CN106897491A - It is a kind of to suppress the construction design method that rectangular membrane tension produces fold - Google Patents

It is a kind of to suppress the construction design method that rectangular membrane tension produces fold Download PDF

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CN106897491A
CN106897491A CN201710035784.5A CN201710035784A CN106897491A CN 106897491 A CN106897491 A CN 106897491A CN 201710035784 A CN201710035784 A CN 201710035784A CN 106897491 A CN106897491 A CN 106897491A
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rectangular membrane
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李明
罗阳军
亢战
牛艳庄
赵腾飞
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Dalian University of Technology
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Abstract

It is a kind of to suppress the construction design method that rectangular membrane tension produces fold, belong to electronic applications and aerospace field.Based on topological optimization technology, optimization aim is turned to rigidity of structure maximum, with the minimum of minimum principal stress in rectangle face more than zero for optimizing stress is constrained, with rectangular membrane optimization structural area less than area allowable as optimization area, with film unit density value as design variable, the preferred configuration of tension corrugationless is proposed.Based on optimum results, the wrinkle-free geometry designs scheme of film tension is proposed, provide the tolerance zone of geometry designs scheme key parameter, be conducive to digitlization CAD to realize.Film optimal design proposed by the present invention, can effectively suppress and eliminate the fold that film is produced in tension, the purpose wrinkle-free so as to reach film tension.The present invention only modifies to membrane structure shape, it is easy to accomplish, without supplementary structure and extra control, input cost is low and workable.Structural design scheme proposed by the present invention, can meet the film surface smoothness requirements of harshness.

Description

一种抑制矩形膜受拉产生褶皱的结构设计方法A Structural Design Method for Restraining Wrinkling of Rectangular Membrane under Tension

技术领域technical field

本发明属于电子领域和航空航天领域,特别是涉及一种要求抑制受拉产生褶皱的矩形膜结构设计方法,应用于某些薄膜结构表面精度要求较高的方面。The invention belongs to the fields of electronics and aerospace, and in particular relates to a design method for a rectangular membrane structure that requires suppression of wrinkles caused by tension, and is applied to aspects requiring higher surface precision of certain membrane structures.

背景技术Background technique

薄膜结构(宽厚比≥500)具有较小面外刚度,易在拉伸作用下面外失稳产生褶皱,影响薄膜结构的表面光滑度、电学性能和力学性能等。为提高薄膜结构的性能,亟需一种方法和方案抑制或消除褶皱。The thin film structure (width-to-thickness ratio ≥ 500) has a small out-of-plane stiffness, which is prone to external instability and wrinkles under stretching, which affects the surface smoothness, electrical properties, and mechanical properties of the thin film structure. In order to improve the performance of thin film structures, a method and scheme to suppress or eliminate wrinkles is urgently needed.

当前技术使用杆、梁等辅助结构或施加额外的物理、化学和电学控制等抑制褶皱的衍生和发展,但会带来额外的重量、应用局限和新褶皱的产生等伴生问题。本发明提出一种膜类结构优化方法和优化方案,通过改变薄膜结构自由边和加载边曲线形状达到较好的抑制或消除褶皱的目的和无褶皱受拉薄膜的效果,保证薄膜结构具备较高的表面精度和较好的电学性能和力学性能,可应用于电子领域和航空航天领域。Current technologies use auxiliary structures such as rods and beams or impose additional physical, chemical, and electrical controls to suppress the derivation and development of wrinkles, but this will bring additional problems such as additional weight, application limitations, and the generation of new wrinkles. The present invention proposes a film structure optimization method and optimization scheme, by changing the free edge and loading edge curve shape of the film structure to better suppress or eliminate wrinkles and the effect of wrinkle-free tensile film, to ensure that the film structure has a high Excellent surface precision and good electrical and mechanical properties can be used in the fields of electronics and aerospace.

发明内容Contents of the invention

本发明要解决的问题是:针对现有技术中的不足,提出一种快速有效、不依赖辅助结构增重的、可操作性强的抑制矩形薄膜受拉褶皱的结构优化设计方法和优化方案。The problem to be solved by the present invention is: aiming at the deficiencies in the prior art, propose a structural optimization design method and optimization scheme for suppressing tensile wrinkling of a rectangular film that is fast, effective, independent of auxiliary structure weight gain, and highly operable.

本发明的技术方案:Technical scheme of the present invention:

一种抑制矩形膜受拉产生褶皱的结构设计方法,步骤如下:A structural design method for suppressing the wrinkling of a rectangular membrane under tension, the steps are as follows:

步骤S01:建立长细比大于1的矩形膜有限元模型,将长度方向的两边定义为自由边,宽度方向的两边定义为加载边;使用二维平面应力单元模拟矩形膜在承受沿长度方向1%拉伸应变时的应力状态,提取矩形膜的最小面内主应力的极小值;Step S01: Establish a rectangular membrane finite element model with a slenderness ratio greater than 1, define the two sides in the length direction as free sides, and define the two sides in the width direction as loading sides; Stress state at % tensile strain, extracting the minimum value of the minimum in-plane principal stress of the rectangular membrane;

步骤S02:建立矩形膜拓扑优化模型,将整体薄膜定义为设计域Ωdes,设计域Ωdes包括材料域Ωm和非材料域Ωvoid,并满足Ωm∪Ωvoid=Ωdes关系;优化目标为矩形膜刚度最大化,并同时满足应力约束(步骤S01中提取的矩形膜的最小面内主应力的极小值大于零)和面积约束(优化后结构面积小于许用面积),优化变量为各单元密度;Step S02: Establish a rectangular membrane topology optimization model, define the overall membrane as the design domain Ω des , the design domain Ω des includes the material domain Ω m and the non-material domain Ω void , and satisfies Ω m ∪Ω void = Ω des and relationship; the optimization goal is to maximize the stiffness of the rectangular membrane, and simultaneously satisfy the stress constraint (the minimum value of the minimum in-plane principal stress of the rectangular membrane extracted in step S01 is greater than zero) and the area constraint (the optimized structure area is smaller than the allowable area) , the optimization variable is the density of each unit;

