CN106894100A - A kind of filament spinning component and its installation method - Google Patents
A kind of filament spinning component and its installation method Download PDFInfo
- Publication number
- CN106894100A CN106894100A CN201710232112.3A CN201710232112A CN106894100A CN 106894100 A CN106894100 A CN 106894100A CN 201710232112 A CN201710232112 A CN 201710232112A CN 106894100 A CN106894100 A CN 106894100A
- Authority
- CN
- China
- Prior art keywords
- housing
- distribution plate
- spinneret
- diameter
- filament spinning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 7
- 238000009434 installation Methods 0.000 title claims description 6
- 238000009826 distribution Methods 0.000 claims abstract description 34
- 239000004576 sand Substances 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 238000012856 packing Methods 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 239000004411 aluminium Substances 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 7
- 239000006185 dispersion Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
- D01D4/027—Spinnerettes containing inserts
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/06—Distributing spinning solution or melt to spinning nozzles
Abstract
The invention discloses a kind of filament spinning component, the component includes a cylindrical shell, the housing upper end is provided with internal thread, the housing lower end base inwall is provided with in-flanges structure, the housing inner bottom part is equipped with spinneret, the spinneret is provided with multilayer bound edge filter screen, distribution plate is additionally provided with the housing, the distribution plate is drum-shaped structure, its base plate is provided with aperture, the external diameter of the distribution plate is identical with the internal diameter of housing, the distribution plate base plate is provided with multilayer bound edge filter screen, filter sand is filled up in the distribution plate, filter sand pressing plate is stamped on the distribution plate, lid is provided with the housing, the upper base portion is flanging structure, the upper cap body diameter is less than housing inner diameter, clamp ring is provided between the upper lid and housing, the clamp ring is provided with the external screw thread mutually agreed with housing internal threads.The filament spinning component, its simple structure, to the good dispersion of fiber stoste, to the better tolerance of temperature.
Description
Technical field
The present invention relates to a kind of filament spinning component, belong to chemical fibre Preparation equipment field, more particularly to a kind of spray in chemical fibre field
Silk component.
Background technology
In spinning fibre field, because each start and close process of equipment is extremely complicated, therefore it is to connect that equipment is started shooting every time
Continuous metaplasia is produced, unless equipment breaks down or other urgent reasons, will not typically be shut down easily, therefore it is required that the use longevity of equipment
Life length, fault rate is low, and spinning components are easily broken down due to its complex structure, so as to cause equipment downtime to repair, influence
Production efficiency.It is necessary a kind of new filament spinning component of design for this, improves the stability of filament spinning component and reduce its Maintenance Difficulty
Degree, improve production efficiency.
The content of the invention
In order to solve the above-mentioned technical problem, high it is an object of the invention to provide a kind of stability, simple and convenient assembly is adapted to length
The filament spinning component of time uninterrupted continuous prodution.
A kind of filament spinning component, the component includes a cylindrical shell, and the housing upper end is provided with internal thread, the housing
Lower end base inwall is provided with in-flanges structure, and the housing inner bottom part is equipped with spinneret, and the spinneret is entrenched in housing bottom
In in-flanges structure, the spinneret is provided with multilayer bound edge filter screen, and distribution plate is additionally provided with the housing, and the distribution plate is
Drum-shaped structure, its base plate is provided with aperture, and the external diameter of the distribution plate is identical with the internal diameter of housing, on the distribution plate base plate
Multilayer bound edge filter screen is provided with, filter sand is filled up in the distribution plate, filter sand pressing plate is stamped on the distribution plate, in the housing
Lid is provided with, the upper base portion is flanging structure, and the upper lid base diameter is identical with housing inner diameter, the upper cap body
Diameter is less than housing inner diameter, and clamp ring is provided between the upper lid and housing, and the clamp ring is provided with and housing internal threads phase contract
The external screw thread of conjunction, the internal diameter of the clamp ring is identical with the diameter of upper cap body, it is described on cover after fixing its upper surface with
Housing upper end is concordant.
