CN106894175B - A sewing machine automatic thread trimming mechanism and sewing machine - Google Patents

A sewing machine automatic thread trimming mechanism and sewing machine Download PDF

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Publication number
CN106894175B
CN106894175B CN201710215982.XA CN201710215982A CN106894175B CN 106894175 B CN106894175 B CN 106894175B CN 201710215982 A CN201710215982 A CN 201710215982A CN 106894175 B CN106894175 B CN 106894175B
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thread trimming
crank
sewing machine
trimming
thread
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CN106894175A (en
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郑吉�
祝书伟
柯祥林
位延辉
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Jack Technology Co Ltd
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Jack Sewing Machine Co Ltd
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B65/00Devices for severing the needle or lower thread
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/02Mechanical drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/10Electrical or electromagnetic drives

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides an automatic trimming mechanism of a sewing machine, which comprises a lower shaft, a trimming driving cam fixed on the lower shaft, a movable knife assembly which can swing around the lower shaft and is provided with at least movable knives and movable knife rests, a crank shaft, a trimming driving assembly arranged at the end of the crank shaft, a trimming crank fixed at the other end of the crank shaft and a trimming connecting rod, wherein the trimming driving assembly is provided with a -th extension arm, the end part of the -th extension arm is connected with a roller, two ends of the trimming connecting rod are respectively hinged with the trimming crank and the movable knife rests, the distance L1 between the crank shaft and the hinging point of the trimming crank and the trimming connecting rod is not less than 2.5, the ratio of the distance L2 between the lower shaft and the hinging point of the movable knife rests and the hinging point of the trimming connecting rod and the movable knife rests is not less than 40 degrees, and the roller is matched with the trimming contact surface at the periphery of the trimming driving cam during trimming.

Description

一种缝纫机自动剪线机构及缝纫机A sewing machine automatic thread trimming mechanism and sewing machine

技术领域technical field

本发明涉及一种缝纫设备,特别是涉及一种缝纫机自动剪线机构及缝纫机。The invention relates to a sewing device, in particular to an automatic thread trimming mechanism and a sewing machine of a sewing machine.

背景技术Background technique

目前,缝纫机(特别是平缝机)上配置有自动剪线机构,用于在每次缝纫结束后在旋梭处将底线和面线剪断。如图1所示,现有的缝纫机中自动剪线机构一般包括可转动的下轴100、固定在下轴100上的凸轮200、与下轴100相平行的剪线轴300、可摆动的剪线曲柄组件400、位于剪线轴300一端处的圆盘500、固设在剪线轴300另一端的剪线曲柄600、剪线连杆700、动刀架800、固定在动刀架800上的动刀900、以及固定在缝纫机底板下端面上的定刀110,其中,剪线曲柄组件400具有第一延伸臂401、第二延伸臂402和第三延伸臂403,第一延伸臂401用于和凸轮配合、实现动力传动,第二延伸臂402用于和凸轮配合、实现强制复位,第三延伸臂403上安装有滑块、用于剪线轴300端部处圆盘500的周向槽相配合,实现扭矩传递。因此,上述自动剪线机构的工作原理为:如图1和图2所示,需要剪线时,下轴100带动凸轮200同步转动,通过第一延伸臂401与凸轮200的配合关系驱动剪线曲柄组件400摆动,再通过第三延伸臂403与圆盘500的配合关系驱动剪线轴300摆动;最后,驱动剪线轴300带动剪线曲柄600同步摆动,剪线曲柄600通过剪线连杆700驱动动刀架800和动刀900摆动,使动刀900与定刀110相咬合将底线和面线剪断,实现自动剪线。At present, sewing machines (especially lockstitch machines) are equipped with an automatic thread trimming mechanism, which is used to cut the lower thread and the upper thread at the hook after each sewing. As shown in FIG. 1, the automatic thread trimming mechanism in the existing sewing machine generally includes a rotatable lower shaft 100, a cam 200 fixed on the lower shaft 100, a thread trimming shaft 300 parallel to the lower shaft 100, and a swingable thread trimming crank The assembly 400 , the disc 500 located at one end of the thread trimming shaft 300 , the thread trimming crank 600 fixed on the other end of the thread trimming shaft 300 , the thread trimming link 700 , the movable knife rest 800 , and the movable knife 900 fixed on the movable knife rest 800 , and the fixed knife 110 fixed on the lower end surface of the sewing machine base plate, wherein the thread trimming crank assembly 400 has a first extension arm 401, a second extension arm 402 and a third extension arm 403, and the first extension arm 401 is used to cooperate with the cam , to achieve power transmission, the second extension arm 402 is used to cooperate with the cam to achieve forced reset, and the third extension arm 403 is equipped with a slider, which is used to match the circumferential groove of the disc 500 at the end of the thread trimming shaft 300 to achieve torque transmission. Therefore, the working principle of the above automatic thread trimming mechanism is as follows: as shown in Figures 1 and 2, when thread trimming is required, the lower shaft 100 drives the cam 200 to rotate synchronously, and drives the thread trimming through the matching relationship between the first extension arm 401 and the cam 200. The crank assembly 400 swings, and then drives the thread trimming shaft 300 to swing through the cooperative relationship between the third extension arm 403 and the disc 500 ; finally, the thread trimming shaft 300 is driven to drive the thread trimming crank 600 to swing synchronously, and the thread trimming crank 600 is driven by the thread trimming link 700 The movable knife rest 800 and the movable knife 900 swing to make the movable knife 900 engage with the fixed knife 110 to cut the lower thread and the upper thread, so as to realize automatic thread trimming.

另外,在缝纫机正常工作时,剪线曲柄组件400上的第一延伸臂401需远离凸轮200,故剪线曲柄组件400可沿剪线轴300的轴向往复移动,从而使得第三延伸臂403与剪线轴300的圆盘500之间还需设置滑动副。因此,上述缝纫机自动剪线机构中,剪线曲柄组件包含三个延伸臂,且其与剪线轴之间通过滑动副配合,使得自动剪线机构整体结构复杂,对零件的加工精度要求较高,加工成本高,且由于零件数目较多,装配不便,工时长。In addition, when the sewing machine is working normally, the first extending arm 401 on the thread trimming crank assembly 400 needs to be away from the cam 200, so the thread trimming crank assembly 400 can reciprocate along the axial direction of the thread trimming shaft 300, so that the third extending arm 403 and the A sliding pair needs to be arranged between the discs 500 of the thread trimming shaft 300 . Therefore, in the above-mentioned automatic thread trimming mechanism of the sewing machine, the thread trimming crank assembly includes three extension arms, which are matched with the thread trimming shaft through a sliding pair, so that the overall structure of the automatic thread trimming mechanism is complex, and the machining accuracy of the parts is relatively high. The processing cost is high, and due to the large number of parts, the assembly is inconvenient and the working hours are long.

更进一步地,图1和图2所示的现有自动剪线机构中,由剪线曲柄、剪线连杆和动刀架构成的剪线执行机构ABCD中,杆AB(即为部分剪线曲柄)和杆CD(即为部分动刀架)之间杆长的比值为:AB/CD≈1.2,杆EF(即为第三延伸臂)、杆AB和杆CD在剪线过程中的摆角比值为:ΦAB:ΦCD=1:2.58:3.33,显然杆杆EF的摆角经过剪线曲柄组件和剪线执行机构ABCD二级放大之后,最终实现动刀的大角度回转运动,从而造成自动剪线机构传动链冗余,结构复杂。Further, in the existing automatic thread trimming mechanism shown in Figures 1 and 2, in the thread trimming actuator ABCD composed of the thread trimming crank, the thread trimming link and the moving knife frame, the rod AB (that is, the part of the thread trimmer) The ratio of the rod length between the crank) and rod CD (that is, part of the movable tool holder) is: AB/CD≈1.2, the pendulum of rod EF (that is, the third extension arm), rod AB and rod CD during the thread trimming process The angle ratio is: ΦAB:ΦCD=1:2.58:3.33. Obviously, after the swing angle of the rod EF is amplified by the thread trimming crank assembly and the thread trimmer actuator ABCD, the large-angle rotary motion of the moving knife is finally realized, thus causing automatic The drive chain of the thread trimming mechanism is redundant and the structure is complex.

