CN106890979B - A kind of flexible low voltage casting hub production line - Google Patents
A kind of flexible low voltage casting hub production line Download PDFInfo
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- CN106890979B CN106890979B CN201710192754.5A CN201710192754A CN106890979B CN 106890979 B CN106890979 B CN 106890979B CN 201710192754 A CN201710192754 A CN 201710192754A CN 106890979 B CN106890979 B CN 106890979B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/08—Controlling, supervising, e.g. for safety reasons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
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Abstract
The present invention relates to a kind of flexible low voltage casting hub production lines of low pressure casting wheel hub apparatus field, and including several low pressure wheel hub Casting Equipments being arranged on work top, work top is above the ground level a certain distance；Several low pressure wheel hub Casting Equipments have been sequentially arranged two rows, and two rows of low pressure wheel hub Casting Equipments, which are staggered, is spaced setting；Interval between every each low pressure wheel hub Casting Equipment of row is equipped with pallet；Pallet is arranged on work top, and manipulator is provided on ground, and manipulator cooperates pallet setting, bracket library is correspondingly arranged on the outside of each manipulator, and correspondence is placed with several brackets in bracket library；The invention is capable of providing a kind of completely new flexible low voltage casting hub production line, matches with efficient automatic production line the corresponding two low pressure wheel hub Casting Equipment of a sealing thermal insulation furnace of unification again by using compact, space-saving while improving production capacity.
Description
Technical field
The present invention relates to low pressure casting wheel hub apparatus fields, in particular to a kind of flexible low voltage casting hub production line.
Technical background
In the prior art, casting hub is generally divided into low pressure casting wheel hub and gravity casting hub, gravitational casting mainly according to
According to consecutive solidification principle, according to the successively feeding of cooling sequencing；Currently, most of automotive hub producer is largely using weight
The method of power casting manufactures automotive hub, but the thickness of hub cast gravitational casting is thicker than low pressure casting, and gravitational casting is also
Have the characteristics that sprue channel open and dead head feeding aluminum amount are big, need to be opened, molding, casting and it is cooling often, cause the energy and
Use waste of time；So generally using low pressure casting, low pressure casting in the wheel hub production of some high-end magnesium alloys
The principle of wheel hub is: to the compressed air for filling certain drying in sealing thermal insulation furnace, the metal liquid in holding furnace is in air pressure
Under power effect, along stalk to mold cavity stamp, makes metal liquid solidification (under pressure effect) in mold cavity, obtain tight
Close casting；Great due to investing, many producers need to put into substantial contribution and introduce low pressure wheel hub foundry production line, general low pressure
Wheel hub Casting Equipment is located on work top, and the lower section of every chaptrel hub Casting Equipment configures a sealing thermal insulation furnace, in this way
Shape production in a row, while the wheel hub of completion is cast by manual handling to next process, it is such to be disadvantageous in that: present
Many enterprises problems faced is that soil is in short supply, and land resource seriously restricts the enterprise's hair for much needing to produce in enormous quantities product
Exhibition, while the layout of whole equipment is more loose, not compact enough, the corresponding sealing sealing of a low pressure wheel hub Casting Equipment is protected
Warm furnace either all causes to waste and restrict to the production capacity in space or equipment.
Summary of the invention
The object of the present invention is to provide a kind of flexible low voltage casting hub production lines, overcome existing in the prior art ask
Topic, by using it is compact match with efficient automatic production line the corresponding two low pressure wheel hubs of unification sealing thermal insulation furnace again and cast set
It is standby, it is space-saving while improving production capacity.
The object of the present invention is achieved like this: a kind of flexible low voltage casting hub production line, including is arranged in workbench
Several low pressure wheel hub Casting Equipments on face, work top are above the ground level a certain distance；Several low pressure wheel hub castings are set
Standby to be sequentially arranged two rows, two rows of low pressure wheel hub Casting Equipments, which are staggered, is spaced setting；Every each low pressure wheel hub Casting Equipment of row
Between interval be equipped with pallet；Pallet is arranged on work top, and manipulator, manipulator cooperation are provided on ground
Pallet is arranged, and bracket library is correspondingly arranged on the outside of each manipulator, and correspondence is placed with several brackets in bracket library.
