CN106892022B - Fascia module manipulator, vehicle general assembly line and corresponding assembly method - Google Patents

Fascia module manipulator, vehicle general assembly line and corresponding assembly method Download PDF

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Publication number
CN106892022B
CN106892022B CN201510958871.9A CN201510958871A CN106892022B CN 106892022 B CN106892022 B CN 106892022B CN 201510958871 A CN201510958871 A CN 201510958871A CN 106892022 B CN106892022 B CN 106892022B
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CN
China
Prior art keywords
module
panel board
car bodies
precision positioning
positioning mechanism
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510958871.9A
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Chinese (zh)
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CN106892022A (en
Inventor
孙婷
宁福才
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Beijing Treasure Car Co Ltd
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Beijing Treasure Car Co Ltd
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Filing date
Publication date
Application filed by Beijing Treasure Car Co Ltd filed Critical Beijing Treasure Car Co Ltd
Priority to CN201510958871.9A priority Critical patent/CN106892022B/en
Publication of CN106892022A publication Critical patent/CN106892022A/en
Application granted granted Critical
Publication of CN106892022B publication Critical patent/CN106892022B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/14Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being passenger compartment fittings, e.g. seats, linings, trim, instrument panels

Abstract

The invention discloses a kind of fascia module manipulator, vehicle general assembly line and panel board for car bodies module assembly methods.The panel board for car bodies module manipulator includes: precision positioning mechanism (1);And relocation mechanism (2), it can switch between quick condition and lockup state, in quick condition, relocation mechanism (2) balances the weight of vehicle body dashboard module (3), and panel board for car bodies module is allowed to move relative to precision positioning mechanism (1), to adjust the position of panel board for car bodies module;In locking state, relocation mechanism (2) prevents panel board for car bodies module from moving relative to precision positioning mechanism (1).Fascia module manipulator of the invention passes through the combination of precision positioning mechanism and relocation mechanism, it can be achieved to manually adjust the position of fascia module, especially Z-direction position, enable adaptation to the physical location of vehicle body during practical set, working efficiency is improved, the requirement of positioning accuracy is met.

