CN106903959A - A kind of solar energy backboard Obstruct membrane and preparation method thereof - Google Patents
A kind of solar energy backboard Obstruct membrane and preparation method thereof Download PDFInfo
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- CN106903959A CN106903959A CN201710106605.2A CN201710106605A CN106903959A CN 106903959 A CN106903959 A CN 106903959A CN 201710106605 A CN201710106605 A CN 201710106605A CN 106903959 A CN106903959 A CN 106903959A
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- solar energy
- obstruct membrane
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- energy backboard
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- 239000012528 membrane Substances 0.000 title claims abstract description 71
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000004970 Chain extender Substances 0.000 claims abstract description 22
- 229920001225 polyester resin Polymers 0.000 claims abstract description 19
- 239000004645 polyester resin Substances 0.000 claims abstract description 19
- 239000011256 inorganic filler Substances 0.000 claims abstract description 17
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 17
- 239000002270 dispersing agent Substances 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 21
- -1 polybutylene terephthalate Polymers 0.000 claims description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 2
- 238000007766 curtain coating Methods 0.000 claims description 2
- 125000003700 epoxy group Chemical group 0.000 claims description 2
- 150000002148 esters Chemical group 0.000 claims description 2
- 230000004927 fusion Effects 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims description 2
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 239000005543 nano-size silicon particle Substances 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 239000004594 Masterbatch (MB) Substances 0.000 claims 1
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- 150000001298 alcohols Chemical class 0.000 claims 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims 1
- 229910010272 inorganic material Inorganic materials 0.000 claims 1
- 239000011147 inorganic material Substances 0.000 claims 1
- 229910052901 montmorillonite Inorganic materials 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- BJHIKXHVCXFQLS-PYWDMBMJSA-N sorbose group Chemical group OCC(=O)[C@H](O)[C@@H](O)[C@H](O)CO BJHIKXHVCXFQLS-PYWDMBMJSA-N 0.000 claims 1
- 230000004888 barrier function Effects 0.000 abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 230000003301 hydrolyzing effect Effects 0.000 abstract description 3
- 230000002596 correlated effect Effects 0.000 description 9
- 150000001718 carbodiimides Chemical class 0.000 description 8
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052809 inorganic oxide Inorganic materials 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006911 nucleation Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000008384 membrane barrier Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/10—Homopolymers or copolymers of propene
- C08J2423/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2471/00—Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
- C08J2471/02—Polyalkylene oxides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/14—Gas barrier composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/204—Applications use in electrical or conductive gadgets use in solar cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The present invention relates to film applications, more particularly to a kind of solar energy backboard Obstruct membrane and preparation method thereof.Poor in order to solve the problems, such as solar energy backboard membrane water vapor barrier property, the present invention provides a kind of solar energy backboard Obstruct membrane and preparation method thereof.The Obstruct membrane is ABA three-deckers, and the material of A layers in the Obstruct membrane is PEN;The raw material of described B layers is made up of polyester resin, nanometer inorganic filler, chain extender, nucleator and dispersant;In B layers, the addition of the polyester resin is 83 94%, and the addition of the nanometer inorganic filler is 1 10%, and the addition of the chain extender is 0.5 3%, and the addition of the nucleator is 0.5 2%, and the addition of the dispersant is 0.5 2%.The Obstruct membrane has water vapor barrier property and hydrolytic resistance higher.The preparation method process is simple of the solar energy backboard Obstruct membrane that the present invention is provided, it is adaptable to mass produce.
Description
Technical field
The present invention relates to film applications, more particularly to a kind of solar energy backboard Obstruct membrane and preparation method thereof.
Background technology
Solar energy backboard with Obstruct membrane (abbreviation solar energy backboard membrane) be located at solar panel the back side, play support and
The effect of cell piece is protected, this requires that backboard membrane has reliable insulating properties, water vapor barrier property and hydrolysis aging.At present
The common backboard of in the market is usually TPT or TPE composite constructions, and wherein P layers refers to the PET film layer played a supporting role, and PET
It is a kind of medium barrier material, the barrier to steam and oxygen is not good, therefore, develop a kind of solar energy back of the body of high barrier
Plate film has important realistic meaning to the life-span for improving solar cell.
The content of the invention
Poor in order to solve the problems, such as existing solar energy backboard membrane water vapor barrier property, the present invention provides a kind of solar energy backboard
With Obstruct membrane and preparation method thereof.The solar energy backboard that the present invention is provided Obstruct membrane has water vapor barrier property higher and water-fast
Xie Xing.The preparation method process is simple of the solar energy backboard Obstruct membrane that the present invention is provided, it is adaptable to mass produce.