发明内容SUMMARY OF THE INVENTION

鉴于以上所述现有技术的缺点,本发明的目的在于提供一种缝纫机自动剪线机构,其精简传动链,降低成本,并减少装配时长。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an automatic thread trimming mechanism for a sewing machine, which simplifies the transmission chain, reduces the cost, and reduces the assembly time.

为实现上述目的,本发明提供一种缝纫机自动剪线机构,包括可转动支承在缝纫机底板中的下轴、固定在下轴上的剪线驱动凸轮、可绕下轴摆动的动刀组件,所述动刀组件包括至少一把动刀、以及用于安装所述动刀的动刀架,还包括与下轴相平行的曲柄轴、安装在曲柄轴一端的剪线驱动组件、固定在曲柄轴另一端的剪线曲柄、以及剪线连杆,所述剪线驱动组件具有第一延伸臂,该第一延伸臂的端部连接有滚子,所述剪线连杆的两端分别与剪线曲柄和动刀架铰接,所述曲柄轴与剪线曲柄和剪线连杆铰接点之间的距离L1、同下轴与动刀架和剪线连杆铰接点之间的距离L2的比值不小于2.5;剪线时,所述滚子和剪线驱动凸轮外周的剪线接触面相配合,所述剪线驱动组件、曲柄轴和剪线曲柄同步摆动,所述剪线连杆对动刀架的传动角γ不小于40°。In order to achieve the above purpose, the present invention provides an automatic thread trimming mechanism for a sewing machine, which includes a lower shaft rotatably supported in the bottom plate of the sewing machine, a thread trimming drive cam fixed on the lower shaft, and a moving knife assembly that can swing around the lower shaft. The movable knife assembly includes at least one movable knife and a movable knife holder for installing the movable knife, and also includes a crank shaft parallel to the lower shaft, a wire trimmer drive assembly installed at one end of the crank shaft, and fixed on the other side of the crank shaft. A wire-cutting crank at one end and a wire-cutting link, the wire-cutting drive assembly has a first extension arm, the end of the first extension arm is connected with a roller, and the two ends of the wire-cutting link are respectively connected to the wire-cutting link. The crank and the movable tool rest are hinged, and the ratio of the distance L1 between the crank shaft and the hinge point of the thread trimming crank and the thread trimmer link and the distance L2 between the same lower axis and the hinge point of the movable tool rest and the thread trimmer link is different. Less than 2.5; when trimming the thread, the roller and the thread trimming contact surface on the outer periphery of the thread trimming drive cam are matched, the thread trimming drive assembly, the crank shaft and the thread trimming crank swing synchronously, and the thread trimming link moves the tool holder. The transmission angle γ is not less than 40°.

进一步地,所述剪线驱动组件具有第二延伸臂,第一延伸臂和第二延伸臂分别位于剪线驱动组件的两端处,所述第二延伸臂的端部连接有强制复位销,所述下轴上固定有强制复位驱动凸轮;当滚子越过剪线接触面上剪线段的末端时,所述强制复位销近邻于强制复位驱动凸轮外周的强制复位接触面。Further, the wire-cutting drive assembly has a second extension arm, the first extension arm and the second extension arm are respectively located at two ends of the wire-cutting drive assembly, and a forced reset pin is connected to the end of the second extension arm, A forced reset driving cam is fixed on the lower shaft; when the roller passes over the end of the wire trimming segment on the wire cutting contact surface, the forced reset pin is adjacent to the forced reset contact surface on the outer periphery of the forced reset driving cam.

进一步地,还包括动力源,该动力源通过传动机构与剪线驱动组件相连接;剪线时,所述动力源动作,通过传动机构驱动剪线驱动组件沿曲柄轴的轴向移动,使所述滚子与剪线接触面相配合,且使所述强制复位销位于强制复位接触面的外周侧。Further, it also includes a power source, which is connected with the thread trimming drive assembly through a transmission mechanism; when the thread is trimmed, the power source moves, and the transmission mechanism drives the thread trimming drive assembly to move along the axial direction of the crankshaft, so that all The rollers are matched with the wire cutter contact surface, and the forced reset pin is located on the outer peripheral side of the forced reset contact surface.

优选地,所述动力源为电磁铁、具有平行于下轴的芯轴,所述传动机构包括顶杆和连接块,所述芯轴的端部固定在连接块中,所述顶杆的一端固定在连接块中,顶杆的另一端与剪线驱动组件的端面相抵接。Preferably, the power source is an electromagnet with a mandrel parallel to the lower shaft, the transmission mechanism includes a top rod and a connecting block, the end of the mandrel is fixed in the connecting block, and one end of the top rod It is fixed in the connecting block, and the other end of the ejector rod is in abutment with the end face of the thread trimming drive assembly.

进一步地,所述剪线驱动组件具有位于第一延伸臂和第二延伸臂之间的驱动本体部,该驱动本体部上开设有沿曲柄轴的轴向延伸的滑槽,所述曲柄轴穿设在驱动本体部中,且曲柄轴上固定有限位销,该限位销位于驱动本体部的滑槽中、并可沿滑槽的延伸方向往复滑移。Further, the wire-cutting drive assembly has a drive body portion located between the first extension arm and the second extension arm, the drive body portion is provided with a chute extending in the axial direction of the crank shaft, and the crank shaft passes through the drive body portion. It is arranged in the driving body part, and a limit pin is fixed on the crank shaft. The limit pin is located in the chute of the driving body part and can reciprocate and slide along the extending direction of the chute.

优选地,所述曲柄轴上套有复位弹簧、并固定有位于挡圈,所述挡圈位于剪线曲柄和第二延伸臂之间,所述复位弹簧的两端分别与第二延伸臂和挡圈相抵接。Preferably, a return spring is sleeved on the crankshaft, and a retaining ring is fixed, the retaining ring is located between the wire trimming crank and the second extension arm, and two ends of the return spring are respectively connected with the second extension arm and the second extension arm. The retaining ring abuts.

优选地,所述曲柄轴上套有复位扭簧,该复位扭簧的两端分别与剪线曲柄和缝纫机底板相抵接。Preferably, a reset torsion spring is sleeved on the crank shaft, and both ends of the reset torsion spring are respectively abutted with the thread trimming crank and the bottom plate of the sewing machine.

进一步地,所述剪线曲柄包括相互独立的曲柄部和连杆部,所述曲柄部的一端与曲柄轴相固定,曲柄部的另一端与连杆部的一端相固定,连杆部的另一端与所述剪线连杆相铰接。Further, the wire trimming crank includes a crank part and a connecting rod part that are independent of each other, one end of the crank part is fixed with the crank shaft, the other end of the crank part is fixed with one end of the connecting rod part, and the other end of the connecting rod part is fixed. One end is hinged with the thread trimming link.

优选地,所述缝纫机底板的下端面上设有限位面,所述曲柄部面向限位面的端面上开设有收容孔,该收容孔中内置有限位垫,所述限位垫与限位面相配合。Preferably, a limit surface is provided on the lower end surface of the bottom plate of the sewing machine, and a receiving hole is formed on the end surface of the crank portion facing the limit surface, and a limit pad is built in the receiving hole, and the limit pad is opposite to the limit surface. Cooperate.

进一步地,还包括固定于缝纫机底板的定刀,所述动刀有一把,所述动刀架有一个;剪线时,动刀和定刀咬合。Further, it also includes a fixed knife fixed on the bottom plate of the sewing machine, and there is one movable knife and one movable knife holder; when the thread is trimmed, the movable knife and the fixed knife are engaged.

本申请还提供一种缝纫机,包括缝纫机底板和如上所述的缝纫机自动剪线机构,所述下轴和动刀架都可转动地安装在缝纫机底板中。The present application also provides a sewing machine, comprising a sewing machine base plate and the above-mentioned automatic thread trimming mechanism of the sewing machine, wherein the lower shaft and the movable knife rest are rotatably installed in the sewing machine base plate.