Description

Fascia module manipulator, vehicle general assembly line and corresponding assembly method
Technical field
The present invention relates to automobile assembling technical fields, more particularly to a kind of fascia module manipulator, have it Vehicle general assembly line and corresponding assembly method.
Background technique
Fascia module manipulator is for fascia module to be delivered to car body component from storage position The important tooling of rigging position.
In the prior art, a kind of fascia module manipulator only provides power-assisted, is only used for mitigating operator's Labor intensity does not position the final operating position of fascia module, therefore the degree of automation is low.Another automobile Dashboard module manipulator uses opened loop control, and fascia module is directly delivered to predetermined position in an open-loop manner It sets.Such technical solution requires the car body component during general assembly to have high consistency.Once the accumulative dress of car body component It is more than setting value with error, i.e., the practical set position and the distance between the predetermined position on car body component are exceeded, It will lead to assembly failure, it will damage fascia module and fascia module manipulator when serious.The third automotive meter Dash board module manipulator uses closed-loop control, automatic to detect fascia module and between the final rigging position on vehicle Distance or deviation, and according to the position of the distance or deviation adjusting fascia module.The adaptation of such technical solution Property is stronger, but structure is complicated and cost is high.
Summary of the invention
The purpose of the present invention is to provide a kind of fascia module manipulators to overcome or at least mitigate the prior art At least one of drawbacks described above.
To achieve the above object, the present invention provides a kind of panel board for car bodies module manipulator, the panel board for car bodies module Manipulator includes:
Precision positioning mechanism;And
Relocation mechanism, one end are connected to the output end of the precision positioning mechanism, the other end and clamping panel board for car bodies The front end fixture of module connects, and the relocation mechanism can switch between quick condition and lockup state, in the floating type State, the relocation mechanism balance the weight of the panel board for car bodies module, and allow the panel board for car bodies module relative to institute Precision positioning mechanism movement is stated, to adjust the position of the panel board for car bodies module;In locking state, the relocation mechanism is prevented The panel board for car bodies module is moved relative to the precision positioning mechanism, wherein the relocation mechanism includes lock-bit cylinder, institute It states lock-bit cylinder to be vertically arranged, front end fixture is locked in the Z of setting by the lock-bit cylinder relative to the precision positioning mechanism To position.
Preferably, the relocation mechanism includes:
Main floating cylinder, for balancing the weight of vehicle body dashboard module, and realization to the panel board for car bodies module phase It floats for the Z-direction of precision positioning mechanism.
Preferably, the lock-bit cylinder includes the first lock-bit cylinder and the second lock-bit cylinder, passes through the first lock-bit gas The Z-direction position that the front end fixture is locked in setting to top relative to the precision positioning mechanism of cylinder and the second lock-bit cylinder It sets.
Preferably, the panel board for car bodies module manipulator further comprises release switch, for discharging the lock-bit gas Cylinder starts floating assembly function.
Preferably, the precision positioning mechanism is driven using screw mechanism.
Preferably, the precision positioning mechanism includes PLC and servo motor, and the PLC is described in the process control that sets Servo motor, to realize the automatic and accurate off-position of the output end of precision positioning mechanism.
The present invention also provides a kind of vehicle general assembly line, the vehicle general assembly line includes panel board for car bodies module as described above Manipulator.
The present invention also provides a kind of panel board for car bodies module assembly method, the panel board for car bodies module assembly method packet It includes:
Step S1: vehicle body dashboard module is clamped so that the front end fixture of relocation mechanism output end is arranged in, and by floating engine Structure is arranged in lockup state;
Step S2: the precision positioning mechanism being connect by means of the butt with relocation mechanism is accurately fixed by panel board for car bodies module Position is to theoretical installation site;
Step S3: relocation mechanism is switched into quick condition from lockup state;
Step S4: panel board for car bodies module is adjusted from theoretical installation site to actual installation position by operator;