矩形膜拓扑优化模型的列式为The column formula of the rectangular membrane topology optimization model is

其中,W(u)为矩形膜结构刚度,t、u和v分别为作用于加载边界ΓT上的面力、位移场和许用虚位移;Uad为许用虚位移空间;a(u,v)和l(v)是能量双线性形式和载荷线性形式;min(σmin,x)>0为应力约束,其中min(σmin,x)为设计域Ωm中各单元x最小面内主应力的极小值,当此极小值大于零时,褶皱不会发生;为面积约束,A为设计域Ωm中材料域Ωdes的面积,A*设计域Ωm中材料域Ωdes的许用面积;χ(x)∈{0,1}x∈Ωdes为表征设计域Ωm中材料域Ωm和非材料域Ωvoid的关系,当χ(x)=1代表当前单元为材料域Ωm,反之当χ(x)=0代表当前单元为非材料域ΩvoidAmong them, W(u) is the stiffness of the rectangular membrane structure, t, u and v are the surface force, displacement field and allowable virtual displacement acting on the loading boundary Γ T , respectively; U ad is the allowable virtual displacement space; a(u ,v) and l(v) are energy bilinear form and load linear form; min(σ min,x )>0 is the stress constraint, where min(σ min,x ) is the minimum value of the minimum in-plane principal stress of each unit x in the design domain Ω m , when the minimum value is greater than zero, no wrinkles will occur; is the area constraint, A is the area of the material domain Ω des in the design domain Ω m , A * the allowable area of the material domain Ω des in the design domain Ω m ; χ(x)∈{0,1}x∈Ω des is the representation The relationship between the material domain Ω m and the non-material domain Ω void in the design domain Ω m , when χ(x)=1 means that the current unit is the material domain Ω m , otherwise when χ(x)=0 means the current unit is the non-material domain Ω void ;

步骤S03:拓扑优化得到薄膜受拉无褶皱对应的最优构型,提取出优化构型中材料域的几何特征,并采用有限元仿真模拟计算,获得各几何特征使得薄膜拉伸无褶皱的临界值。Step S03: Topology optimization obtains the optimal configuration corresponding to the film being stretched without wrinkles, extracts the geometric features of the material domain in the optimized configuration, and uses finite element simulation to calculate the criticality of each geometric feature that makes the film stretch without wrinkles. value.

所述的自由边形状为整体对称内凹曲线。The shape of the free side is an overall symmetrical concave curve.

所述的承载边形状为局部对称内凹曲线。The shape of the bearing side is a locally symmetrical concave curve.

所述的自由边形状为半椭圆线整体对称内凹曲线,短轴长b1与矩形膜半宽w的比值大于3.7%,矩形膜受拉时不会产生褶皱。The shape of the free side is a semi-elliptical overall symmetrical concave curve, the ratio of the minor axis length b 1 to the half-width w of the rectangular membrane is greater than 3.7%, and the rectangular membrane does not produce wrinkles when it is stretched.

所述的自由边形状为半余弦整体对称内凹曲线,幅值b2与矩形膜半宽w的比值大于2.05%,矩形膜受拉时不会产生褶皱。The shape of the free side is a semi-cosine overall symmetrical concave curve, the ratio of the amplitude b2 to the half - width w of the rectangular membrane is greater than 2.05%, and the rectangular membrane does not produce wrinkles when it is stretched.

所述的自由边形状为半双曲余弦整体对称内凹曲线,幅值b3与矩形膜半宽w的比值大于2.2%,矩形膜受拉时不会产生褶皱。The shape of the free side is a semi-hyperbolic cosine overall symmetrical concave curve, the ratio of the amplitude b 3 to the half-width w of the rectangular membrane is greater than 2.2%, and the rectangular membrane does not produce wrinkles when it is stretched.

所述的自由边形状为样条整体对称内凹曲线,幅值b4与矩形膜类结构宽的比值大于1.93%,矩形膜受拉时不会产生褶皱。The shape of the free side is a spline overall symmetrical concave curve, the ratio of the amplitude b 4 to the width of the rectangular membrane structure is greater than 1.93%, and the rectangular membrane will not produce wrinkles when it is stretched.

所述的自由边形状为整体内凹对称曲线含局部扰动,扰动可采用向外突起或向内凹坑等方式。The shape of the free side is an overall concave symmetrical curve with local disturbances, and the disturbances can be in the form of outward protrusions or inward pits.

所述的自由边形状为整体对称内凹曲线(可为半椭圆线、半余弦曲线、半双曲余弦曲线、样条曲线形状或整体内凹局部扰动),所述加载边的长度减小。The shape of the free side is an overall symmetrical concave curve (it can be a semi-elliptic line, a semi-cosine curve, a semi-hyperbolic cosine curve, a spline curve or an overall concave local disturbance), and the length of the loading side is reduced.

所述的自由边形状为整体对称内凹曲线(可为半椭圆线、半余弦曲线、半双曲余弦曲线、样条曲线形状或整体内凹局部扰动),所述加载边采用对称内凹曲线形状(可为半椭圆线、半余弦曲线、半双曲余弦曲线、样条曲线形状或整体内凹局部扰动)The shape of the free side is an overall symmetrical concave curve (it can be a semi-elliptic line, a semi-cosine curve, a semi-hyperbolic cosine curve, a spline shape or an overall concave local disturbance), and the loading side adopts a symmetrical concave curve shape (It can be semi-elliptic, semi-cosine, semi-hyperbolic cosine, spline shape or overall concave local disturbance)

基于步骤2的拓扑优化模型得到矩形膜受拉无褶皱的最优构型,基于步骤3提取优化构型中材料域的几何特征,将其归纳为自由边整体对称内凹曲线、减小加载边长度和加载边局部内凹曲线等特征。基于褶皱准则分析薄膜采用结构优化设计方案时的最小主应力分布,判定结构优化方案产生无褶皱薄膜的参数阈值。Based on the topology optimization model in step 2, the optimal configuration of the rectangular membrane under tension without wrinkles is obtained. Based on step 3, the geometric characteristics of the material domain in the optimized configuration are extracted and summarized as an overall symmetrical concave curve on the free side, reducing the loading side Features such as length and locally concave curves on the loaded side. Based on the wrinkle criterion, the minimum principal stress distribution of the thin film adopting the structural optimization design scheme is analyzed, and the parameter threshold value of the wrinkle-free thin film produced by the structural optimization scheme is determined.