如上所述,本发明涉及的缝纫机自动剪线机构及缝纫机,具有以下有益效果:As mentioned above, the automatic thread trimming mechanism and sewing machine of the sewing machine involved in the present invention have the following beneficial effects:

本申请简化缝纫机自动剪线机构的结构和传动链,减少原有机构中复杂零件的数量,有利于降低成本、提高装配效率、以及减少装配工时。The present application simplifies the structure and transmission chain of the automatic thread trimming mechanism of the sewing machine, reduces the number of complex parts in the original mechanism, and is beneficial to reducing costs, improving assembly efficiency, and reducing assembly man-hours.

附图说明Description of drawings

图1为现有技术中缝纫机自动剪线机构的结构示意图。FIG. 1 is a schematic structural diagram of an automatic thread trimming mechanism of a sewing machine in the prior art.

图2为图1的原理图。FIG. 2 is a schematic diagram of FIG. 1 .

图3为本申请中缝纫机自动剪线机构的结构示意图。FIG. 3 is a schematic structural diagram of the automatic thread trimming mechanism of the sewing machine in the application.

图4和图5为图3中省略缝纫机底板后的结构示意图。4 and 5 are schematic diagrams of the structure of the sewing machine in which the bottom plate of the sewing machine is omitted in FIG. 3 .

图6为图3中剪线曲柄和缝纫机底板之间的连接示意图。FIG. 6 is a schematic diagram of the connection between the thread trimming crank and the bottom plate of the sewing machine in FIG. 3 .

图7为图3中剪线驱动组件的结构示意图。FIG. 7 is a schematic structural diagram of the thread trimming drive assembly in FIG. 3 .

图8为图3中凸轮的结构示意图。FIG. 8 is a schematic structural diagram of the cam in FIG. 3 .

图9和图10为本申请中缝纫机自动剪线机构的原理图,其中,图9为剪线状态,图10为复位状态。9 and 10 are schematic diagrams of the automatic thread trimming mechanism of the sewing machine in the application, wherein FIG. 9 is a thread trimming state, and FIG. 10 is a reset state.

元件标号说明Component label description

1 缝纫机底板1 Sewing machine base plate

101 限位面101 Limit surface

2 下轴2 lower shaft

3 驱动凸轮3 drive cam

31 剪线驱动凸轮31 Thread trimmer drive cam

32 剪线接触面32 Thread trimmer contact surface

33 强制复位驱动凸轮33 Force reset drive cam

34 强制复位接触面34 Force reset contact surface

35 连接件35 Connectors

4 动刀架4 moving tool holder

5 动刀5 moving knife

6 定刀6 fixed knife

7 曲柄轴7 Crankshaft

8 剪线驱动组件8 Thread trimmer drive assembly

81 第一延伸臂81 First extension arm

82 滚子82 Roller

83 第二延伸臂83 Second extension arm

84 强制复位销84 Force reset pin

85 驱动本体部85 Drive body

86 滑槽86 Chute

87 限位销87 Limit pin

88 滚轮轴88 Roller shaft

9 剪线曲柄9 Trimming crank

91 曲柄部91 Crank

92 连杆部92 connecting rod

10 剪线连杆10 Thread trimmer link

11 动力源11 Power source

12 顶杆12 ejector

13 连接块13 Connection block

14 复位弹簧14 Return spring

15 挡圈15 retaining ring

16 复位扭簧16 Return torsion spring

17 限位垫17 Limit pads

18 固定架18 Holder

具体实施方式Detailed ways

以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

须知,本说明书附图所绘的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. drawn in the accompanying drawings of this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions that the present invention can be implemented. Therefore, without technical substantive significance, any modification of structure, change of proportional relationship or adjustment of size should still fall within the scope disclosed in the present invention without affecting the effect that the present invention can produce and the purpose that can be achieved. within the scope of technical content. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the present invention. The practicable scope and the change or adjustment of the relative relationship thereof shall also be regarded as the practicable scope of the present invention without substantially changing the technical content.

本申请提供一种缝纫机自动剪线机构,安装在缝纫机、特别是平缝机中,用于在每次缝纫结束后将底线和面线剪断;为便于描述,将缝纫机在缝纫时布料的移动方向定义为前方向,故缝纫机中下轴2的延伸方向为左右方向,且下轴2靠近机头的一端为左端,下轴2靠近机尾的一端为右端。如图3至图5所示,所述缝纫机自动剪线机构包括可转动支承在缝纫机底板1中的下轴2、固定在下轴2上的剪线驱动凸轮31、安装在缝纫机底板1中且可绕下轴2摆动的动刀组件、与下轴2相平行的曲柄轴7、安装在曲柄轴7右端的剪线驱动组件8、固定在曲柄轴7左端的剪线曲柄9、以及剪线连杆10,所述动刀组件包括至少一把动刀5、以及用于安装所述动刀5的动刀架4,故动刀架4的数量与动刀5的数量相等,动刀架4安装在缝纫机底板中并可绕下轴2摆动,所述剪线驱动凸轮31的外周面为剪线接触面32,所述剪线驱动组件8的右端具有第一延伸臂81,该第一延伸臂81远离曲柄轴7的端部连接有向左突出于第一延伸臂81左端面的滚子82,所述剪线连杆10的两端分别与剪线曲柄9和动刀架4通过左右延伸的轴位螺钉相铰接,所述曲柄轴7与剪线曲柄9和剪线连杆10铰接点之间的距离为L1,所述下轴2与动刀架4和剪线连杆10铰接点之间的距离为L2,L1和L2比值L1/L2不小于2.5;剪线时,所述滚子82和剪线驱动凸轮31外周的剪线接触面32相配合,所述剪线驱动组件8、曲柄轴7和剪线曲柄9同步摆动,所述剪线连杆10对动刀架4的传动角γ不小于40°。The present application provides an automatic thread trimming mechanism for a sewing machine, which is installed in a sewing machine, especially a lockstitch machine, to cut the lower thread and the upper thread after each sewing; Defined as the front direction, the extension direction of the lower shaft 2 in the sewing machine is the left and right direction, and the end of the lower shaft 2 close to the machine head is the left end, and the end of the lower shaft 2 close to the machine tail is the right end. As shown in FIGS. 3 to 5 , the automatic thread trimming mechanism of the sewing machine includes a lower shaft 2 rotatably supported in the sewing machine base 1 , a thread trimming driving cam 31 fixed on the lower shaft 2 , a thread trimming drive cam 31 installed in the sewing machine base 1 and rotatable The movable knife assembly swinging around the lower shaft 2, the crank shaft 7 parallel to the lower shaft 2, the thread trimming drive assembly 8 installed on the right end of the crank shaft 7, the thread trimming crank 9 fixed on the left end of the crank shaft 7, and the thread trimming connection. Rod 10, the movable knife assembly includes at least one movable knife 5 and a movable knife rest 4 for installing the movable knife 5, so the number of movable knife rests 4 is equal to the number of movable knives 5, and the movable knife rest 4 It is installed in the bottom plate of the sewing machine and can swing around the lower shaft 2. The outer peripheral surface of the thread trimmer drive cam 31 is the thread trimmer contact surface 32. The right end of the thread trimmer drive assembly 8 has a first extension arm 81, which extends The end of the arm 81 away from the crank shaft 7 is connected with a roller 82 that protrudes to the left on the left end face of the first extension arm 81 . The extended axial screw is hinged, the distance between the crank shaft 7 and the hinge point of the thread trimmer crank 9 and the thread trimmer link 10 is L1, the lower shaft 2 is hinged with the movable tool rest 4 and the thread trimmer link 10 The distance between the points is L2, and the ratio L1/L2 of L1 and L2 is not less than 2.5; when trimming the thread, the roller 82 cooperates with the thread trimming contact surface 32 on the outer periphery of the thread trimming drive cam 31, and the thread trimmer drive assembly 8. The crank shaft 7 and the thread trimming crank 9 swing synchronously, and the transmission angle γ of the thread trimming link 10 to the movable tool rest 4 is not less than 40°.