In order to solve the above-mentioned technical problem, the present invention uses following technical proposals:
The present invention provides a kind of solar energy backboard Obstruct membrane, and the Obstruct membrane is ABA three-deckers, in the Obstruct membrane
A layers material be PEN (PEN);The raw material of described B layers by polyester resin, nanometer inorganic filler,
Chain extender, nucleator and dispersant composition;Wherein, the addition of the polyester resin is 83-94%, the nanometer inorganic filler
The addition of (also referred to as nano inoganic particle) is 1-10%, and the addition of the chain extender is 0.5-3%, the nucleator
Addition is 0.5-2%, and the addition of the dispersant is 0.5-2%, and the percentage composition is weight percentage.
Further, the thickness of the solar energy backboard Obstruct membrane is 100-300 μm.Further, A thickness degree is accounted for always
The 8-15% of thickness, B thickness degree account for the 85-92% of gross thickness.The gross thickness refers to the thickness of solar energy backboard Obstruct membrane.
Further, the solar energy backboard obstruct film thickness is 250-300 μm.
Further, in the solar energy backboard Obstruct membrane, A thickness degree accounts for gross thickness 8-12%, B thickness degree and accounts for total thickness
Degree 88-92%.
Further, in the solar energy backboard Obstruct membrane, A thickness degree accounts for gross thickness 10-12%, B thickness degree and accounts for always
Thickness 88-90%.
Further, described polyester resin is selected from polyethylene terephthalate (PET) or poly terephthalic acid fourth
One kind in diol ester (PBT).Further, the polyester resin is preferably PET.
Further, described nanometer inorganic filler is selected from nano imvite, nano silicon, mica sheet or nanometer
One kind or at least two mixing in titanium nitride.Further, nanometer inorganic filler (abbreviation Nano filling, the nanoparticle
Son or inorganic particulate) particle diameter be 0.2-0.6 μm.
The nanometer inorganic filler is by surface treatment.The purpose of surface treatment is the photochemical activity for reducing inorganic filler
With dispersiveness of the raising inorganic particulate in polyester resin.Surface treatment is the Surface coating at least one of which in nanometer inorganic filler
(one or more layers) inorganic oxide or organic compound.The inorganic oxide is SiO2-Al2O3Deng inorganic oxide.
Further, described chain extender is selected from polymer chain extender, the polymer chain extension of isocyanates of epoxies
One kind in agent or acylamide polymer chain extender.Wherein, chain extender is preferably polyamide polymers chain extender.Further
, the chain extender is selected from one kind or at least two combination in carbodiimides or polycarbodiimide.
Further, described nucleator is selected from the one kind in sorbose alcohols or organic phosphate.Further, it is described
Nucleator be selected from the NA-10 of Japanese rising sun electrification company production.
Further, described dispersant is selected from the one kind in polyethylene glycol (PEG), Tissuemat E or polypropylene wax.Enter
One step, described dispersant is preferably Tissuemat E.
Further, in described solar energy backboard Obstruct membrane, in B layers, the addition of the polyester resin is
83-94%, the addition of the nanometer inorganic filler is 3-10%, and the addition of the chain extender is 0.5-3%, the nucleation
The addition of agent is 0.5-2%, and the addition of the dispersant is 0.5-2%, and the percentage composition is weight percentage.Before
State technical scheme correspondence embodiment 1-4.
Further, in described solar energy backboard Obstruct membrane, in B layers, the addition of the polyester resin is
91-94%, the addition of the nanometer inorganic filler is 3-5%, and the addition of the chain extender is 1.5-2%, the nucleation
The addition of agent is 0.5-1.5%, and the addition of the dispersant is 0.5-1%, and the percentage composition is weight percentage.
Further, the nanometer inorganic filler is selected from nano imvite.Preceding solution correspondence embodiment 2-3.
The present invention also provides a kind of solar panel, and the solar panel includes described solar energy backboard resistance
Barrier film.
Compared with existing solar energy backboard membrane, there is the solar energy backboard that the present invention is provided Obstruct membrane steam higher to hinder
Every property and hydrolytic resistance.The Obstruct membrane is used to replace existing solar energy backboard membrane.The solar energy backboard resistance that the present invention is provided
The preparation method process is simple of barrier film, it is adaptable to mass produce.