Step S5: relocation mechanism is switched into lockup state from quick condition;
Wherein, the relocation mechanism can switch between quick condition and lockup state, described in the quick condition Relocation mechanism balances the weight of the panel board for car bodies module, and allows the panel board for car bodies module relative to described accurate fixed Position mechanism kinematic, to adjust the position of the panel board for car bodies module;In locking state, the relocation mechanism prevents the vehicle body Dashboard module is moved relative to the precision positioning mechanism.
Preferably, the relocation mechanism includes: main floating cylinder, for balancing the weight of vehicle body dashboard module, and reality Now the Z-direction to the panel board for car bodies module relative to precision positioning mechanism is floated.
Preferably, the relocation mechanism further comprises the lock-bit cylinder being vertically arranged, for by front end fixture relative to The precision positioning mechanism is locked in the Z-direction position of setting.
Preferably, the lock-bit cylinder includes the first lock-bit cylinder and the second lock-bit cylinder, passes through the first lock-bit gas The Z-direction position that the front end fixture is locked in setting to top relative to the precision positioning mechanism of cylinder and the second lock-bit cylinder It sets.
Preferably, in the step S1, relocation mechanism output end is arranged in the midpoint of floating stroke.
Fascia module manipulator of the invention passes through the combination of precision positioning mechanism and relocation mechanism, can be real The position of fascia module, especially Z-direction position are now manually adjusted, vehicle body during practical set is enabled adaptation to Physical location improves working efficiency, meets the requirement of positioning accuracy.
Detailed description of the invention
Fig. 1 is schematic diagram of the fascia module manipulator according to an embodiment of the invention in tooling state, wherein Show fascia module.
Fig. 2 is another schematic diagram of the manipulator of fascia module shown in Fig. 1.
Fig. 3 is the schematic block diagram of the manipulator of fascia module shown in Fig. 1.
Appended drawing reference:
1 Precision positioning mechanism 23 Second lock-up cylinder
2 Relocation mechanism 24 Connecting plate
21 Main floating cylinder 3 Fascia module
22 First lock-up cylinder 4 Front end fixture
Specific embodiment
In the accompanying drawings, same or similar element is indicated using same or similar label or there is same or like function Element.The embodiment of the present invention is described in detail with reference to the accompanying drawing.
Assembly efficiency is improved since modular assembly has, the advantages such as main line investment is reduced, has been increasingly becoming automobile assembling Trend, and the integration degree of module is higher and higher.Fascia module by narrow sense instrumentation module: instrument beam+ Air-conditioning+instrument harness+instrument board ontology+combination instrument develops the instrumentation module for broad sense: narrow sense instrumentation module+vehicle body main line Plate assembly in beam+vacuum booster assembly+front wall.The size and weight of dashboard module are being continuously increased.For example, certain vehicle The maximum outer dimension of the fascia module of type reaches 1.45m, and weight reaches 70Kg.
Not only the size and weight of dashboard module are increasing, but also the assembly precision of dashboard module is required also to exist It is continuously improved.For example, to Mr. Yu's vehicle, it is desirable that automobile instrument panel it is packaged with rear Y-direction and Z-direction accuracy tolerance range≤1mm.
Modular assembly for example refers to, is instrument by assembly such as dashboard cross member, air-conditioning assembly, harness, instrument board ontologies After plate module, then dashboard module is assembled to white body.For dashboard module assembly tooling or equipment (for example, instrument board Assembly manipulator or robot) function needs be continuously increased.Dashboard module assembly tooling or equipment are mitigating operator's labor While fatigue resistance, the degree of automation can also be improved, realizes automatic material taking, feeding, rotation, automatic centering, automatic positioning etc. Function.
Panel board for car bodies module manipulator of the invention includes: precision positioning mechanism and relocation mechanism.System of the invention By the combination of precision positioning mechanism and relocation mechanism, it can be achieved that manually adjusting Z-direction position, practical dress is enabled adaptation to Position with vehicle body in the process improves working efficiency, meets the requirement of positioning accuracy.
Fig. 1 is schematic diagram of the fascia module manipulator according to an embodiment of the invention in tooling state, wherein Show fascia module.Fig. 2 is another schematic diagram of the manipulator of fascia module shown in Fig. 1.Fig. 3 is Fig. 1 institute Show the schematic block diagram of fascia module manipulator.