基于主应力的褶皱准则可表示为:The principal stress-based wrinkle criterion can be expressed as:

其中σmin和σmax为薄膜受拉时二维平面应力单元产生的面内最小主应力和面内最大主应力。Among them, σ min and σ max are the minimum principal stress and maximum principal stress in the plane generated by the two-dimensional plane stress unit when the film is under tension.

本发明的有益效果:Beneficial effects of the present invention:

1.本发明提供的抑制和消除受拉褶皱的矩形薄膜结构优化方法和优化设计方案,只需要改变薄膜结构形状就可以获得较小的褶皱幅值或无褶皱的效果,降低了褶皱对薄膜物理、化学、电学和表面精度的影响,设计方法简单有效。1. The rectangular film structure optimization method and optimized design scheme for suppressing and eliminating tension wrinkles provided by the present invention can obtain smaller wrinkle amplitude or no wrinkle effect only by changing the shape of the film structure, which reduces the impact of wrinkles on the film physics. , chemical, electrical and surface accuracy, the design method is simple and effective.

2.本发明保证较大连续工作面积的同时达到抑制和消除拉伸褶皱的效果,相比现有的添加杆、梁等辅助结构方案相比,操作比较简单,无额外成本,不会引起重量的增加。2. The present invention achieves the effect of suppressing and eliminating stretching wrinkles while ensuring a large continuous working area. Compared with existing auxiliary structural solutions such as adding rods and beams, the invention is relatively simple to operate, has no additional cost, and does not cause weight increase.

3.本发明通过修改矩形薄膜结构形状获得抑制和消除受拉褶皱的效果,相比现有的施加额外的力学、化学、电学等控制方案,操作简单,实现方便,通用性强。3. The present invention obtains the effect of suppressing and eliminating tension wrinkles by modifying the shape of the rectangular film structure. Compared with the existing control schemes that impose additional mechanics, chemistry, and electricity, the invention is simple in operation, convenient in implementation, and strong in versatility.

4.本发明采用不同的曲线表达描述矩形薄膜结构优化方案,可直接用于数字化CAD加工,实现批量加工。4. The present invention uses different curve expressions to describe the optimization scheme of the rectangular film structure, which can be directly used in digital CAD processing to realize batch processing.

附图说明Description of drawings

图1为矩形膜结构抑制和消除受拉褶皱的结构优化设计方案示意图。(a)受拉易产生褶皱的初始矩形膜结构,以矩形膜中心为原点,长度方向为x轴,矩形膜半长、半宽分别为l,w。(b)受拉不易产生褶皱的矩形膜优化结构,以矩形膜中心为原点,长度方向为x轴,矩形膜优化结构半长、半宽分别为l,w’(w’≤w)。矩形膜优化结构通过设定整体内凹自由边、局部内凹加载边、减小加载边长度等抑制和消除矩形膜结构受拉褶皱。其中整体内凹自由边的幅值为bi(i=1,2,3,4),当i=1时整体内凹自由边采用半椭圆线描述;当i=2时整体内凹自由边采用半余弦曲线描述;当i=3时整体内凹自由边采用半双曲余弦线描述;当i=4时整体内凹自由边采用过点样条曲线描述。Figure 1 is a schematic diagram of the structural optimization design scheme for the rectangular membrane structure to suppress and eliminate tension wrinkles. (a) The initial rectangular membrane structure that is prone to wrinkles under tension. The center of the rectangular membrane is taken as the origin, the length direction is the x-axis, and the half-length and half-width of the rectangular membrane are l and w, respectively. (b) The optimized rectangular membrane structure that is less prone to wrinkles under tension, with the center of the rectangular membrane as the origin, the length direction as the x-axis, and the half-length and half-width of the optimized rectangular membrane structure are l, w'(w'≤w). Rectangular membrane optimization structure restrains and eliminates tensile wrinkles of rectangular membrane structure by setting overall concave free side, local concave loading side, reducing the length of loading side, etc. The amplitude of the overall concave free edge is b i (i=1,2,3,4), when i=1, the overall concave free edge is described by a semi-elliptical line; when i=2, the overall concave free edge The semi-cosine curve is used to describe; when i=3, the overall concave free edge is described by a semi-hyperbolic cosine line; when i=4, the overall concave free edge is described by a passing point spline curve.

图2为石墨烯(长300nm,宽150nm,厚0.335nm)采用本发明设定自由边为半椭圆整体内凹曲线优化方案的抑制和消除褶皱效果图。(a)矩形石墨烯受拉时产生褶皱,褶皱最大幅值为0.55nm;(b)矩形石墨烯采用半椭圆线自由边(b1/w=2%)时受拉产生褶皱,褶皱最大幅值为0.16nm;(c)矩形石墨烯采用半椭圆线自由边(b1/w=5%)时受拉不产生褶皱;(d)矩形石墨烯采用半椭圆线自由边(b1/w=20%)时受拉不产生褶皱;(e)矩形石墨烯采用半椭圆线自由边(b1/w=90%)时受拉不产生褶皱。Fig. 2 is graphene (300nm in length, 150nm in width, 0.335nm in thickness) using the present invention to set the free side as a semi-elliptical overall concave curve optimization scheme to suppress and eliminate wrinkles. (a) Rectangular graphene is wrinkled when it is stretched, and the maximum wrinkle is 0.55nm; (b) Rectangular graphene is wrinkled when it uses a semi-ellipse free edge (b 1 /w=2%), and the wrinkle is the largest The value is 0.16nm; (c) Rectangular graphene adopts semi-ellipse line free edge (b 1 /w=5%) and does not produce wrinkles under tension; (d) Rectangular graphene adopts semi-ellipse line free edge (b 1 /w = 20%), no wrinkle will be produced under tension; (e) rectangular graphene will not produce wrinkle under tension when the free edge of the semi-ellipse line (b 1 /w = 90%) is used.

