actual situation of flow processing more humanizedly, and preferentially and automatically distributes the member with the least workload to complete the assigned work task according to the built-in workload statistical algorithm. Compared with the traditional quality monitoring system, the system has better self-adaptability.
Drawings
FIG. 1 is a block diagram of a fan manufacturing monitoring system
FIG. 2 is a logic flow diagram of a workflow engine
FIG. 3 is a flow chart of the system incoming material object
FIG. 4 is a flow chart of system assembly objects
Detailed Description
The embodiments are described in detail below with reference to the accompanying drawings.
The first embodiment is as follows:
a system for monitoring the manufacturing quality of a whole-process fan based on flow circulation comprises a workflow engine, a terminal display device, a communication device and a Server, wherein the workflow engine is responsible for task assignment and task scheduling, the terminal display device is responsible for a user to check a to-be-processed flow and a flow history, the communication device is responsible for information transmission through a network interface, the Server is responsible for workflow information processing and data storage, the monitoring system adopts Visual studio NET integrated development environment with a development language of C #, a background database selects Microsoft SQ L Server 2005, the workflow engine of the system divides the flow into two major submodules, namely a material incoming quality monitoring module and a production process quality monitoring module, the specific structure of the monitoring system is shown in figure 1, the material incoming quality monitoring module comprises 4 submodules, namely a purchase flow, a material incoming inspection flow, a product return flow and a special release flow, the production process quality monitoring module comprises 6 submodules, namely a production process field inspection flow, a production process quality inspection flow, a production process abnormal improvement flow, a production finished product inspection flow, a production final inspection flow, a production process flow and a production flow modification problem, a production flow, a production process flow, a production flow, a.
Example two:
as shown in fig. 2, the figure illustrates an operation mechanism of a workflow engine designed by the present system, and the workflow engine is mainly responsible for task assignment and task scheduling, and ensures that a workflow normally operates according to a predefined flow sequence, and the specific steps are as follows:
the method comprises the following steps: when a flow generation instruction is received, obtaining a current flow definition according to a flow template of the obtained instruction;
step two: creating and initializing a process instance according to the process template information obtained by the engine;
step three: the engine acquires information of a first node of the process, checks whether the node meets an activation condition, if so, calls an organization model library according to a defined task allocation principle to allocate a task to a corresponding user, otherwise, the engine needs to wait for information of the first node next time to judge whether the activation condition is met;
step four: the user calls the application information and the related data information of the activity instance through the engine to execute the related operation of the task;
step five: and if the current task is executed, the ending control module analyzes and judges whether the node is an ending node of the workflow according to the node attribute, if so, the flow is ended, and the state of the corresponding target object in the flow is changed. If not, the engine searches the next activatable node information according to the node information and the routing algorithm, and executes the task of the next node after obtaining the next activatable node information until the end node of the current process instance is finished, and the workflow instance is executed.
This will be described in detail with reference to fig. 3 and 4. FIG. 3 is a flow chart of system incoming material objects. Taking a quality inspector of the incoming material of the quality department as an example, after the system receives an instruction of inspecting the flow of the incoming material object, an instance of inspecting the flow of the incoming material object is created and initialized according to a flow template of the instruction, the quality inspector inspects the incoming material, information of passing inspection and failing inspection is respectively input into information columns corresponding to a terminal display interface, and the quality inspector can automatically assign tasks to related lower-level personnel for processing according to inspection results. And for the qualified part of the quality inspection, assigning the task to the related personnel at the lower level of the quality part for processing, and for the unqualified part of the quality inspection, assigning the task to the returned goods of the purchasing part or the special related personnel for processing according to the actual condition. FIG. 4 is a system assembly object flow diagram. Taking a finished product quality inspector in a production department as an example, after a system receives a flow instruction of an inspection and assembly object, an inspection and assembly object flow example is created and initialized according to a flow template of the instruction, the quality inspector inspects the assembly finished product, information of the inspected qualified finished product and the inspected unqualified finished product is respectively input into information columns corresponding to a terminal display interface, and the quality inspector can automatically assign tasks to lower-level related personnel for processing according to inspection results. And for the qualified part of the quality inspection, assigning the task to the related personnel of the quality part for processing, and for the unqualified part of the quality inspection, assigning the task to the related personnel of the planning part for special application according to the actual condition, or assigning the task to the related personnel of the quality part for final inspection and correction, wherein the system can preferentially and automatically allocate the task to the member with the least workload according to a built-in workload statistical algorithm to finish the assigned work task, and when the quality inspector selects assignment, a node is automatically added to the process example to continue the operation of the process. In addition, a quality inspector can process a plurality of different process objects at the same time, and a quality inspector with quality parts can process incoming material inspection tasks, carry out operation, approval and signature in a system and can process final inspection and correction tasks of assembled finished products without mutual influence.