进一步地,所述缝纫机可以为单动刀结构,也可以为双动刀结构。当缝纫机采用单动刀的结构时,所述缝纫机自动剪线机构还包括固定在缝纫机底板1下端面上的定刀6,所述动刀5为一把,动刀架4为一个;剪线时,动刀5与定刀6咬合。当缝纫机采用双动刀的结构时,所述动刀5为两把,动刀架4为两个,两把动刀5各自固定在一个动刀架4上,比如;申请号为201610473636.7的中国发明申请说明书所公开的短线头双剪机构、或者申请号为201610494020.8的中国发明申请说明书所公开的缝纫机的剪线机构;此时,两个动刀架4可分别由固定在曲柄轴7上的剪线曲柄9驱动摆动,故剪线曲柄9也有两个;剪线时,两把动刀5相咬合。以下实施例都以单动刀结构的缝纫机自动剪线机构为例展开叙述。Further, the sewing machine can be a single-moving knife structure or a double-moving knife structure. When the sewing machine adopts the structure of a single-acting knife, the automatic thread trimming mechanism of the sewing machine further includes a fixed knife 6 fixed on the lower end surface of the bottom surface of the sewing machine 1, the movable knife 5 is one, and the moving knife holder 4 is one; When the moving knife 5 is engaged with the fixed knife 6 . When the sewing machine adopts the structure of double moving knives, there are two moving knives 5 and two moving knife rests 4, and the two moving knives 5 are each fixed on one moving knife rest 4, for example; China with the application number of 201610473636.7 The short-thread double-cutting mechanism disclosed in the invention application specification, or the thread-cutting mechanism of the sewing machine disclosed in the Chinese invention application specification with the application number of 201610494020.8; The thread trimming crank 9 drives to swing, so there are also two thread trimming cranks 9; when trimming the thread, the two movable knives 5 are engaged. The following embodiments are described by taking the automatic thread trimming mechanism of a sewing machine with a single-acting knife structure as an example.

单动刀结构的缝纫机自动剪线机构的原理图如图9和图10所示,图9或图10中,A对应为曲柄轴7,G对应为滚子82,D对应为下轴2,AG对应为第一延伸臂81,AB对应为剪线曲柄9,BC对应为剪线连杆10,CDE对应为动刀架4,剪线曲柄9、剪线连杆10和动刀架4构成四杆机构ABCD,用于执行剪线,因此,B即为剪线曲柄9与剪线连杆10的铰接点,C为剪线连杆10与动刀架4的铰接点,故上述所述的曲柄轴7与剪线曲柄9和剪线连杆10铰接点之间的距离L1即为图9或图10中杆AB的长度,上述所述的下轴2与动刀架4和剪线连杆10铰接点之间的距离L2即为图9或图10中杆CD的长度,上述所述的剪线连杆10对动刀架4的传动角γ即为图9或图10中杆BC对杆CD的传动角,由此可知:缝纫机自动剪线机构的原理图中,杆AB与杆CD两者之间的杆长比AB/CD不小于2.5,杆BC对杆CD的传动角γ不小于40°,从而对四杆机构ABCD的参数进行优化,通过一级传动即可实现杆CD的大角度摆动,进而简化缝纫机自动剪线机构的传动链。The principle diagram of the automatic thread trimming mechanism of the sewing machine with the single-acting knife structure is shown in Figure 9 and Figure 10. In Figure 9 or Figure 10, A corresponds to the crank shaft 7, G corresponds to the roller 82, D corresponds to the lower shaft 2, AG corresponds to the first extension arm 81 , AB corresponds to the thread trimming crank 9 , BC corresponds to the thread trimming link 10 , CDE corresponds to the moving tool rest 4 , and the thread trimming crank 9 , the thread trimming link 10 and the moving tool rest 4 are formed. The four-bar mechanism ABCD is used to perform thread trimming. Therefore, B is the hinge point between the thread trimmer crank 9 and the thread trimmer link 10, and C is the hinge point between the thread trimmer link 10 and the moving tool holder 4. Therefore, the above-mentioned The distance L1 between the crank shaft 7 and the hinge point of the thread trimmer crank 9 and the thread trimmer connecting rod 10 is the length of the rod AB in FIG. 9 or FIG. The distance L2 between the hinge points of the connecting rod 10 is the length of the rod CD in FIG. 9 or FIG. 10 , and the transmission angle γ of the above-mentioned thread trimming connecting rod 10 to the movable tool rest 4 is the rod in FIG. 9 or FIG. 10 . The transmission angle of BC to rod CD can be seen from this: in the schematic diagram of the automatic thread trimming mechanism of the sewing machine, the rod length ratio AB/CD between rod AB and rod CD is not less than 2.5, and the transmission angle of rod BC to rod CD is not less than 2.5. γ is not less than 40°, so as to optimize the parameters of the four-bar mechanism ABCD, and the large-angle swing of the rod CD can be realized through one-stage transmission, thereby simplifying the transmission chain of the automatic thread trimming mechanism of the sewing machine.

本实施例中,所述剪线驱动凸轮31外周的剪线接触面32包括首位依次相连的待剪线段、剪线段和复位段。在正常缝纫时,剪线驱动组件8处于初始位置,此时,滚子82未置于剪线驱动凸轮31的外周侧,与剪线接触面32之间无配合关系;缝纫结束后,剪线驱动组件8向靠近剪线驱动凸轮31的方向移动,带动第一延伸臂81和滚子82同步地向靠近剪线驱动凸轮31的方向移动,使滚子82位于剪线驱动凸轮31的外周侧、并与剪线接触面32的待剪线段相接触;此时,如图4、图5和图9所示,下轴2带动剪线驱动凸轮31同步转动,通过剪线驱动凸轮31上剪线接触面32的剪线段与滚子82配合关系驱动剪线驱动组件8、曲柄轴7和剪线曲柄9三者同步摆动,剪线曲柄9直接通过剪线连杆10驱动动刀架4和动刀5绕下轴2摆动,通过一级传动实现动刀5的大角度摆动,使动刀5向靠近定刀6的方向转动、与定刀6相咬合,进而在旋梭处将底线和面线剪断,完成自动剪线。与现有技术相比,本申请大大简化缝纫机自动剪线机构的传动链,精简缝纫机自动剪线机构的结构,取消现有技术中结构复杂的零件,减少原有机构中复杂零件的数量,也即降低了缝纫机自动剪线机构中各零件的加工工艺要求,从而有利于降低成本、提高装配效率、减少装配工时、降低缝纫机自动剪线机构的整体加工成本,进而降低整个缝纫机的生产成本。In this embodiment, the wire-cutting contact surface 32 on the outer periphery of the wire-cutting driving cam 31 includes a to-be-cut wire segment, a wire-cutting segment and a reset segment connected in sequence at the first position. During normal sewing, the thread trimmer drive assembly 8 is in the initial position. At this time, the roller 82 is not placed on the outer peripheral side of the thread trimmer drive cam 31, and there is no matching relationship with the thread trimmer contact surface 32; after sewing, the thread trimmer The drive assembly 8 moves in the direction close to the thread trimmer drive cam 31 , and drives the first extension arm 81 and the roller 82 to move in the direction close to the thread trimmer drive cam 31 synchronously, so that the roller 82 is located on the outer peripheral side of the thread trimmer drive cam 31 , and is in contact with the line segment to be trimmed on the thread trimming contact surface 32; at this time, as shown in Figures 4, 5 and 9, the lower shaft 2 drives the thread trimming drive cam 31 to rotate synchronously, and the upper trimmer is driven by the thread trimmer drive cam 31 to rotate synchronously. The line-cutting segment of the line contact surface 32 and the roller 82 cooperate with each other to drive the line-cutting drive assembly 8, the crank shaft 7 and the line-cutting crank 9 to swing synchronously, and the line-cutting crank 9 directly drives the moving tool rest 4 and The movable knife 5 swings around the lower shaft 2, and the large-angle swing of the movable knife 5 is realized through the first-level transmission, so that the movable knife 5 rotates in the direction close to the fixed knife 6 and engages with the fixed knife 6, and then the bottom thread and the The upper thread is cut to complete the automatic thread trimming. Compared with the prior art, the present application greatly simplifies the transmission chain of the automatic thread trimming mechanism of the sewing machine, simplifies the structure of the automatic thread trimming mechanism of the sewing machine, cancels the parts with complex structures in the prior art, reduces the number of complex parts in the original mechanism, and also reduces the number of complicated parts in the original mechanism. That is, the processing technology requirements of each part in the automatic thread trimming mechanism of the sewing machine are reduced, which is beneficial to reduce costs, improve assembly efficiency, reduce assembly man-hours, reduce the overall processing cost of the automatic thread trimming mechanism of the sewing machine, and thus reduce the production cost of the entire sewing machine.