The upper tops center is provided with aperture, and the aperture periphery is evenly distributed with three bolts hole, on the upper lid
Portion periphery is additionally provided with two bolts hole, and the aperture top is provided with aluminium mouth seat;Sealing is provided between the upper base portion and clamp ring
Circle.
The upper inside wall of the clamp ring is evenly spaced to be provided with some rectangular recess.
The spinneret is provided with packing ring with housing in-flanges contact position, and the spinneret is stepped structure, outside its top
Footpath is identical with housing inner diameter, and lower diameter is identical with the internal diameter at housing bottom in-flanges, under the spinneret bottom and housing
End face is concordant.
The component also includes chain junctor, and the chain junctor tips upside down on housing upper end and is bolted on upper lid by two
In two bolts hole of portion periphery.
The chain junctor is circular capping structure, and the link body sidewall is provided with aluminium mouth, and the chain junctor top is provided with two
The individual screw consistent with upper lid top peripheral bolt hole.
In addition, present invention also offers a kind of installation method of above-mentioned filament spinning component, when the component is installed,
S1:First the burr and bur in assembly housing are cleaned out and the dust in housing is blown off using compressed air, then
By assembly housing horizontal in the horizontal plane, and packing ring is stably placed in housing, then spinneret is placed in housing and puts down
Surely fall on packing ring;
S2:Multilayer bound edge filter screen is lain on spinneret, then distribution plate is placed in housing, it is ensured that distribution plate steadily falls
On multilayer bound edge filter screen, a multilayer bound edge filter screen is then placed again in distribution plate;
S3:To said modules using the punching press of 150kgf, appropriate sand is weighed after punching press and is loaded in housing, and will using flat-rammer
Sand face carry out it is smooth, then will pressure sand net be put on sand;
S4:Filter sand pressing plate, upper lid, O-ring seal are placed in housing successively again, and clamp ring is tightened in housing, and
Screwed on three bolts in upper face of covering;
S5:The above-mentioned component for assembling and connector are placed in preheating furnace and are preheated, preheating time is 8-10h, by component
Preheating furnace is taken out, and three bolts on upper lid are unloaded and burn-out-proof fat is coated, tightened clamp ring with torque spanner, then will even
Junctor is attached on housing, is attached with the bolt for scribbling burn-out-proof fat, and is tightened with the torque of 100kgf;
S6:Install connector sidepiece aluminium mouth, and component is integrally put into preheating furnace continue preheat, after preheat by dress
Machine test run.
The preheating temperature is 200-300 degrees Celsius, and second preheating time is 1-2h.
Compared with prior art, filament spinning component described in the embodiment of the present invention, its simple structure, to the dispersiveness of fiber stoste
It is good, to the better tolerance of temperature, simultaneously because fiber stoste energy constant flow in equipment, will not produce stoste to become silted up in filament spinning component
Accumulate and stoste carbonization plug assembly or component stoste distribution inequality occur, this component long service life, and fault rate is low, is suitable to
Serialization non-stop run.
Brief description of the drawings
Fig. 1 is filament spinning component housing described in the embodiment of the present invention and washer combinations figure;
Fig. 2 is the constitutional diagram with spinneret after Fig. 1 components are combined;
Fig. 3 be Fig. 2 components combination after with multilayer bound edge screen pack figure;
Fig. 4 be Fig. 3 components combination after with distribution plate constitutional diagram;
Fig. 5 be Fig. 4 components combination after with multilayer bound edge filter screen and filter sand constitutional diagram;
Fig. 6 be Fig. 5 components combination after with pressure sand net constitutional diagram;
Fig. 7 be Fig. 6 components combination after with filter sand pressing plate constitutional diagram;
Fig. 8 be Fig. 7 components combination after with top cover combination figure;
Fig. 9 is the combination of Fig. 8 components and clamp ring and connector constitutional diagram.