图3为矩形kapton膜(长40mm,宽20mm,厚12.5μm)采用本发明设定自由边为半椭圆整体内凹曲线优化方案的抑制和消除褶皱效果图。(a)矩形Kapton膜受拉时产生褶皱,褶皱最大幅值为210.5μm;(b)矩形Kapton膜采用半椭圆线自由边(b1/w=10%)时受拉不产生褶皱;(c)矩形Kapton膜采用半椭圆线自由边(b1/w=30%)时受拉不产生褶皱;(d)矩形Kapton膜采用半椭圆线自由边(b1/w=50%)时受拉不产生褶皱;(e)矩形Kapton膜采用半椭圆线自由边(b1/w=70%)时受拉不产生褶皱;(f)矩形Kapton膜采用半椭圆线自由边(b1/w=90%)时受拉不产生褶皱。Fig. 3 is a rectangular kapton film (length 40mm, width 20mm, thickness 12.5 μm) using the present invention to set the free side as a semi-elliptical overall concave curve optimization scheme to suppress and eliminate wrinkles. (a) Rectangular Kapton membrane wrinkles when stretched, and the maximum wrinkle size is 210.5 μm; (b) Rectangular Kapton membrane does not wrinkle when the semi-elliptical free edge (b 1 /w=10%) is stretched; (c ) Rectangular Kapton membrane with semi-ellipse free edge (b 1 /w=30%) is stretched without wrinkling; (d) Rectangular Kapton membrane with semi-ellipse free edge (b 1 /w=50%) under tension No wrinkles; (e) Rectangular Kapton membrane adopts semi-ellipse line free edge (b 1 /w=70%) without wrinkle; (f) Rectangular Kapton membrane adopts semi-ellipse line free edge (b 1 /w=70%) 90%) without wrinkling under tension.

具体实施方式detailed description

下面结合附图和技术方案,对本发明的具体实施方式作进一步的详细说明。The specific implementation manner of the present invention will be further described in detail below in conjunction with the accompanying drawings and technical solutions.

需要说明的是,在下述的具体实施方式中,在详述本发明的实施方式时,为了清楚地表示本发明的结构以便于说明,特对附图中的结构不依照一般比例绘图,并进行了局部放大、变形及简化处理,因此,应避免以此作为对本发明的限定来加以理解。It should be noted that in the following specific embodiments, when describing the embodiments of the present invention in detail, in order to clearly show the structure of the present invention for the convenience of description, the structures in the drawings are not drawn according to the general scale, and are drawn Partial magnification, deformation and simplification are included, therefore, it should be avoided to be interpreted as a limitation of the present invention.

一种抑制矩形膜受拉产生褶皱的结构设计方法,步骤如下:A structural design method for suppressing the wrinkling of a rectangular membrane under tension, the steps are as follows:

步骤S01:建立长细比大于1的矩形膜有限元模型,将长度方向的两边定义为自由边,宽度方向的两边定义为加载边;使用二维平面应力单元模拟矩形膜在承受沿长度方向1%拉伸应变时的应力状态,提取矩形膜的最小面内主应力的极小值;Step S01: Establish a rectangular membrane finite element model with a slenderness ratio greater than 1, define the two sides in the length direction as free sides, and define the two sides in the width direction as loading sides; Stress state at % tensile strain, extracting the minimum value of the minimum in-plane principal stress of the rectangular membrane;

步骤S02:建立矩形膜拓扑优化模型,将整体薄膜定义为设计域Ωdes,设计域Ωdes包括材料域Ωm和非材料域Ωvoid,并满足Ωm∪Ωvoid=Ωdes关系;优化目标为矩形膜刚度最大化,并同时满足应力约束(步骤S01中提取的矩形膜的最小面内主应力的极小值大于零)和面积约束(优化后结构面积小于许用面积),优化变量为各单元密度;Step S02: Establish a rectangular membrane topology optimization model, define the overall membrane as the design domain Ω des , the design domain Ω des includes the material domain Ω m and the non-material domain Ω void , and satisfies Ω m ∪Ω void = Ω des and relationship; the optimization goal is to maximize the stiffness of the rectangular membrane, and simultaneously satisfy the stress constraint (the minimum value of the minimum in-plane principal stress of the rectangular membrane extracted in step S01 is greater than zero) and the area constraint (the optimized structure area is smaller than the allowable area) , the optimization variable is the density of each unit;

矩形膜拓扑优化模型的列式为The column formula of the rectangular membrane topology optimization model is

其中,W(u)为矩形膜结构刚度,t、u和v分别为作用于加载边界ΓT上的面力、位移场和许用虚位移;Uad为许用虚位移空间;a(u,v)和l(v)是能量双线性形式和载荷线性形式;min(σmin,x)>0为应力约束,其中min(σmin,x)为设计域Ωm中各单元x最小面内主应力的极小值,当此极小值大于零时,褶皱不会发生;为面积约束,A为设计域Ωm中材料域Ωdes的面积,A*设计域Ωm中材料域Ωdes的许用面积;χ(x)∈{0,1}x∈Ωdes为表征设计域Ωm中材料域Ωm和非材料域Ωvoid的关系,当χ(x)=1代表当前单元为材料域Ωm,反之当χ(x)=0代表当前单元为非材料域ΩvoidAmong them, W(u) is the stiffness of the rectangular membrane structure, t, u and v are the surface force, displacement field and allowable virtual displacement acting on the loading boundary ΓT, respectively; U ad is the allowable virtual displacement space; a(u, v) and l(v) are energy bilinear form and load linear form; min(σ min,x )>0 is the stress constraint, where min(σ min,x ) is the minimum value of the minimum in-plane principal stress of each unit x in the design domain Ω m , when the minimum value is greater than zero, no wrinkles will occur; is the area constraint, A is the area of the material domain Ω des in the design domain Ω m , A * the allowable area of the material domain Ω des in the design domain Ω m ; χ(x)∈{0,1}x∈Ω des is the representation The relationship between the material domain Ω m and the non-material domain Ω void in the design domain Ω m , when χ(x)=1 means that the current unit is the material domain Ω m , otherwise when χ(x)=0 means the current unit is the non-material domain Ω void ;

步骤S03:拓扑优化得到薄膜受拉无褶皱对应的最优构型,提取出优化构型中材料域的几何特征,并采用有限元仿真模拟计算,获得各几何特征使得薄膜拉伸无褶皱的临界值。Step S03: Topology optimization obtains the optimal configuration corresponding to the film being stretched without wrinkles, extracts the geometric features of the material domain in the optimized configuration, and uses finite element simulation to calculate the criticality of each geometric feature that makes the film stretch without wrinkles. value.