所述滚子82可以为固定不动的状态,也可以为滚动的状态,本实施例优选采用滚子82为滚动的状态,可降低滚子82与剪线接触面32配合时两者之间的摩擦力;此时,如图7所示,所述剪线驱动组件8的第一延伸臂81的端部固定有一左右延伸的滚轮轴88,所述滚子82可转动地套在滚轮轴88上、并位于第一延伸臂81的左侧。The roller 82 can be in a fixed state or in a rolling state. In this embodiment, the roller 82 is preferably in a rolling state, which can reduce the gap between the roller 82 and the wire cutter contact surface 32 when they are matched. At this time, as shown in FIG. 7 , a roller shaft 88 extending left and right is fixed at the end of the first extension arm 81 of the thread trimming drive assembly 8, and the roller 82 is rotatably sleeved on the roller shaft 88 on the left side of the first extension arm 81 .

优选地,如图4和图5所示,所述曲柄轴7上套有复位扭簧16,该复位扭簧16的两端分别与剪线曲柄9和缝纫机底板1相抵接;当将缝线剪断后,滚子82与剪线接触面32上的复位段相配合,剪线曲柄9在复位扭簧16的作用下复位,通过剪线连杆10带动动刀架4、动刀5、曲柄轴7和剪线驱动组件8复位。Preferably, as shown in FIG. 4 and FIG. 5 , a reset torsion spring 16 is sleeved on the crank shaft 7 , and both ends of the reset torsion spring 16 are in contact with the thread trimming crank 9 and the sewing machine base plate 1 respectively; After cutting, the roller 82 cooperates with the reset section on the wire-cutting contact surface 32, the wire-cutting crank 9 is reset under the action of the reset torsion spring 16, and the wire-cutting connecting rod 10 drives the movable knife holder 4, the movable knife 5, and the crank handle. The shaft 7 and the thread trimmer drive assembly 8 are reset.

进一步地,如图4和图5、图7、图9和图10所示,所述剪线驱动组件8的左端具有第二延伸臂83,所述第二延伸臂83远离曲柄轴7的端部连接有强制复位销84,该强制复位销84向右突出于第二延伸臂83的右端面,所述下轴2上固定有强制复位驱动凸轮33,该强制复位驱动凸轮33的外周面为强制复位接触面34。剪线时,当剪线驱动组件8向靠近剪线驱动凸轮31的方向移动时,剪线驱动组件8也会带动第二延伸臂83和强制复位销84同步地向靠近强制复位驱动凸轮33的方向移动,使强制复位销84位于强制复位接触面34的外周侧;当动刀5和定刀6相咬合、将缝线剪断时,也即为滚子82越过剪线接触面32上剪线段和复位段的连接点时,强制复位销84近邻于强制复位接触面34。正常情况下,剪线曲柄9、动刀架4、动刀5、曲柄轴7和剪线驱动组件8通过套在曲柄轴7上的复位扭簧16实现自动复位,故剪线驱动组件8同时也带动第二延伸臂83和强制复位销84复位,复位后,强制复位销84与强制复位驱动凸轮33之间的间隙变大、不足以使强制复位销84与强制复位接触面34接触配合,故在通过复位扭簧16实现正常复位的情况下,强制复位销84不起作用。但是,由于卡线或其他原因导致复位扭簧16不能使动刀5与定刀6相分离时,则动刀架4、剪线曲柄9、曲柄轴7、剪线驱动组件8和强制复位销84都没有正常复位,此时,强制复位销84仍然近邻于强制复位接触面34,故下轴2带动强制复位驱动凸轮33同步转动时,通过强制复位销84和强制复位接触面34的相配合驱动强制复位销84和第二延伸臂83动作,进而使得剪线驱动组件8复位,从而驱动曲柄轴7、剪线曲柄9、动刀架4和动刀5强制复位,强制动刀5与定刀6相分离,保证下一次自动剪线能够正常进行。Further, as shown in FIG. 4 , FIG. 5 , FIG. 7 , FIG. 9 and FIG. 10 , the left end of the thread trimmer drive assembly 8 has a second extension arm 83 , and the second extension arm 83 is away from the end of the crankshaft 7 . A forced reset pin 84 is connected to the upper part, and the forced reset pin 84 protrudes to the right from the right end surface of the second extension arm 83. The forced reset drive cam 33 is fixed on the lower shaft 2, and the outer peripheral surface of the forced reset drive cam 33 is The contact surface 34 is forcibly reset. During thread trimming, when the thread trimming drive assembly 8 moves toward the direction close to the thread trimming drive cam 31 , the thread trimmer drive assembly 8 will also drive the second extension arm 83 and the forced reset pin 84 to move toward the direction close to the forced reset drive cam 33 synchronously. Move in the direction so that the forced reset pin 84 is located on the outer peripheral side of the forced reset contact surface 34; when the movable knife 5 and the fixed knife 6 are engaged to cut the suture, that is, the roller 82 crosses the thread trimming segment on the thread trimming contact surface 32 The positive reset pin 84 is adjacent to the positive reset contact surface 34 at the point of connection with the reset segment. Under normal circumstances, the thread trimming crank 9, the movable knife holder 4, the movable knife 5, the crank shaft 7 and the thread trimming drive assembly 8 are automatically reset through the reset torsion spring 16 sleeved on the crank shaft 7, so the thread trimming drive assembly 8 simultaneously It also drives the second extension arm 83 and the forced reset pin 84 to reset. After reset, the gap between the forced reset pin 84 and the forced reset drive cam 33 becomes larger and is not enough for the forced reset pin 84 to be in contact with the forced reset contact surface 34. Therefore, the forced reset pin 84 does not work when the normal reset is realized by the reset torsion spring 16 . However, when the reset torsion spring 16 cannot separate the movable knife 5 from the fixed knife 6 due to wire clamping or other reasons, the movable knife rest 4, the thread trimming crank 9, the crank shaft 7, the thread trimming drive assembly 8 and the forced reset pin 84 are not reset normally. At this time, the forced reset pin 84 is still adjacent to the forced reset contact surface 34, so when the lower shaft 2 drives the forced reset drive cam 33 to rotate synchronously, the forced reset pin 84 and the forced reset contact surface 34 are matched The forced reset pin 84 and the second extension arm 83 are driven to move, so that the thread trimming drive assembly 8 is reset, thereby driving the crank shaft 7, the thread trimming crank 9, the movable knife rest 4 and the movable knife 5 to forcibly reset, and the movable knife 5 and the fixed knife are forced to reset. The 6-phase separation of the knife ensures that the next automatic thread trimming can be carried out normally.