In figure:1 housing, 2 packing rings, 3 spinnerets, 4 multilayer bound edge filter screens, 5 distribution plates, 6 filter sands, 7 pressure sand nets, 8 filterings
Sand pressing plate, covers, 10 clamp rings, 11 connectors, 12 bolts on 9.
Specific embodiment
Detailed explanation is carried out to the present invention with reference to feature of present invention and principle, embodiments of the invention are only
Citing is explained to technical scheme, protection scope of the present invention is not limited.
Fig. 1-9 are referred to, a kind of filament spinning component is the embodiment of the invention provides, the component include a cylindrical shell,
The housing upper end is provided with internal thread, and the housing lower end base inwall is provided with in-flanges structure, and the housing inner bottom part is equipped with
Spinneret, the spinneret is entrenched in housing bottom in-flanges structure, and the spinneret is provided with eight layers of bound edge filter screen, described
Be additionally provided with distribution plate in housing, the distribution plate is drum-shaped structure, its base plate is provided with aperture, the external diameter of the distribution plate with
The internal diameter of housing is identical, and the distribution plate base plate is provided with six layers of bound edge filter screen, and filter sand, described point are filled up in the distribution plate
Filter sand pressing plate is stamped on matching board, lid is provided with the housing, the upper base portion is flanging structure, the upper base portion
Diameter is identical with housing inner diameter, and the upper cap body diameter is less than housing inner diameter, and clamp ring is provided between the upper lid and housing,
The clamp ring is provided with the external screw thread mutually agreed with housing internal threads, the internal diameter of the clamp ring and the diameter phase of upper cap body
Together, its upper surface after fixing is covered on described concordant with housing upper end.The depth of the housing internal threads need to clamp ring on
The depth of screw thread is consistent, and the depth for Shang Gai and the low part of upper lid need to optimize design, it is ensured that clamp ring exists
During locking, its upper end is concordant with housing upper, and the parts of its underpart are solid in fixation, during shake component, will not inside it
Produce abnormal sound.
The upper tops center is provided with aperture, and the aperture periphery is evenly distributed with three bolts hole, on the upper lid
Portion periphery is additionally provided with two bolts hole, and the aperture top is provided with aluminium mouth seat;Sealing is provided between the upper base portion and clamp ring
Circle.
The upper inside wall of the clamp ring is evenly spaced to be provided with some rectangular recess, and the purpose for setting groove is for side
Special jaw spanner is will pass through to tighten clamp ring.
The spinneret is provided with packing ring with housing in-flanges contact position, and the spinneret is stepped structure, outside its top
Footpath is identical with housing inner diameter, and lower diameter is identical with the internal diameter at housing bottom in-flanges, under the spinneret bottom and housing
End face is concordant.
The component also includes chain junctor, and the chain junctor tips upside down on housing upper end and is bolted on upper lid by two
In two bolts hole of portion periphery.
The chain junctor is circular capping structure, and the link body sidewall is provided with aluminium mouth, and the chain junctor top is provided with two
The individual screw consistent with upper lid top peripheral bolt hole.
In addition, present invention also offers a kind of installation method of above-mentioned filament spinning component, when the component is installed,
S1:First the burr and bur in assembly housing are cleaned out and the dust in housing is blown off using compressed air, then
By assembly housing horizontal in the horizontal plane, and packing ring is stably placed in housing, then spinneret is placed in housing and puts down
Surely fall on packing ring;
S2:Multilayer bound edge filter screen is lain on spinneret, then distribution plate is placed in housing, it is ensured that distribution plate steadily falls
On multilayer bound edge filter screen, a multilayer bound edge filter screen is then placed again in distribution plate;
S3:To said modules using the punching press of 150kgf, appropriate sand is weighed after punching press and is loaded in housing, and will using flat-rammer
Sand face carry out it is smooth, then will pressure sand net be put on sand;
S4:Filter sand pressing plate, upper lid, O-ring seal are placed in housing successively again, and clamp ring is tightened in housing, and
Screwed on three bolts in upper face of covering;
S5:The above-mentioned component for assembling and connector are placed in preheating furnace and are preheated, preheating time is 8-10h, by component
Preheating furnace is taken out, and three bolts on upper lid are unloaded and burn-out-proof fat is coated, tightened clamp ring with torque spanner, then will even
Junctor is attached on housing, is attached with the bolt for scribbling burn-out-proof fat, and is tightened with the torque of 100kgf;
S6:Install connector sidepiece aluminium mouth, and component is integrally put into preheating furnace continue preheat, after preheat by dress
Machine test run.