The panel board for car bodies module manipulator of diagram includes: precision positioning mechanism 1 and relocation mechanism 2.Precision positioning mechanism 1 It is realized and is accurately positioned by the transmission of screw mechanism.It is understood that X, Y, Z accurate positioning function of precision positioning mechanism are equal Have, but this patent major requirement protection is in Z-direction while to meet accurate positioning and float function, so other directions are not It gives and elaborating.If necessary, can also corresponding regulating device be set in the other direction to be adjusted.It is described floating One end of motivation structure is connected to the precision positioning mechanism, and the other end is connect with manipulator front end fixture, for allowing manipulator Front end fixture is moved along Z-direction relative to the precision positioning mechanism, for driving panel board for car bodies module to move along Z-direction.
One end (usually upper end, can also be at side) of relocation mechanism 2 is connected to the output of precision positioning mechanism 1 End, that is, be connected to the output link or output par, c of precision positioning mechanism 1.The connection may be a fixed connection, and can also take Adjustable connection.
The other end of relocation mechanism 2 is connect with manipulator front end fixture, for allowing manipulator front end fixture opposite along Z-direction It is moved in the precision positioning mechanism 1, for driving panel board for car bodies module to move along Z-direction.The other end (the figure of relocation mechanism 2 In be lower end, can also be at side) with clamp vehicle body dashboard module 3 front end fixture 4 connect.Relocation mechanism 2 can be Switch between quick condition and lockup state.In the quick condition, the relocation mechanism 2 balances vehicle body dashboard module 3 Weight, and panel board for car bodies module is allowed to move relative to the precision positioning mechanism 1, to adjust the panel board for car bodies module Position;In locking state, relocation mechanism 2 prevents panel board for car bodies module from moving relative to precision positioning mechanism 1.
Advantageously, the panel board for car bodies module manipulator further comprises release switch (not shown), be used for so that Relocation mechanism switches between quick condition and lockup state.Preferably, release switch can be used in discharging 2 lock-bit of relocation mechanism Cylinder starts floating assembly function.
Referring to figs. 2 and 3, relocation mechanism 2 includes: main floating cylinder 21, the first lock-bit cylinder 22 and the second lock-bit cylinder 23 and connecting plate 24.Front end fixture 4 is installed to connecting plate 24.
Main floating cylinder 21 is used to balance the weight of vehicle body dashboard module, and realizes to the panel board for car bodies module phase It floats for the Z-direction of precision positioning mechanism 1.Specifically, a upward power is applied by main floating cylinder 21, with the dynamic balance The weight of panel board for car bodies module 3.It is directly fixedly connected with panel board for car bodies module 3 it is understood that also balancing simultaneously The weight of other components.For example, it is desired to the weight of balancing front-ends fixture 4 and connecting plate 24 simultaneously.This floating equilibrium function is It is realized by adjusting the pressure in floating cylinder 21.Under this equilibrium state, with the power of very little, it can so that vehicle body instrument Dash board module is in floating stroke to upper or move downward.Thus, it is possible to be easily adjusted panel board for car bodies mould by operator Block 3 is to actual rigging position.Positional shift caused by rigging error, especially Z-direction is adapted to as a result, to deviate.
It is understood that floating stroke can according to need setting.In one embodiment, floating stroke is set as 15 Centimetre.Floating stroke is realized by setting position limiting structure.For example, setting upper limit structure is distinguished with lower limit bit architecture Limit the upper extreme point and lower extreme point of floating stroke.
In order to switch to lockup state after the adjustment, it is preferable that relocation mechanism 2 further comprises the lock-bit gas being vertically arranged Cylinder, for front end fixture to be locked in the Z-direction position of setting relative to the precision positioning mechanism.To, during transportation, In subsequent assembling process,
Preferably, the lock-bit cylinder includes the first lock-bit cylinder 22 and the second lock-bit cylinder 23, is locked by described first The front end fixture is locked in setting relative to the precision positioning mechanism to top by position cylinder 22 and the second lock-bit cylinder 23 Z-direction position.Referring to figs. 2 and 3, one end (cylinder body end or tailpiece of the piston rod) of the first lock-bit cylinder 22 and the second lock-bit cylinder 23 It is fixedly attached to the output end of precision positioning mechanism 1, or the output end relative to precision positioning mechanism 1 is fixedly installed.It is another The float portion or floating end that end is fixedly attached to main floating cylinder 21 are connected to main floating cylinder by connecting plate 24 referring to Fig. 3 21 float portion or floating end.