优选地,如图8所示,所述剪线驱动凸轮31和强制复位驱动凸轮33通过连接件35相连接,剪线驱动凸轮31和强制复位驱动凸轮33分别位于连接件35的右侧和左侧,剪线驱动凸轮31、连接件35和强制复位驱动凸轮33加工成一整体件,将该整体件定义为驱动凸轮3。驱动凸轮3中,连接件35通过多个沿下轴2径向设置的螺钉固定于下轴2,进而将驱动凸轮3整体固定与下轴2,有利于节省空间、便于装配。Preferably, as shown in FIG. 8 , the thread trimming drive cam 31 and the forced reset drive cam 33 are connected through a connecting piece 35 , and the thread trimming drive cam 31 and the forced reset drive cam 33 are located on the right and left of the connecting piece 35 respectively. On the other hand, the thread trimmer drive cam 31 , the connecting piece 35 and the forced reset drive cam 33 are processed into an integral piece, which is defined as the drive cam 3 . In the driving cam 3 , the connecting piece 35 is fixed to the lower shaft 2 by a plurality of screws arranged along the radial direction of the lower shaft 2 , and then the driving cam 3 is integrally fixed to the lower shaft 2 , which is conducive to saving space and facilitating assembly.

本实施例中,所述剪线驱动组件8可沿曲柄轴7的轴向直线往复移动,以使滚子82与剪线接触面32相配合或分离、以及使强制复位销84与强制复位接触面34相近或远离。此时,如图4和图5所示,缝纫机自动剪线机构还包括动力源11,该动力源11通过传动机构与剪线驱动组件8相连接;剪线时,动力源11动作,通过传动机构驱动剪线驱动组件8沿曲柄轴7的轴向向左移动,使所述滚子82与剪线接触面32相配合,且使所述强制复位销84位于强制复位接触面34的外周侧。所述曲柄轴7上还套有复位弹簧14、并固定有位于挡圈15,所述挡圈15位于剪线曲柄9和第二延伸臂83之间,所述复位弹簧14的两端分别与第二延伸臂83和挡圈15相抵接;剪线结束后,动力源11复位,通过复位弹簧14的弹力使第二延伸臂83向右移动,进而驱动剪线驱动组件8向右移动、复位。In this embodiment, the wire-cutting drive assembly 8 can linearly reciprocate along the axial direction of the crankshaft 7 , so that the rollers 82 are matched or separated from the wire-cutting contact surface 32 , and the forced reset pin 84 is brought into contact with the forced reset Faces 34 are close or far apart. At this time, as shown in Figures 4 and 5, the automatic thread trimming mechanism of the sewing machine further includes a power source 11, which is connected to the thread trimming drive assembly 8 through a transmission mechanism; The mechanism drives the thread trimmer drive assembly 8 to move leftward along the axial direction of the crankshaft 7 , so that the rollers 82 are matched with the thread trimmer contact surface 32 , and the forced reset pin 84 is located on the outer peripheral side of the forced reset contact surface 34 . . The crank shaft 7 is also sleeved with a return spring 14, and a retaining ring 15 is fixed. The retaining ring 15 is located between the wire trimming crank 9 and the second extension arm 83. The two ends of the return spring 14 are respectively connected to the The second extension arm 83 is in contact with the retaining ring 15; after the thread trimming is completed, the power source 11 is reset, and the second extension arm 83 is moved to the right by the elastic force of the return spring 14, thereby driving the thread trimming drive assembly 8 to move to the right and reset .

优选地,所述动力源11为电磁铁、具有平行于下轴2的芯轴,电磁铁通过固定架18安装在缝纫机底板1的下端面上,所述传动机构包括顶杆12和连接块13,所述芯轴的左端固定在连接块13中,所述顶杆12的右端固定在连接块13中,顶杆12的左端与剪线驱动组件8的第一延伸臂81的右端面相抵接。剪线时,电磁铁通电,电磁铁的铁芯在磁力作用下向靠近电磁铁磁体的方向向左缩进,故电磁铁的芯轴向左伸出,带动连接块13和顶杆12同步地向左移动,进而推动剪线驱动组件8向左移动。为了实现剪线驱动组件8左右移动时的导向、以及剪线驱动组件8与曲柄轴7之间扭矩的传递,如图5和图7所示,所述剪线驱动组件8具有位于第一延伸臂81和第二延伸臂83之间的驱动本体部85,驱动本体部85上开设有沿曲柄轴7的轴向延伸的滑槽86,所述曲柄轴7穿设在驱动本体部85中,且曲柄轴7的外周面上固定有限位销87,该限位销87位于驱动本体部85的滑槽86中、并可沿滑槽86的延伸方向往复滑移。Preferably, the power source 11 is an electromagnet with a mandrel parallel to the lower shaft 2 , the electromagnet is installed on the lower end surface of the sewing machine base plate 1 through a fixing frame 18 , and the transmission mechanism includes a top rod 12 and a connecting block 13 , the left end of the mandrel is fixed in the connection block 13, the right end of the ejector rod 12 is fixed in the connection block 13, and the left end of the ejector rod 12 is in contact with the right end face of the first extension arm 81 of the thread trimming drive assembly 8 . When the wire is trimmed, the electromagnet is energized, and the iron core of the electromagnet is retracted to the left in the direction close to the magnet of the electromagnet under the action of the magnetic force, so the core axis of the electromagnet extends to the left, driving the connecting block 13 and the ejector rod 12 synchronously. Move to the left, and then push the thread trimmer drive assembly 8 to move to the left. In order to realize the guidance when the thread trimmer drive assembly 8 moves left and right, and the torque transmission between the thread trimmer drive assembly 8 and the crankshaft 7, as shown in FIG. 5 and FIG. 7 , the thread trimmer drive assembly 8 has a first extension The drive body portion 85 between the arm 81 and the second extension arm 83 is provided with a chute 86 extending along the axial direction of the crankshaft 7, and the crankshaft 7 is passed through the drive body portion 85, A limiting pin 87 is fixed on the outer peripheral surface of the crankshaft 7 . The limiting pin 87 is located in the chute 86 of the driving body portion 85 and can slide back and forth along the extending direction of the chute 86 .

为了进一步简化零件结构、降低成本,如图5和图6所示,将剪线曲柄9分解成相互独立两个分体:分体一、曲柄部91;分体二、连杆部92。其中,曲柄部91的一端与曲柄轴7相固定,曲柄部91的另一端与连杆部92的一端通过两个螺钉相固定、组装成剪线曲柄9,连杆部92的另一端与所述剪线连杆10相铰接。将剪线曲柄9分体后,可简化其曲柄部91和连杆部92的结构,降低零件成本。如图6所示,所述缝纫机底板1的下端面上设有限位面101,所述剪线曲柄9的曲柄部91面向限位面101的端面上开设有收容孔,该收容孔中内置有由橡胶制成的限位垫17,所述限位垫17与限位面101相配合,以此来限定动刀架4和动刀5的初始位置。In order to further simplify the part structure and reduce the cost, as shown in Figures 5 and 6, the wire trimming crank 9 is decomposed into two independent parts: the first part, the crank part 91; the second part, the connecting rod part 92. One end of the crank part 91 is fixed with the crank shaft 7 , the other end of the crank part 91 and one end of the connecting rod part 92 are fixed by two screws, and assembled into a trimming crank 9 , and the other end of the connecting rod part 92 is connected with the other end of the connecting rod part 92 . The thread trimming link 10 is hinged. After the trimming crank 9 is divided into parts, the structures of the crank part 91 and the connecting rod part 92 can be simplified, and the cost of parts can be reduced. As shown in FIG. 6 , a limit surface 101 is provided on the lower end surface of the sewing machine base plate 1 , and a receiving hole is formed on the end surface of the crank portion 91 of the thread trimming crank 9 facing the limit surface 101 . A limit pad 17 made of rubber, the limit pad 17 cooperates with the limit surface 101 to limit the initial positions of the movable knife rest 4 and the movable knife 5 .