在该步骤中,材料域的几何特征有三种不同的方案,分别是设定自由边形状为整体对称内凹曲线、减小加载边的长度、设定加载边形状为局部对称内凹曲线,如图1所示。对于优化膜结构的边界几何特征,可以采用上述三种方案中的一种或它们之间的任意组合。In this step, there are three different schemes for the geometric characteristics of the material domain, namely, setting the shape of the free side as an overall symmetrical concave curve, reducing the length of the loaded side, and setting the shape of the loaded side as a locally symmetrical concave curve, such as Figure 1 shows. For optimizing the boundary geometric characteristics of the membrane structure, one of the above three schemes or any combination of them can be used.

当采用设定自由边形状为整体对称内凹曲线方案时,该自由边可以采用半椭圆线整体对称内凹曲线,矩形膜中心为椭圆线方程的原点,以拉伸载荷方向为x轴。使用半椭圆线方程x2/l2+(y-w)2/b1 2=1(w-b1≤y≤w)和x2/l2+(y+w)2/b1 2=1(-w≤y≤-w+b1)设定矩形薄膜结构上下两端自由边形状。其中l,w,b1分别为矩形膜的半宽、半长和半椭圆线的短轴长,当半椭圆线短轴长b1与矩形膜半宽w的比值大于3.7%,矩形膜受拉时不会产生褶皱。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the free side can adopt a semi-elliptical line with an overall symmetrical concave curve, the center of the rectangular membrane is the origin of the elliptic line equation, and the direction of the tensile load is the x-axis. Using the semi-elliptic line equations x 2 /l 2 +(yw) 2 /b 1 2 =1(wb 1 ≤y≤w) and x 2 /l 2 +(y+w) 2 /b 1 2 =1(- w≤y≤-w+b 1 ) Set the shape of the free sides at the upper and lower ends of the rectangular thin film structure. Among them, l, w, b 1 are the half-width, half-length and the minor axis length of the semi-elliptic line respectively. When the ratio of the minor-axis length b 1 of the semi-elliptic line to the half-width w of the rectangular film is greater than 3.7%, the rectangular film is affected by No creases when pulled.

当采用设定自由边形状为整体对称内凹曲线方案时,该自由边可以采用半余弦整体对称内凹曲线,矩形膜中心为半余弦曲线方程的原点,以拉伸载荷方向为x轴。使用半余弦方程y=-b2cos(0.5πx/l)+w(-l≤x≤l,w-b2≤y≤w)和y=b2cos(0.5πx/l)-w(-l≤x≤l,-w≤y≤b2-w)设定矩形薄膜结构上下两端自由边形状。其中l,w,b2分别为矩形膜的半宽、半长和半余弦线的幅值,当半余弦曲线幅值b2与矩形膜半宽w的比值大于2.05%,矩形膜受拉时不会产生褶皱。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the free side can adopt a half-cosine overall symmetrical concave curve, the center of the rectangular membrane is the origin of the half-cosine curve equation, and the direction of the tensile load is the x-axis. Use the half-cosine equations y=-b 2 cos(0.5πx/l)+w(-l≤x≤l,wb 2 ≤y≤w) and y=b 2 cos(0.5πx/l)-w(-l ≤x≤l, -w≤y≤b 2 -w) Set the shape of the free sides at the upper and lower ends of the rectangular thin film structure. Among them, l, w, b 2 are the half-width, half-length and half-cosine amplitude of the rectangular membrane respectively. When the ratio of the half-cosine curve amplitude b 2 to the half-width w of the rectangular membrane is greater than 2.05%, the rectangular membrane is stretched Won't crease.

当采用设定自由边形状为整体对称内凹曲线方案时,该自由边可以采用半双曲余弦整体对称内凹曲线,矩形膜中心为原点,以拉伸载荷方向为x轴。使用半双曲余弦方程设定矩形薄膜结构上下两端自由边形状。其中l,w,b3分别为矩形膜的半宽、半长和半双曲余弦线的幅值,当半双曲余弦曲线幅值b3与矩形膜半宽w的比值大于2.2%,矩形膜受拉时不会产生褶皱。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the free side can adopt a semi-hyperbolic cosine overall symmetrical concave curve, the center of the rectangular membrane is the origin, and the direction of the tensile load is the x-axis. Use the semi-hyperbolic cosine equation with Set the shape of the free edges at the upper and lower ends of the rectangular membrane structure. Where l, w, b 3 are the half-width, half-length and amplitude of the semi-hyperbolic cosine curve of the rectangular membrane, respectively, when the ratio of the semi-hyperbolic cosine curve amplitude b 3 to the half-width w of the rectangular membrane is greater than 2.2%, the rectangular membrane is affected by No creases when pulled.

当采用设定自由边形状为整体对称内凹曲线方案时,该自由边可以采用样条整体对称内凹曲线,矩形膜中心为原点,以拉伸载荷方向为x轴。使用过点(-l,w),(0,b4),(l,w)和(-l,-w),(0,-b4),(l,-w)的样条曲线设定矩形薄膜结构上下两端自由边形状。其中l,w,b4分别为矩形膜的半宽、半长和样条曲线的幅值,当样条曲线幅值b4与矩形膜半宽w的比值大于1.93%,矩形膜受拉时不会产生褶皱。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the free side can adopt a spline overall symmetrical concave curve, the center of the rectangular membrane is the origin, and the direction of the tensile load is the x-axis. Use the spline curve design of the points (-l,w),(0,b 4 ),(l,w) and (-l,-w),(0,-b 4 ),(l,-w) Determine the shape of the free sides at the upper and lower ends of the rectangular film structure. Where l, w, b 4 are the half-width, half-length and the amplitude of the spline curve of the rectangular membrane respectively, when the ratio of the spline curve amplitude b 4 to the half-width w of the rectangular membrane is greater than 1.93%, when the rectangular membrane is stretched Won't crease.