The preheating temperature is 200-300 degrees Celsius, and second preheating time is 1-2h.
Cause that each part in filament spinning component inside carries out appropriate heat expansion by preheating, appropriate adjustment is carried out after preheating, make
Filament spinning component is more fastened, while being preheated to it before test run, it is ensured that its proper temperature, fiber stoste is not by that time
Can be solidified because temperature is low, cause production abnormal.
The specific embodiment of present invention described above, does not constitute limiting the scope of the invention, any basis
Various other corresponding change and deformation done by technology design of the invention, should be included in the guarantor of the claims in the present invention
In the range of shield.
Claims (8)
1. a kind of filament spinning component, it is characterised in that the component includes a cylindrical shell, and the housing upper end is provided with interior spiral shell
Line, the housing lower end base inwall is provided with in-flanges structure, and the housing inner bottom part is equipped with spinneret, and the spinneret is fitted together to
In housing bottom in-flanges structure, the spinneret is provided with multilayer bound edge filter screen, and distribution plate, institute are additionally provided with the housing
Distribution plate is stated for drum-shaped structure, its base plate is provided with aperture, and the external diameter of the distribution plate is identical with the internal diameter of housing, described point
Matching board base plate is provided with multilayer bound edge filter screen, and filter sand is filled up in the distribution plate, and filter sand pressing plate is stamped on the distribution plate,
Lid is provided with the housing, the upper base portion is flanging structure, and the upper lid base diameter is identical with housing inner diameter, institute
Upper cap body diameter is stated less than housing inner diameter, clamp ring is provided between the upper lid and housing, the clamp ring is provided with and housing
The external screw thread that internal thread mutually agrees with, the internal diameter of the clamp ring is identical with the diameter of upper cap body, it is described on cover after fixing
Its upper surface is concordant with housing upper end.
2. filament spinning component according to claim 1, it is characterised in that the upper tops center is provided with aperture, described small
Hole periphery is evenly distributed with three bolts hole, and the upper lid top peripheral is additionally provided with two bolts hole, and the aperture top is provided with aluminium
Mouth seat;Sealing ring is provided between the upper base portion and clamp ring.
3. filament spinning component according to claim 1, it is characterised in that the upper inside wall of the clamp ring is evenly spaced to be set
There are some rectangular recess.
4. filament spinning component according to claim 1, it is characterised in that the spinneret is set with housing in-flanges contact position
There is a packing ring, the spinneret is stepped structure, its top external diameter is identical with housing inner diameter, lower diameter and housing bottom in-flanges
The internal diameter at place is identical, and the spinneret bottom is concordant with housing lower surface.
5. filament spinning component according to claim 2, it is characterised in that the component also includes chain junctor, the chain junctor
Tip upside down on housing upper end and be bolted in the upper bolt hole of lid top peripheral two by two.
6. filament spinning component according to claim 5, it is characterised in that the chain junctor is circular capping structure, the chain
Connect body sidewall and be provided with aluminium mouth, the chain junctor top is provided with two screws consistent with upper lid top peripheral bolt hole.