上述缝纫机自动剪线机构的工作原理如下:初始状态下,电磁铁断电,电磁铁的铁芯为向右伸出的状态,剪线驱动组件8位于驱动凸轮3的右侧,滚子82与剪线接触面32相分离,动刀5与定刀6相分离。剪线时,电磁铁通电,芯轴向左移动,通过固定块和顶杆12推动剪线驱动组件8克服复位弹簧14的压力向左移动,复位弹簧14被压缩,滚子82位于剪线驱动凸轮31的外周侧、并与剪线接触面32的待剪线段相接触;下轴2带动驱动凸轮3同步转动,使滚子82与剪线接触面32的剪线段相配合,从而驱动剪线驱动组件8摆动,剪线驱动组件8通过限位销87带动曲柄轴7和剪线曲柄9同步摆动,剪线曲柄9通过剪线连杆10将动力传递给动刀架4,最终驱动动刀架4和动刀5绕下轴2向靠近定刀6的方向摆动,直至将底线和面线剪断。下轴2带动驱动凸轮3继续同步转动,使滚子82与剪线接触面32的复位段相配合,复位扭簧16使剪线曲柄9、动刀架4、动刀5、曲柄轴7、剪线驱动组件8复位,直至剪线曲柄9上的限位垫17与缝纫机底板1上的限位面101靠牢。剪线结束后,电磁铁断电,芯轴向右移动复位,在复位弹簧14弹力的作用下使得剪线驱动组件8复位,滚子82与剪线接触面32相分离。至此,完成一个剪线循环。The working principle of the automatic thread trimming mechanism of the above-mentioned sewing machine is as follows: in the initial state, the electromagnet is powered off, the iron core of the electromagnet is in a state of extending to the right, the thread trimming drive assembly 8 is located on the right side of the drive cam 3, and the roller 82 and the The cutting line contact surface 32 is separated from each other, and the movable knife 5 and the fixed knife 6 are separated. When trimming the thread, the electromagnet is energized, the core shaft moves to the left, and the thread trimmer drive assembly 8 is pushed to the left by the fixed block and the ejector rod 12 against the pressure of the return spring 14, the return spring 14 is compressed, and the roller 82 is located in the thread trimmer drive. The outer peripheral side of the cam 31 is in contact with the segment to be trimmed on the thread trimming contact surface 32; the lower shaft 2 drives the driving cam 3 to rotate synchronously, so that the roller 82 cooperates with the thread trimming segment of the thread trimming contact surface 32, thereby driving the thread trimmer The drive assembly 8 swings, the thread trimmer drive assembly 8 drives the crankshaft 7 and the thread trimmer crank 9 to swing synchronously through the limit pin 87 , and the thread trimmer crank 9 transmits the power to the moving knife frame 4 through the thread trimming link 10, and finally drives the moving knife The frame 4 and the movable knife 5 swing around the lower shaft 2 toward the fixed knife 6 until the lower thread and the upper thread are cut. The lower shaft 2 drives the driving cam 3 to continue to rotate synchronously, so that the roller 82 is matched with the reset section of the thread trimming contact surface 32, and the reset torsion spring 16 makes the thread trimming crank 9, the moving knife holder 4, the moving knife 5, the crank shaft 7, The thread trimming drive assembly 8 is reset until the limiting pad 17 on the thread trimming crank 9 is firmly in contact with the limiting surface 101 on the sewing machine base plate 1 . After the thread trimming, the electromagnet is powered off, the mandrel moves to the right and resets, under the action of the elastic force of the reset spring 14, the thread trimming drive assembly 8 is reset, and the roller 82 is separated from the thread trimming contact surface 32. At this point, a thread trimming cycle is completed.

本申请还提供一种缝纫机,包括缝纫机底板1和如上所述的缝纫机自动剪线机构,所述下轴2和动刀架4都可转动地安装在缝纫机底板1中。The present application also provides a sewing machine, comprising a sewing machine base 1 and the above-mentioned automatic thread trimming mechanism of the sewing machine, wherein the lower shaft 2 and the movable knife rest 4 are rotatably installed in the sewing machine base 1 .

综上所述,本申请对缝纫机中的缝纫机自动剪线机构进行了优化,特别是对缝纫机自动剪线机构中用于执行剪线的丝杆机构ABCD的参数进行优化设计,简化传动链,便于装配,减少装配工时;同时,本申请还取消原有机构中的剪线轴、滑块、滑动副等结构,都采用成本较低的销轴式配合,故减少了缝纫机自动剪线机构中复杂零件的数量,生产成本大大降低。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the present application optimizes the automatic thread trimming mechanism of the sewing machine, in particular, optimizes the design of the parameters of the screw mechanism ABCD used to perform thread trimming in the automatic thread trimming mechanism of the sewing machine, simplifies the transmission chain, and facilitates the Assembly, reducing assembly man-hours; at the same time, the application also cancels the structure of the thread trimming shaft, slider, sliding pair and other structures in the original mechanism, and adopts low-cost pin-shaft type coordination, so the complex parts in the automatic thread trimming mechanism of the sewing machine are reduced. , the production cost is greatly reduced. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.

Claims (10)