当采用设定自由边形状为整体对称内凹曲线方案时,该自由边可以采用样条整体对称内凹曲线局部扰动的设计方案。即整体采用内凹的形状,局部采取向外突起或向内凹坑扰动形式。所述整体的内凹形状可以是但不限于上述的半椭圆线、半余弦曲线、半双曲余弦曲线、样条曲线。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the free side can adopt a design scheme of local perturbation of the spline overall symmetrical concave curve. That is, the overall shape adopts a concave shape, and the local part adopts the form of outward protrusion or inward pit disturbance. The overall concave shape may be, but not limited to, the above-mentioned semi-elliptic line, semi-cosine curve, semi-hyperbolic cosine curve, and spline curve.

当采用设定自由边形状为整体对称内凹曲线方案时,可以同时减小加载边长度。该加载边半长为w',如图1(b)所示,其许用范围为w-b<w'<w,可以达到消除矩形薄膜结构受拉褶皱。自由边的内凹形状可以是但不限于上述的半椭圆线、半余弦曲线、半双曲余弦曲线、样条曲线。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the length of the loaded side can be reduced at the same time. The half-length of the loaded side is w', as shown in Figure 1(b), and its allowable range is w-b<w'<w, which can eliminate the tensile wrinkles of the rectangular membrane structure. The concave shape of the free edge may be, but not limited to, the above-mentioned semi-elliptic line, semi-cosine curve, semi-hyperbolic cosine curve, and spline curve.

当采用设定自由边形状为整体对称内凹曲线方案时,可以同时设定加载边局部对称内凹形状。加载边内凹形状可以是但不限于上述的半椭圆线、半余弦曲线、半双曲余弦曲线、样条曲线。When the scheme of setting the shape of the free side as an overall symmetrical concave curve is adopted, the local symmetrical concave shape of the loading side can be set at the same time. The concave shape of the loading side may be, but not limited to, the above-mentioned semi-elliptic line, semi-cosine curve, semi-hyperbolic cosine curve, and spline curve.

矩形薄膜结构适用于宽度与厚度之比大于500的二维平面结构,从微观尺度的石墨烯等离散分子结构到宏观尺度的薄膜结构。为了进一步表述上述方案的有益效果,分别以微观石墨烯矩形薄膜材料和宏观聚酰亚胺Kapton矩形薄膜为例,验证优化方案的有效性。具体的参数和技术方案分别如下所述。The rectangular thin-film structure is suitable for two-dimensional planar structures with a width-to-thickness ratio greater than 500, ranging from discrete molecular structures such as graphene at the microscopic scale to thin-film structures at the macroscopic scale. In order to further express the beneficial effect of the above scheme, the effectiveness of the optimization scheme is verified by taking the microscopic graphene rectangular film material and the macroscopic polyimide Kapton rectangular film as examples. The specific parameters and technical solutions are respectively described as follows.

实施例1:选择长度为300nm,宽为150nm,厚为0.335nm的单层石墨烯薄膜,自由边采用半椭圆内凹曲线,如图2所示,半椭圆短轴长与石墨烯薄膜半宽的比值b1/w分别为0%,2%,5%,20%,90%。对于原始矩形石墨烯薄膜,拉伸过程中褶皱最大幅值为0.55nm。当b1/w=2%时,拉伸过程中褶皱最大幅值为0.16nm。当b1/w>3.7%时,石墨烯薄膜拉伸过程中无明显褶皱产生。Embodiment 1: the selection length is 300nm, the width is 150nm, and the thickness is a single-layer graphene film of 0.335nm. The free edge adopts a semi-ellipse concave curve. The ratios b 1 /w are 0%, 2%, 5%, 20%, and 90%, respectively. For pristine rectangular graphene films, the maximum magnitude of wrinkles during stretching is 0.55 nm. When b 1 /w=2%, the maximum wrinkle amplitude during stretching is 0.16nm. When b 1 /w>3.7%, there is no obvious wrinkle in the graphene film stretching process.

实施例2:选择尺寸为(40mm×20mm×12.5μm)的聚酰亚胺Kapton膜,自由边采用半椭圆内凹曲线,如图3所示,半椭圆短轴长与石墨烯薄膜半宽的比值b1/w分别为0%,10%,30%,50%,70%,90%。可以观测到在7.5%拉伸应变下,原始矩形薄膜有褶皱产生,而采用半椭圆内凹曲线形状的自由边后,薄膜无明显褶皱产生。Embodiment 2: select the polyimide Kapton film that size is (40mm * 20mm * 12.5 μ m), free edge adopts semi-ellipse concave curve, as shown in Figure 3, semi-ellipse minor axis long and graphene film half-width The ratio b 1 /w is 0%, 10%, 30%, 50%, 70%, 90%, respectively. It can be observed that under the tensile strain of 7.5%, the original rectangular film has wrinkles, but after adopting the free edge of the semi-elliptical concave curve shape, the film has no obvious wrinkles.

以上所述的仅为本发明的优选实施例,所述实施例并非用以限制本发明的专利保护范围,因此凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。The above are only preferred embodiments of the present invention, and the embodiments are not intended to limit the scope of patent protection of the present invention. Therefore, all equivalent structural changes made by using the description and accompanying drawings of the present invention should be included in the same way. Within the protection scope of the present invention.