Specific embodiment
In order to be more readily understood technical scheme and technique effect, with reference to embodiment, the present invention is carried out in detail
Describe in detail bright.
The preparation method of the solar energy backboard Obstruct membrane that the present invention is provided, comprises the following steps:
(1) granulate:It is polyester resin, nano inoganic particle, chain extender, nucleator and dispersant is uniform and carry out double
Screw mixing granulation obtains polyester functional agglomerate;
(2) slab:Using three-layer co-extruded technique;A layer materials are PEN, for B layers, polyester resin and step (1) are obtained
Polyester functional agglomerate by proportioning mix, carry out afterwards the three-layer co-extruded fusion plastifications of ABA, curtain coating slab;
(3) film forming is stretched:The slab that step (2) is obtained is carried out into longitudinal stretching, cross directional stretch, thermal finalization, winding and bag
Dress, obtains solar energy backboard Obstruct membrane.
0.2-0.6 μm of the particle diameter of nanometer inorganic filler.The polyester resin used in embodiment 1-8 gathers for the PET of sinopec
Ester is cut into slices.The material of A layers of solar energy backboard Obstruct membrane provided in an embodiment of the present invention is PEN.
The solar energy backboard that the present invention is provided tests following main performances with Obstruct membrane.
Water vapor transmittance:The type water vapor permeation rate testers of Permatran-W 3/33 are produced using MOCON companies of the U.S. to survey
Examination.
Anti-hydrolytic performance:The PCT-35 high pressure accelerated weathering accelerators for entering company's production using Dong Guanhong are tested, temperature
121 DEG C of degree, pressure is two atmospheric pressure, 60 hours testing times.After PCT experiments, using tensile testing machine test Obstruct membrane
Tensile strength and elongation at break.
Embodiment 1
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 91%, nano imvite 5%, carbodiimides 0.5%, NA-10 nucleators 2%, Tissuemat E 1.5%.The obstruct
Film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 8%, B layers of gross thickness of thickness
Degree accounts for the 92% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 2
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 91%, nano imvite 5%, carbodiimides 1.5%, NA-10 nucleators 1.5%, Tissuemat E 1.0%.The resistance
Barrier film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 10%, B layers of gross thickness
Thickness account for the 90% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 3
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 94%, nano imvite 3%, carbodiimides 2.0%, NA-10 nucleators 0.5%, Tissuemat E 0.5%.The resistance
Barrier film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 300 μm, wherein, A layers of thickness accounts for 12%, B layers of gross thickness
Thickness account for the 88% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 4
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 83%, nano imvite 10%, carbodiimides 3.0%, NA-10 nucleators 2.0%, Tissuemat E 2.0%.The resistance
Barrier film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 12%, B layers of gross thickness
Thickness account for the 88% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 5
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 94%, nano imvite 1%, carbodiimides 3.0%, NA-10 nucleators 1.0%, Tissuemat E 1.0%.The resistance
Barrier film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 100 μm, wherein, A layers of thickness accounts for 12%, B layers of gross thickness
Thickness account for the 88% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 6
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 90%, nano mica piece 5%, polycarbodiimide 3.0%, NA-10 nucleators 1.0%, Tissuemat E 1.0%.It is described
Obstruct membrane is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 15%, B of gross thickness
The thickness of layer accounts for the 85% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 7
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 91%, nano TiN 5%, polycarbodiimide 2.0%, NA-10 nucleators 1.0%, polypropylene wax 1.0%.The resistance
Barrier film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 12%, B layers of gross thickness
Thickness account for the 88% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 8
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PET
Resin 91%, Nano-meter SiO_225%th, carbodiimides 2.0%, NA-10 nucleators 1.0%, polypropylene wax 1.0%.The obstruct
Film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 12%, B layers of gross thickness
Thickness accounts for the 88% of gross thickness.Correlated performance is shown in Table 1.
Embodiment 9
The solar energy backboard Obstruct membrane that the present invention is provided, B the layer of the Obstruct membrane of raw material includes following compositions:PBT
Resin 91%, nano imvite 5%, carbodiimides 2.0%, NA-10 nucleators 1.0%, polyethylene glycol 1.0%.The resistance
Barrier film is the three-layer co-extruded structures of ABA, and the obstruct film thickness is 250 μm, wherein, A layers of thickness accounts for 12%, B layers of gross thickness
Thickness account for the 88% of gross thickness.Correlated performance is shown in Table 1.
Comparative example
100% pure PET, thickness is 250 μm.