1.一种缝纫机自动剪线机构,包括可转动支承在缝纫机底板(1)中的下轴(2)、固定在下轴(2)上的剪线驱动凸轮(31)、以及可绕下轴(2)摆动的动刀组件,所述动刀组件包括至少一把动刀(5)、以及用于安装所述动刀(5)的动刀架(4),其特征在于:还包括与下轴(2)相平行的曲柄轴(7)、安装在曲柄轴(7)一端的剪线驱动组件(8)、固定在曲柄轴(7)另一端的剪线曲柄(9)、以及剪线连杆(10),所述剪线驱动组件(8)具有第一延伸臂(81),该第一延伸臂(81)的端部连接有滚子(82),所述剪线连杆(10)的两端分别与剪线曲柄(9)和动刀架(4)铰接,所述曲柄轴(7)与剪线曲柄(9)和剪线连杆(10)铰接点之间的距离L1、同下轴(2)与动刀架(4)和剪线连杆(10)铰接点之间的距离L2的比值不小于2.5;剪线时,所述滚子(82)和剪线驱动凸轮(31)外周的剪线接触面(32)相配合,所述剪线驱动组件(8)、曲柄轴(7)和剪线曲柄(9)同步摆动,所述剪线连杆(10)对动刀架(4)的传动角γ不小于40°,所述剪线曲柄(9)、剪线连杆(10)和动刀架(4)构成用于执行剪线的四杆机构;所述曲柄轴(7)上套有复位扭簧(16),该复位扭簧(16)的两端分别与剪线曲柄(9)和缝纫机底板(1)相抵接,所述剪线曲柄(9)在复位扭簧(16)的作用下复位,且所述剪线曲柄(9)通过剪线连杆(10)带动动刀架(4)、动刀(5)、曲柄轴(7)和剪线驱动组件(8)正常复位。1. An automatic thread trimming mechanism of a sewing machine, comprising a lower shaft (2) rotatably supported in the bottom plate (1) of the sewing machine, a thread trimming drive cam (31) fixed on the lower shaft (2), and a thread trimming drive cam (31) that can be wound around the lower shaft ( 2) A oscillating moving knife assembly, the moving knife assembly includes at least one moving knife (5) and a moving knife holder (4) for installing the moving knife (5), characterized in that it also includes a lower moving knife (5). A crankshaft (7) with parallel shafts (2), a wire-cutting drive assembly (8) mounted on one end of the crankshaft (7), a wire-cutting crank (9) fixed on the other end of the crankshaft (7), and a wire-cutting A connecting rod (10), the wire-cutting drive assembly (8) has a first extension arm (81), the end of the first extension arm (81) is connected with a roller (82), and the wire-cutting link ( The two ends of 10) are respectively hinged with the thread trimming crank (9) and the moving tool holder (4), and the distance between the crank shaft (7) and the hinge point of the thread trimming crank (9) and the thread trimming link (10) L1. The ratio of the distance L2 between the lower shaft (2) and the hinge point of the movable tool rest (4) and the thread trimming link (10) is not less than 2.5; when trimming the thread, the roller (82) and the thread trimming The thread trimming contact surface (32) on the outer periphery of the drive cam (31) is matched, the thread trimming drive assembly (8), the crank shaft (7) and the thread trimming crank (9) swing synchronously, and the thread trimming link (10) ) The transmission angle γ of the moving tool rest (4) is not less than 40°, and the thread trimming crank (9), the thread trimming link (10) and the moving tool rest (4) constitute a four-bar mechanism for performing thread trimming A reset torsion spring (16) is sleeved on the crank shaft (7), and both ends of the reset torsion spring (16) are in contact with the thread trimming crank (9) and the sewing machine bottom plate (1) respectively, and the thread trimming crank (9) Reset under the action of the reset torsion spring (16), and the thread trimming crank (9) drives the movable tool rest (4), the movable knife (5) and the crank shaft (7) through the thread trimming link (10) ) and the thread trimmer drive assembly (8) reset normally. 2.根据权利要求1所述的缝纫机自动剪线机构,其特征在于:所述剪线驱动组件(8)具有第二延伸臂(83),第一延伸臂(81)和第二延伸臂(83)分别位于剪线驱动组件(8)的两端处,所述第二延伸臂(83)的端部连接有强制复位销(84),所述下轴(2)上固定有强制复位驱动凸轮(33);当滚子(82)越过剪线接触面(32)上剪线段的末端时,所述强制复位销(84)近邻于强制复位驱动凸轮(33)外周的强制复位接触面(34)。2. The automatic thread trimming mechanism of a sewing machine according to claim 1, wherein the thread trimming drive assembly (8) has a second extension arm (83), a first extension arm (81) and a second extension arm ( 83) are respectively located at both ends of the thread trimming drive assembly (8), the end of the second extension arm (83) is connected with a forced reset pin (84), and the lower shaft (2) is fixed with a forced reset drive cam (33); when the roller (82) passes over the end of the thread trimming segment on the thread trimming contact surface (32), the forced reset pin (84) is adjacent to the forced reset contact surface ( 34). 3.根据权利要求2所述的缝纫机自动剪线机构,其特征在于:还包括动力源(11),该动力源(11)通过传动机构与剪线驱动组件(8)相连接;剪线时,所述动力源(11)动作,通过传动机构驱动剪线驱动组件(8)沿曲柄轴(7)的轴向移动,使所述滚子(82)与剪线接触面(32)相配合,且使所述强制复位销(84)位于强制复位接触面(34)的外周侧。3. The automatic thread trimming mechanism of a sewing machine according to claim 2, characterized in that: it further comprises a power source (11), and the power source (11) is connected with the thread trimming drive assembly (8) through a transmission mechanism; , the power source (11) acts, and drives the wire-cutting drive assembly (8) to move along the axial direction of the crankshaft (7) through the transmission mechanism, so that the roller (82) is matched with the wire-cutting contact surface (32) , and the forced reset pin (84) is positioned on the outer peripheral side of the forced reset contact surface (34). 4.根据权利要求3所述的缝纫机自动剪线机构,其特征在于:所述动力源(11)为电磁铁、具有平行于下轴(2)的芯轴,所述传动机构包括顶杆(12)和连接块(13),所述芯轴的端部固定在连接块(13)中,所述顶杆(12)的一端固定在连接块(13)中,顶杆(12)的另一端与剪线驱动组件(8)的端面相抵接。4. The automatic thread trimming mechanism of a sewing machine according to claim 3, wherein the power source (11) is an electromagnet with a mandrel parallel to the lower shaft (2), and the transmission mechanism comprises a top rod ( 12) and a connecting block (13), the end of the mandrel is fixed in the connecting block (13), one end of the top rod (12) is fixed in the connecting block (13), and the other end of the top rod (12) is fixed in the connecting block (13). One end abuts against the end face of the thread trimmer drive assembly (8). 5.根据权利要求2所述的缝纫机自动剪线机构,其特征在于:所述剪线驱动组件(8)具有位于第一延伸臂(81)和第二延伸臂(83)之间的驱动本体部(85),该驱动本体部(85)上开设有沿曲柄轴(7)的轴向延伸的滑槽(86),所述曲柄轴(7)穿设在驱动本体部(85)中,且曲柄轴(7)上固定有限位销(87),该限位销(87)位于驱动本体部(85)的滑槽(86)中、并可沿滑槽(86)的延伸方向往复滑移。5. The automatic thread trimming mechanism of a sewing machine according to claim 2, wherein the thread trimming drive assembly (8) has a drive body located between the first extension arm (81) and the second extension arm (83) A sliding groove (86) extending in the axial direction of the crankshaft (7) is provided on the driving body part (85), and the crankshaft (7) is penetrated in the driving body part (85), And a limit pin (87) is fixed on the crankshaft (7), the limit pin (87) is located in the chute (86) of the driving body part (85), and can slide back and forth along the extending direction of the chute (86). shift. 6.根据权利要求2所述的缝纫机自动剪线机构,其特征在于:所述曲柄轴(7)上套有复位弹簧(14)、并固定有位于挡圈(15),所述挡圈(15)位于剪线曲柄(9)和第二延伸臂(83)之间,所述复位弹簧(14)的两端分别与第二延伸臂(83)和挡圈(15)相抵接。6. The automatic thread trimming mechanism of a sewing machine according to claim 2, wherein a return spring (14) is sleeved on the crank shaft (7), and a retaining ring (15) is fixed, and the retaining ring ( 15) is located between the wire trimming crank (9) and the second extension arm (83), the two ends of the return spring (14) are respectively abutted with the second extension arm (83) and the retaining ring (15). 7.根据权利要求1所述的缝纫机自动剪线机构,其特征在于:所述剪线曲柄(9)包括相互独立的曲柄部(91)和连杆部(92),所述曲柄部(91)的一端与曲柄轴(7)相固定,曲柄部(91)的另一端与连杆部(92)的一端相固定,连杆部(92)的另一端与所述剪线连杆(10)相铰接。7. The automatic thread trimming mechanism of a sewing machine according to claim 1, wherein the thread trimming crank (9) comprises a crank part (91) and a connecting rod part (92) which are independent of each other, and the crank part (91) ) is fixed with the crank shaft (7), the other end of the crank part (91) is fixed with one end of the connecting rod part (92), and the other end of the connecting rod part (92) is fixed with the thread trimming connecting rod (10). ) are hinged. 8.根据权利要求7所述的缝纫机自动剪线机构,其特征在于:所述缝纫机底板(1)的下端面上设有限位面(101),所述曲柄部(91)面向限位面(101)的端面上开设有收容孔,该收容孔中内置有限位垫(17),所述限位垫(17)与限位面(101)相配合。8 . The automatic thread trimming mechanism of a sewing machine according to claim 7 , wherein a limit surface ( 101 ) is provided on the lower end surface of the bottom plate of the sewing machine ( 1 ), and the crank portion ( 91 ) faces the limit surface ( 8 . The end face of 101) is provided with a receiving hole, a limiting pad (17) is built in the receiving hole, and the limiting pad (17) is matched with the limiting surface (101). 9.根据权利要求1所述的缝纫机自动剪线机构,其特征在于:还包括固定于缝纫机底板(1)的定刀(6),所述动刀(5)有一把,所述动刀架(4)有一个;剪线时,动刀(5)与定刀(6)咬合。9. The automatic thread trimming mechanism of a sewing machine according to claim 1, characterized in that it further comprises a fixed knife (6) fixed on the bottom plate (1) of the sewing machine, one of said movable knives (5), said movable knife rest (4) There is one; when the thread is trimmed, the movable knife (5) is engaged with the fixed knife (6). 10.一种缝纫机,包括缝纫机底板(1),其特征在于:还包括如权利要求1-9任一项所述的缝纫机自动剪线机构,所述下轴(2)和动刀架(4)都可转动地安装在缝纫机底板(1)中。10. A sewing machine, comprising a sewing machine bottom plate (1), characterized in that: further comprising the automatic thread trimming mechanism of the sewing machine according to any one of claims 1-9, the lower shaft (2) and the moving knife rest (4) ) are rotatably installed in the sewing machine base plate (1).
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CN108385293A (en) * 2018-03-21 2018-08-10 杰克缝纫机股份有限公司 Trimming drive component, thread cutting mechanism and sewing machine
CN109234929B (en) * 2018-12-03 2024-04-09 美机科技集团有限公司 Thread cutting mechanism of sewing machine and sewing machine
CN113026222B (en) * 2021-03-24 2022-06-24 浙江沪龙科技股份有限公司 Sewing machine

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