Claims (10)

1.一种抑制矩形膜受拉产生褶皱的结构设计方法,其特征在于,步骤如下:1. A structural design method for suppressing the tension generation of rectangular membranes, characterized in that the steps are as follows: 步骤S01:建立长细比大于1的矩形膜有限元模型,将长度方向的两边定义为自由边,宽度方向的两边定义为加载边;使用二维平面应力单元模拟矩形膜在承受沿长度方向1%拉伸应变时的应力状态,提取矩形膜的最小面内主应力的极小值;Step S01: Establish a finite element model of a rectangular membrane with a slenderness ratio greater than 1, define the two sides in the length direction as free sides, and define the two sides in the width direction as loading sides; Stress state at % tensile strain, extracting the minimum value of the minimum in-plane principal stress of the rectangular membrane; 步骤S02:建立矩形膜拓扑优化模型,将整体薄膜定义为设计域Ωdes,设计域Ωdes包括材料域Ωm和非材料域Ωvoid,并满足Ωm∪Ωvoid=Ωdes关系;优化目标为矩形膜刚度最大化,并同时满足应力约束和面积约束,应力约束为步骤S01中提取的矩形膜的最小面内主应力的极小值大于零,面积约束为优化后结构面积小于许用面积,优化变量为各单元密度;Step S02: Establish a rectangular membrane topology optimization model, define the overall membrane as the design domain Ω des , the design domain Ω des includes the material domain Ω m and the non-material domain Ω void , and satisfies Ω m ∪Ω void = Ω des and Relation; the optimization objective is to maximize the stiffness of the rectangular membrane and satisfy both the stress constraint and the area constraint. The stress constraint is that the minimum value of the minimum in-plane principal stress of the rectangular membrane extracted in step S01 is greater than zero, and the area constraint is the optimized structure area is smaller than the allowable area, the optimization variable is the density of each unit; 矩形膜拓扑优化模型的列式为The column formula of the rectangular membrane topology optimization model is maxmax &chi;&chi; (( xx )) WW (( uu )) == &Integral;&Integral; &Gamma;&Gamma; TT tt &CenterDot;&Center Dot; uu dd &Gamma;&Gamma; sthe s .. tt .. aa (( uu ,, vv )) == ll (( vv )) &ForAll;&ForAll; vv &Element;&Element; Uu aa dd minmin (( &sigma;&sigma; minmin ,, xx )) >> 00 &ForAll;&ForAll; xx &Element;&Element; &Omega;&Omega; mm AA == &Integral;&Integral; &Omega;&Omega; dd ee sthe s &chi;&chi; (( xx )) dd &Omega;&Omega; &le;&le; AA ** &chi;&chi; (( xx )) &Element;&Element; {{ 00 ,, 11 }} xx &Element;&Element; &Omega;&Omega; dd ee sthe s -- -- -- (( 33 )) 其中,W(u)为矩形膜结构刚度,t、u和v分别为作用于加载边界ΓT上的面力、位移场和许用虚位移;Uad为许用虚位移空间;a(u,v)和l(v)是能量双线性形式和载荷线性形式;min(σmin,x)>0为应力约束,其中min(σmin,x)为设计域Ωm中各单元x最小面内主应力的极小值,当此极小值大于零时,褶皱不会发生;为面积约束,A为设计域Ωm中材料域Ωdes的面积,A*为设计域Ωm中材料域Ωdes的许用面积;χ(x)∈{0,1}x∈Ωdes为表征设计域Ωm中材料域Ωm和非材料域Ωvoid的关系,当χ(x)=1代表当前单元为材料域Ωm,当χ(x)=0代表当前单元为非材料域ΩvoidAmong them, W(u) is the stiffness of the rectangular membrane structure, t, u and v are the surface force, displacement field and allowable virtual displacement acting on the loading boundary Γ T , respectively; U ad is the allowable virtual displacement space; a(u ,v) and l(v) are energy bilinear form and load linear form; min(σ min,x )>0 is the stress constraint, where min(σ min,x ) is the minimum value of the minimum in-plane principal stress of each unit x in the design domain Ω m , when the minimum value is greater than zero, no wrinkles will occur; is the area constraint, A is the area of the material domain Ω des in the design domain Ω m , A * is the allowable area of the material domain Ω des in the design domain Ω m ; χ(x)∈{0,1}x∈Ω des is Characterize the relationship between the material domain Ω m and the non-material domain Ω void in the design domain Ω m , when χ(x)=1 means that the current unit is the material domain Ω m , when χ(x)=0 means the current unit is the non-material domain Ω void ; 步骤S03:拓扑优化得到薄膜受拉无褶皱对应的最优构型,提取出优化构型中材料域的几何特征,并采用有限元仿真模拟计算,获得各几何特征使得薄膜拉伸无褶皱的临界值;Step S03: Topology optimization obtains the optimal configuration corresponding to the film being stretched without wrinkles, extracts the geometric features of the material domain in the optimized configuration, and uses finite element simulation to calculate the criticality of each geometric feature that makes the film stretch without wrinkles. value; 材料域的几何特征有三种方案:设定自由边形状为整体对称内凹曲线、减小加载边的长度和设定加载边形状为局部对称内凹曲线,对于优化膜结构的边界几何特征,采用上述三种方案中的一种或它们之间的任意组合。There are three schemes for the geometric characteristics of the material domain: set the shape of the free side as an overall symmetrical concave curve, reduce the length of the loaded side, and set the shape of the loaded side as a locally symmetrical concave curve. To optimize the boundary geometric characteristics of the membrane structure, use One of the above three schemes or any combination of them. 2.根据权利要求1所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,该自由边采用半椭圆线整体对称内凹曲线,以矩形膜中心为椭圆线方程的原点,以拉伸载荷方向为x轴;使用半椭圆线方程x2/l2+(y-w)2/b1 2=1(w-b1≤y≤w)和x2/l2+(y+w)2/b1 2=1(-w≤y≤-w+b1)设定矩形薄膜结构上下自由边形状;其中l,w,b1分别为矩形膜的半宽、半长和半椭圆线的短轴长,当半椭圆线短轴长b1与矩形膜半宽w的比值大于3.7%,矩形膜受拉时不会产生褶皱。2. The structural design method according to claim 1, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the free side adopts a semi-elliptical line with an overall symmetrical concave curve, with the center of the rectangular membrane as The origin of the elliptic line equation, with the tensile load direction as the x-axis; use the semi-elliptic line equation x 2 /l 2 +(yw) 2 /b 1 2 =1(wb 1 ≤y≤w) and x 2 /l 2 +(y+w) 2 /b 1 2 =1(-w≤y≤-w+b 1 ) set the shape of the upper and lower free sides of the rectangular membrane structure; where l, w, b 1 are the half-width, Half length and minor axis length of the semi-ellipse line, when the ratio of the minor axis length b 1 of the semi-ellipse line to the half-width w of the rectangular film is greater than 3.7%, the rectangular film will not produce wrinkles when it is stretched. 