The present invention is not limited to the above embodiments, and any changes or substitutions that can be easily made by those skilled in the art within the technical scope of the present invention are also within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. A whole-process fan manufacturing quality monitoring system based on flow circulation is characterized by comprising a light-weight workflow engine, terminal display equipment, communication equipment and a server; the terminal display equipment is connected with the server through the communication equipment, and the workflow engine is responsible for task assignment and task scheduling by relying on the quality monitoring system; the terminal display equipment is responsible for a user to see a flow to be processed and flow history; the communication equipment is responsible for transmitting information through a network interface; the server is responsible for workflow information processing and data storage; the operation mechanism of the workflow engine is as follows:
the method comprises the following steps: after receiving a flow generation instruction, obtaining a current flow definition according to a flow template of the obtained instruction;
step two: the engine creates and initializes a process instance according to the obtained process template information;
step three: the method comprises the steps that an engine obtains information of a first node of a process, and when a node activation condition is checked to be met, an organization model base is called according to a defined task allocation principle to allocate tasks to corresponding users;
step four: the user calls the application information and the related data information of the activity instance through the engine to execute the related operation of the task;
step five: after the current activity is executed, the ending control module analyzes the attribute of the node and judges whether the node is an ending node of the workflow, if so, the flow is ended, and the state of a corresponding target object in the flow is changed; if not, the engine searches the next activatable node information according to the node information and the routing algorithm, and executes the task of the next node after obtaining the next activatable node information until the end node of the current process instance is finished, and the workflow instance is executed;
the workflow engine is added with a dynamic processing mechanism on the basis of the traditional workflow engine, an operator can select whether to process a task according to specific conditions at any node in the process, and when the operator selects assignment, a node is automatically added to the process on the premise that a process template is not changed in the process example, and the operation of the process is continued; the workflow engine can enable the same object to be in two different processes at the same time to realize cross-process state conversion, improve the parallelism of the system and effectively save the transaction processing time; the workflow engine is provided with a self-adaptive mechanism and is preferentially and automatically allocated to the member with the least workload according to a built-in workload statistical algorithm; the workflow engine comprises incoming material quality monitoring and production process quality monitoring, wherein the incoming material quality monitoring comprises a purchase declaration process management module, an incoming material inspection process management module, a return and change process management module and an exclusive process management module, and the production process quality monitoring comprises a production process field inspection process management module, a production process quality inspection process management module, a production abnormal correction process management module, a production finished product inspection process management module, a production final inspection problem correction process management module and a production finished product emergency release process management module.
2. The system for monitoring the manufacturing quality of the whole process fan based on the process flow circulation as claimed in claim 1, wherein the process management module comprises four components of process initiation, process management, to-be-processed process and initiated process;
the process initiation is used for the login person to select the object to be processed and initiate a corresponding process;
the process management is used for displaying a process list processed by the current login person and clicking to view historical information of a corresponding process;
the to-be-processed flow is used for displaying a to-be-processed flow list of the current login person, and the corresponding flow can be processed by clicking and checking;
the initiated flows are used for displaying all initiated flows in the system, and historical information of the corresponding flows can be clicked and viewed.
3. The flow-circulation-based overall process fan manufacturing quality monitoring system as claimed in claim 1, wherein the workflow engine adopts a three-layer architecture based on a B/S mode, namely a presentation layer P L, a business logic layer B LL and a data access layer DA L;
the presentation layer P L is a user interface of the system and is responsible for the man-machine interaction between a user and the system interface;
the business logic layer B LL is used for processing the request provided by the presentation layer and carrying out specific analysis on the request, and then acquiring corresponding data by calling the data access layer and feeding back the data to the presentation layer;
the data access layer DA L encapsulates all operations on the database and is responsible for accessing the database.
4. The system for monitoring the manufacturing quality of the whole process fan based on the process flow as claimed in claim 1, wherein the workflow engine adopts an object-oriented programming method to encapsulate the related attributes of the incoming material sequence and the assembly sequence of the fan manufacturing into target objects, encapsulate the related attributes of each process into process objects, encapsulate the related contents of the electronic form to be filled into operation objects, and can expand and maintain the system.
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| CN107967556A (en) * | 2017-11-16 | 2018-04-27 | 上海华力微电子有限公司 | A kind of control method of technological process and partly lead equipment |
| CN107992995A (en) * | 2017-11-20 | 2018-05-04 | 上海华力微电子有限公司 | A kind of method and system for creating technological process title |
| CN109472484B (en) * | 2018-11-01 | 2021-08-03 | 凌云光技术股份有限公司 | Production process abnormity recording method based on flow chart |
| CN111160704B (en) * | 2019-11-29 | 2022-09-20 | 河海大学 | Workflow engine system based on RESTful architecture |
| CN113449967B (en) * | 2021-06-04 | 2024-02-09 | 广东昭信平洲电子有限公司 | Quality inspection management system of inductance coil |
| CN113469648A (en) * | 2021-06-25 | 2021-10-01 | 广州得尔塔影像技术有限公司 | Test flow control method, system, readable storage medium and control terminal |
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