Polyester film, the tensile strength after water vapor transmittance, the PCT60H of testing film are obtained by stretch processes
And elongation at break.The water vapor transmittance numerical value of film is lower, represents that the water vapor rejection ability of solar energy backboard Obstruct membrane is got over
By force.The tensile strength and elongation at break of film are higher, represent that the anti-hydrolytic performance of film is better.
The composition composition and the performance test results of the solar energy backboard Obstruct membrane provided in an embodiment of the present invention of table 1
Data as shown in above-mentioned table 1 can show that the steam of the solar energy backboard Obstruct membrane that the present invention is provided is passed through
Rate is low, and preferably, hydrolytic resistance is preferable for barrier.Wherein, embodiment 1-4 provide solar energy backboard Obstruct membrane barrier more
Good, combination property is more preferable.Particularly, the barrier of the solar energy backboard Obstruct membrane that embodiment 2-3 is provided is best, combination property
It is best.
The above, only presently preferred embodiments of the present invention is not intended to limit the scope of the present invention.It is every
The impartial change done according to present invention and modification, are encompassed by the scope of the claims of the invention.
Claims (10)
1. a kind of solar energy backboard Obstruct membrane, it is characterised in that the Obstruct membrane is ABA three-deckers, in the Obstruct membrane
A layers material be selected from PEN (PEN);The raw material of described B layers is filled out by polyester resin, nano inorganic
Material, chain extender, nucleator and dispersant composition;In B layers, the addition of the polyester resin is 83-94%, the nanometer nothing
The addition of machine filler is 1-10%, and the addition of the chain extender is 0.5-3%, and the addition of the nucleator is 0.5-
2%, the addition of the dispersant is 0.5-2%, and the percentage composition is weight percentage.
2. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that described polyester resin is selected from poly- right
One kind in PET or polybutylene terephthalate (PBT).
3. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that the nanometer inorganic filler is selected from and receives
One kind or at least two mixing in rice montmorillonite, nano silicon, mica sheet or Nano titanium nitride;The nanometer nothing
The particle diameter of machine filler is 0.2-0.6 μm.
4. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that described chain extender is selected from epoxies
Polymer chain extender, the polymer chain extender of isocyanates or acylamide polymer chain extender in one kind.
5. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that described nucleator is selected from sorbose
One kind in alcohols or organic phosphate.
6. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that described dispersant is selected from poly- second two
One kind in alcohol (PEG), Tissuemat E, polypropylene wax.
7. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that in B layers, the polyester resin
Addition is 83-94%, and the addition of the nanometer inorganic filler is 3-10%, and the addition of the chain extender is 0.5-3%,
The addition of the nucleator is 0.5-2%, and the addition of the dispersant is 0.5-2%, and the percentage composition is weight hundred
Divide content.
8. solar energy backboard Obstruct membrane according to claim 1, it is characterised in that in B layers, the polyester resin
Addition is 91-94%, and the addition of the nanometer inorganic filler is 3-5%, and the addition of the chain extender is 1.5-2%,
The addition of the nucleator is 0.5-1.5%, and the addition of the dispersant is 0.5-1%, and the percentage composition is weight
Percentage composition.
9. a kind of solar panel, it is characterised in that the solar panel includes any one of claim 1-8 institute
The solar energy backboard Obstruct membrane stated.
10. the preparation method of the solar energy backboard Obstruct membrane according to any one of claim 1-8, it is characterised in that
The preparation method comprises the following steps:
(1) granulate:It is polyester resin, nanometer inorganic filler, chain extender, nucleator and dispersant is uniform and carry out twin-screw
Mixing granulator obtains polyester functional agglomerate;
(2) slab:Using three-layer co-extruded technique;A layer materials are PEN, for B layers, by gathering that polyester resin and step (1) are obtained
Ester function master batch is mixed by proportioning, and the three-layer co-extruded fusion plastifications of ABA, curtain coating slab are carried out afterwards;
(3) film forming is stretched:The slab that step (2) is obtained is carried out into longitudinal stretching, cross directional stretch, thermal finalization, winding and packaging, is obtained
To described solar energy backboard Obstruct membrane.
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Application publication date: 20170630 Assignee: Ningbo Changlong New Material Co.,Ltd. Assignor: NINGBO SOLARTRON TECHNOLOGY Co.,Ltd. Contract record no.: X2021330000199 Denomination of invention: The invention relates to a diaphragm for a solar backplane and a preparation method thereof Granted publication date: 20190820 License type: Common License Record date: 20210831 |