3.根据权利要求1所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,该自由边采用半余弦整体对称内凹曲线,以矩形膜中心为半余弦曲线方程的原点,以拉伸载荷方向为x轴;使用半余弦方程y=-b2cos(0.5πx/l)+w(-l≤x≤l,w-b2≤y≤w)和y=b2cos(0.5πx/l)-w(-l≤x≤l,-w≤y≤b2-w)设定矩形薄膜结构上下自由边形状;其中,l,w,b2分别为矩形膜的半宽、半长和半余弦线的幅值,当半余弦曲线幅值b2与矩形膜半宽w的比值大于2.05%,矩形膜受拉时不会产生褶皱。3. The structural design method according to claim 1, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the free side adopts a half-cosine overall symmetrical concave curve, with the center of the rectangular membrane as half The origin of the cosine curve equation, with the tensile load direction as the x-axis; use the half-cosine equation y=-b 2 cos(0.5πx/l)+w(-l≤x≤l,wb 2 ≤y≤w) and y =b 2 cos(0.5πx/l)-w(-l≤x≤l,-w≤y≤b 2 -w) sets the shape of the upper and lower free sides of the rectangular thin film structure; among them, l, w, b 2 are respectively For the half-width, half-length and half-cosine amplitude of the rectangular membrane, when the ratio of the half-cosine curve amplitude b 2 to the half-width w of the rectangular membrane is greater than 2.05%, the rectangular membrane will not wrinkle when it is pulled. 4.根据权利要求1所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,该自由边采用半双曲余弦整体对称内凹曲线,以矩形膜中心为原点,以拉伸载荷方向为x轴;使用半双曲余弦方程 设定矩形薄膜结构上下自由边形状;其中,l,w,b3分别为矩形膜的半宽、半长和半双曲余弦线的幅值,当半双曲余弦曲线幅值b3与矩形膜半宽w的比值大于2.2%,矩形膜受拉时不会产生褶皱。4. The structural design method according to claim 1, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the free side adopts a semi-hyperbolic cosine overall symmetrical concave curve, with the center of the rectangular membrane as Origin, with the direction of tensile load as the x-axis; use the semi-hyperbolic cosine equation with Set the shape of the upper and lower free sides of the rectangular membrane structure; where, l, w, b 3 are the half-width, half-length and amplitude of the semi-hyperbolic cosine line of the rectangular membrane, respectively, when the amplitude of the semi-hyperbolic cosine curve b 3 and the half The ratio of width w is greater than 2.2%, and the rectangular membrane will not produce wrinkles when it is stretched. 5.根据权利要求1所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,该自由边采用样条整体对称内凹曲线,以矩形膜中心为原点,以拉伸载荷方向为x轴;使用过点(-l,w),(0,b4),(l,w)和(-l,-w),(0,-b4),(l,-w)的样条曲线设定矩形薄膜结构上下自由边形状;其中,l,w,b4分别为矩形膜的半宽、半长和样条曲线的幅值,当样条曲线幅值b4与矩形膜半宽w的比值大于1.93%,矩形膜受拉时不会产生褶皱。5. The structural design method according to claim 1, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the free side adopts a spline overall symmetrical concave curve, with the center of the rectangular membrane as the origin , with the tensile load direction as the x-axis; using the points (-l,w),(0,b 4 ),(l,w) and (-l,-w),(0,-b 4 ),( The spline curve of l,-w) sets the shape of the upper and lower free sides of the rectangular membrane structure; among them, l, w, b 4 are the half-width, half-length and the amplitude of the spline curve of the rectangular membrane respectively, when the spline curve amplitude The ratio of the value b 4 to the half-width w of the rectangular membrane is greater than 1.93%, and the rectangular membrane will not wrinkle when it is stretched. 6.根据权利要求2-5任一所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,该自由边结合局部扰动设计方式,即整体采用对称内凹曲线的形状,局部采取向外突起或向内凹坑扰动形式。6. The structural design method according to any one of claims 2-5, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the free side is combined with a local disturbance design method, that is, the whole adopts a symmetrical inner curve. The shape of the concave curve locally takes the form of outward protrusion or inward pit disturbance. 7.根据权利要求2-5任一所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,同时减小加载边长度;该加载边半长为w',其许用范围为w-b<w'<w,达到消除矩形薄膜结构受拉褶皱的效果。7. According to the structural design method described in any one of claims 2-5, it is characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the length of the loaded side is reduced at the same time; the half length of the loaded side is w ', the allowable range is w-b<w'<w, to achieve the effect of eliminating the tensile wrinkle of the rectangular membrane structure. 8.根据权利要求2-5任一所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线时,同时设定加载边局部对称内凹形状,达到消除矩形薄膜受拉褶皱的效果。8. The structural design method according to any one of claims 2-5, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve, the local symmetrical concave shape of the loading side is set at the same time, so as to eliminate the rectangular shape The effect of the film being stretched and wrinkled. 9.根据权利要求6所述的结构设计方法,其特征在于,当采用设定自由边形状为整体对称内凹曲线含局部扰动时,同时设定加载边局部对称内凹形状,达到消除矩形薄膜受拉褶皱的效果。9. The structural design method according to claim 6, characterized in that, when the shape of the free side is set as an overall symmetrical concave curve containing local disturbances, the local symmetrical concave shape of the loading side is set at the same time, so as to eliminate the rectangular film The effect of tension wrinkles. 10.根据权利要求2、3、4、5或8所述的结构设计方法,其特征在于,所述的矩形膜的材料为微观材料石墨烯,其宽厚比大于500:1;或所述的矩形膜的材料为宏观材料聚酰亚胺Kapton薄膜,其宽厚比大于500:1。10. The structural design method according to claim 2, 3, 4, 5 or 8, characterized in that, the material of the rectangular membrane is microscopic material graphene, and its aspect ratio is greater than 500:1; or the The material of the rectangular film is a macro material polyimide Kapton film with an aspect ratio greater than 500:1.
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