In a preferred embodiment, precision positioning mechanism 1 is driven using screw mechanism.On the one hand with higher On the other hand transmission accuracy has self-locking function.
Preferably, precision positioning mechanism 1 includes PLC and servo motor, and the PLC described in the process control that sets to watch Motor is taken, to realize the automatic and accurate off-position of the output end of precision positioning mechanism 1.
Preferably, the manipulator is L-type arm type structure.Certainly, manipulator can also use the structure of other forms.L Arm formula instrument board manipulator belongs to rigid device and is opened loop control, and Z-direction position can not adjust in right amount with demand.To especially It is applicable in the system of this patent.
The present invention also provides a kind of vehicle general assembly line, the vehicle general assembly line includes panel board for car bodies module as described above Manipulator.
The present invention also provides a kind of panel board for car bodies module assembly method, the panel board for car bodies module assembly method packet It includes:
Step S1: vehicle body dashboard module is clamped so that the front end fixture of 2 output end of relocation mechanism is arranged in, and by floating engine Structure 1 is arranged in lockup state;
Step S2: the precision positioning mechanism 1 being connect by means of the butt with relocation mechanism is accurate by panel board for car bodies module It positions to theoretical installation site;
Step S3: relocation mechanism 2 is switched into quick condition from lockup state;
Step S4: panel board for car bodies module is adjusted from theoretical installation site to actual installation position by operator;
Step S5: relocation mechanism 2 is switched into lockup state from quick condition;
Wherein, the relocation mechanism can switch between quick condition and lockup state, described in the quick condition Relocation mechanism 2 balances the weight of the panel board for car bodies module, and allows the panel board for car bodies module relative to described accurate Positioning mechanism 1 moves, to adjust the position of the panel board for car bodies module;In locking state, the relocation mechanism 2 prevents described Panel board for car bodies module is moved relative to the precision positioning mechanism 1.
Preferably, in the step S1, the output end of relocation mechanism 1 is arranged in the midpoint of floating stroke, is had Body, by the output end of relocation mechanism 1 or output link (for example, being the piston rod of main floating cylinder in Fig. 3) setting floating The midpoint of dynamic stroke.
Preferably, the relocation mechanism in the method includes main floating cylinder 21, for balancing vehicle body dashboard module Weight, and realize that the Z-direction to the panel board for car bodies module relative to precision positioning mechanism 1 is floated.
Preferably, relocation mechanism 2 further comprises the lock-bit cylinder being vertically arranged, and is used for front end fixture relative to described Precision positioning mechanism is locked in the Z-direction position of setting.
Preferably, the lock-bit cylinder includes the first lock-bit cylinder 22 and the second lock-bit cylinder 23, is locked by described first The front end fixture is locked in setting relative to the precision positioning mechanism to top by position cylinder 22 and the second lock-bit cylinder 23 Z-direction position.
It should further be appreciated that the method is realized with the panel board for car bodies module manipulator of above-described embodiment.
Fascia module manipulator of the invention passes through the combination of precision positioning mechanism and relocation mechanism, can be real The position of fascia module, especially Z-direction position are now manually adjusted, vehicle body during practical set is enabled adaptation to Physical location improves working efficiency, meets the requirement of positioning accuracy.
System of the invention is by the combination of precision positioning mechanism and relocation mechanism, it can be achieved that manually adjusting Z-direction position It sets, enables adaptation to the position of vehicle body during practical set, improve working efficiency, meet the requirement of positioning accuracy.
Finally it is noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.This The those of ordinary skill in field is it is understood that be possible to modify the technical solutions described in the foregoing embodiments or right Part of technical characteristic is equivalently replaced;These are modified or replaceed, and it does not separate the essence of the corresponding technical solution originally Invent the spirit and scope of each embodiment technical solution.