7. a kind of installation method of filament spinning component as described in above-mentioned any one claim, it is characterised in that the component peace
During dress, S1:First the burr and bur in assembly housing are cleaned out and the dust in housing are blown off using compressed air,
Again by assembly housing horizontal in the horizontal plane, and packing ring is stably placed in housing, then spinneret is placed in housing simultaneously
Steadily fall on packing ring;
S2:Multilayer bound edge filter screen is lain on spinneret, then distribution plate is placed in housing, it is ensured that distribution plate steadily falls
On multilayer bound edge filter screen, a multilayer bound edge filter screen is then placed again in distribution plate;
S3:To said modules using the punching press of 150kgf, appropriate sand is weighed after punching press and is loaded in housing, and will using flat-rammer
Sand face carry out it is smooth, then will pressure sand net be put on sand;
S4:Filter sand pressing plate, upper lid, O-ring seal are placed in housing successively again, and clamp ring is tightened in housing, and
Screwed on three bolts in upper face of covering;
S5:The above-mentioned component for assembling and connector are placed in preheating furnace and are preheated, preheating time is 8-10h, by component
Preheating furnace is taken out, and three bolts on upper lid are unloaded and burn-out-proof fat is coated, tightened clamp ring with torque spanner, then will even
Junctor is attached on housing, is attached with the bolt for scribbling burn-out-proof fat, and is tightened with the torque of 100kgf;
S6:Install connector sidepiece aluminium mouth, and component is integrally put into preheating furnace continue preheat, after preheat by dress
Machine test run.
8. installation method according to claim 7, it is characterised in that the preheating temperature is 200-300 degrees Celsius, described
Second preheating time is 1-2h.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710232112.3A CN106894100B (en) | 2017-04-11 | 2017-04-11 | A kind of filament spinning component and its installation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710232112.3A CN106894100B (en) | 2017-04-11 | 2017-04-11 | A kind of filament spinning component and its installation method |
Publications (2)
Publication Number | Publication Date |
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CN106894100A true CN106894100A (en) | 2017-06-27 |
CN106894100B CN106894100B (en) | 2019-08-16 |
Family
ID=59197221
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CN201710232112.3A Active CN106894100B (en) | 2017-04-11 | 2017-04-11 | A kind of filament spinning component and its installation method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111604351A (en) * | 2020-04-13 | 2020-09-01 | 神马实业股份有限公司 | Polymer fiber spinning assembly splitting system and splitting method |
CN112342628A (en) * | 2020-11-03 | 2021-02-09 | 江苏通亦和科技有限公司 | Industrial textile product melt-blown method nozzle and spinneret plate thereof |
CN112501698A (en) * | 2020-11-12 | 2021-03-16 | 厦门夏曦儿纺织机械有限公司 | Spout a mechanism convenient to dismantle |
CN114808169A (en) * | 2022-04-28 | 2022-07-29 | 江苏国望高科纤维有限公司 | Sand leveling device |
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CN111604351A (en) * | 2020-04-13 | 2020-09-01 | 神马实业股份有限公司 | Polymer fiber spinning assembly splitting system and splitting method |
CN111604351B (en) * | 2020-04-13 | 2021-06-08 | 神马实业股份有限公司 | Polymer fiber spinning assembly splitting system and splitting method |
CN112342628A (en) * | 2020-11-03 | 2021-02-09 | 江苏通亦和科技有限公司 | Industrial textile product melt-blown method nozzle and spinneret plate thereof |
CN112342628B (en) * | 2020-11-03 | 2021-11-23 | 华睿(无锡)知识产权运营有限公司 | Industrial textile product melt-blown method nozzle and spinneret plate thereof |
CN112501698A (en) * | 2020-11-12 | 2021-03-16 | 厦门夏曦儿纺织机械有限公司 | Spout a mechanism convenient to dismantle |
CN114808169A (en) * | 2022-04-28 | 2022-07-29 | 江苏国望高科纤维有限公司 | Sand leveling device |
Also Published As
Publication number | Publication date |
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CN106894100B (en) | 2019-08-16 |
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Denomination of invention: A spinning component and its installation method Granted publication date: 20190816 Pledgee: China Postal Savings Bank Co.,Ltd. Shayang County Branch Pledgor: HUBEI UNIBON NONWOVENS CO.,LTD. Registration number: Y2024980007355 |