Claims (9)

1. a kind of panel board for car bodies module manipulator characterized by comprising
Precision positioning mechanism (1);And
Relocation mechanism (2), one end are connected to the output end of the precision positioning mechanism (1), the other end and clamping vehicle body instrument The front end fixture (4) of plate module (3) connects, and the relocation mechanism can switch between quick condition and lockup state, in institute Quick condition is stated, the relocation mechanism (2) balances the weight of the panel board for car bodies module (3), and allows the vehicle body instrument Plate module is moved relative to the precision positioning mechanism (1), to adjust the position of the panel board for car bodies module;In locking shape State, the relocation mechanism (2) prevent the panel board for car bodies module from moving relative to the precision positioning mechanism (1),
Wherein, the relocation mechanism (2) includes lock-bit cylinder, and the lock-bit cylinder is vertically arranged, and the lock-bit cylinder is by front end Fixture is locked in the Z-direction position of setting relative to the precision positioning mechanism.
2. panel board for car bodies module manipulator as described in claim 1, which is characterized in that the relocation mechanism includes:
Main floating cylinder (21), for balancing the weight of vehicle body dashboard module, and realization to the panel board for car bodies module phase It floats for the Z-direction of precision positioning mechanism (1).
3. panel board for car bodies module manipulator as described in claim 1, which is characterized in that the lock-bit cylinder includes the first lock Position cylinder (22) and the second lock-bit cylinder (23), by the first lock-bit cylinder (22) and the second lock-bit cylinder (23) to top The front end fixture is locked in the Z-direction position of setting relative to the precision positioning mechanism.
4. panel board for car bodies module manipulator as claimed in claim 3, which is characterized in that further comprise release switch, use In discharging the lock-bit cylinder, start floating assembly function.
5. panel board for car bodies module manipulator as described in claim 1, which is characterized in that the precision positioning mechanism (1) is adopted It is driven with screw mechanism.
6. panel board for car bodies module manipulator as described in claim 1, which is characterized in that precision positioning mechanism (1) packet Include PLC and servo motor, the PLC is with servo motor described in the process control that sets, to realize the defeated of precision positioning mechanism (1) The automatic and accurate off-position of outlet.
7. a kind of vehicle general assembly line, which is characterized in that including panel board for car bodies module such as of any of claims 1-6 Manipulator.
8. a kind of panel board for car bodies module assembly method characterized by comprising
Step S1: vehicle body dashboard module is clamped with the front end fixture for being arranged in relocation mechanism (2) output end, and by relocation mechanism (2) it is arranged in lockup state;
Step S2: the precision positioning mechanism (1) being connect by means of the butt with relocation mechanism is accurately fixed by panel board for car bodies module Position is to theoretical installation site;
Step S3: relocation mechanism (2) is switched into quick condition from lockup state;
Step S4: panel board for car bodies module is adjusted from theoretical installation site to actual installation position by operator;
Step S5: relocation mechanism (2) is switched into lockup state from quick condition;
Wherein, the relocation mechanism can switch between quick condition and lockup state, in the quick condition, the floating Mechanism (2) balances the weight of the panel board for car bodies module, and allows the panel board for car bodies module relative to described accurate fixed Position mechanism (1) moves, to adjust the position of the panel board for car bodies module;In locking state, the relocation mechanism (2) prevents institute Panel board for car bodies module is stated to move relative to the precision positioning mechanism (1).
9. panel board for car bodies module assembly method as claimed in claim 8, which is characterized in that in the step S1, will float The midpoint of floating stroke is arranged in motivation structure (2) output end.
CN201510958871.9A 2015-12-18 2015-12-18 Fascia module manipulator, vehicle general assembly line and corresponding assembly method Expired - Fee Related CN106892022B (en)

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Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
CN110712030A (en) * 2019-10-10 2020-01-21 迈赫机器人自动化股份有限公司 Flexible automatic switching system for automobile instrument panel

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CN203156757U (en) * 2013-02-21 2013-08-28 安徽江淮汽车股份有限公司 Auxiliary fixture of instrument desk assembling manipulator
CN203832581U (en) * 2014-05-28 2014-09-17 安徽江淮汽车股份有限公司 Instrument board module positioning structure and automobile

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Publication number Priority date Publication date Assignee Title
CN202825829U (en) * 2012-09-04 2013-03-27 朱江 Mechanical arm vertical kinematic pair and mechanical arm
CN203020447U (en) * 2013-01-05 2013-06-26 延锋伟世通(柳州)汽车饰件系统有限公司 Automobile cabin assembling tool
CN203156757U (en) * 2013-02-21 2013-08-28 安徽江淮汽车股份有限公司 Auxiliary fixture of instrument desk assembling manipulator
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