When the invention works, low pressure wheel hub Casting Equipment point is two rows of is staggeredly arranged at intervals on work top, when wheel hub hair
When base casting finishes, the pallet being arranged between two chaptrel hub rough-cast equipment can be cast complete with 360 degree rotation reception
At wheel hub blank, each pallet can receive the wheel hub blank that its adjacent both sides casting is completed；Machinery by pallet is set
The corresponding wheel hub blank grabbed on adjacent both sides pallet of hand, every two manipulator are correspondingly arranged in a bracket library, in bracket library
Several brackets are placed with, manipulator in order successively get up by wheel hub blank by stacking, and after whole stackings, worker's jag vehicle will
Wheel hub blank is transported to warehouse, and whole process all realizes automation, simple and compact for structure.
Invention has the beneficial effects that matching unification sealing guarantor again with efficient automatic production line by using compact
The corresponding two low pressure wheel hub Casting Equipments of warm furnace, it is space-saving while improving production capacity.
As a further improvement of the present invention, each low pressure wheel hub Casting Equipment is controlled convenient for Central Control Room, is guaranteed
Two low pressure wheel hub Casting Equipments can share pallet one by one, while guarantee the corresponding manipulator of two pallets, and two
Manipulator corresponds to a bracket library；Reach and sufficiently save space, reduces the purpose of cost；Two rows of low pressure wheel hub Casting Equipment difference
A line and B line, number consecutively is No.1 equipment, No. three equipment, No. five equipment, No. seven equipment to A line from West to East；B line is from West to East
Primary number is No. two equipment, No. four equipment, No. six equipment, No. eight equipment；No.1 equipment and the interval of No. three equipment are arranged
There is No.1 pallet, No. three pallets, No. five equipment and No. seven equipment intervals are provided between No. three equipment and No. five equipment intervals
Between be provided with No. five pallets, the interval of No. two equipment and No. four equipment is provided with No. two pallets, No. four equipment with No. six
The interval of equipment is provided with No. four pallets, and the interval of No. six equipment and No. eight equipment is provided with No. six pallets；No.1 equipment
The corresponding ground in north side is provided with No.1 manipulator, the corresponding ground in No. five equipment north sides is provided with No. three manipulators, and No. two set
The standby corresponding ground in southern side is provided with No. two manipulators, and the corresponding ground in No. six manipulator southern sides is provided with No. four manipulators；One
Number manipulator and No. three manipulator north sides middle position are provided with No.1 bracket library, in No. two manipulators and No. four manipulator southern sides
Meta position, which installs, is equipped with No. two bracket libraries.
As a further improvement of the present invention, it is cast to guarantee that a sealing thermal insulation furnace supplies two low pressure wheel hubs simultaneously
Equipment, while for the ease of controlling the disengaging of the solution of the outlet a of Y shape stalk and the outlet b；Low pressure wheel hub Casting Equipment is corresponding
It is provided with sealing thermal insulation furnace, sealing thermal insulation furnace is arranged between work top and ground；It is set between No.1 equipment and No. three equipment
It is equipped with No.1 sealing thermal insulation furnace, No. three sealing thermal insulation furnaces are provided between No. five equipment and No. seven equipment；No. two equipment and No. four
It is provided with No. two sealing thermal insulation furnaces between equipment, No. four sealing thermal insulation furnaces are provided between No. six equipment and No. eight equipment；Sealing
Y shape stalk is provided in holding furnace, Y shape stalk is communicated with two low pressure wheel hub Casting Equipments respectively；Each Y shape stalk
It is divided into the outlet a and the outlet b, the outlet a is provided with a automatic valve, and the outlet b is provided with b automatic valve.
As a further improvement of the present invention, the reality in sealing thermal insulation furnace can be adequately shown for control operating room in guarantee
When parameter, guarantee the work of its normal table；The upper side and lower side of sealing thermal insulation furnace be respectively arranged with liquid level sensor device and
Lower liquid level sensor, sealing thermal insulation furnace are equipped with air compressor, successively set between sealing thermal insulation furnace and air compressor
It is equipped with relief valve, pressure gauge, safety valve, digital constant-voltage equipment, pressure regulator valve and automatic stop valve；It is additionally provided in sealing thermal insulation furnace
Holding furnace pressure sensor and holding furnace temperature sensor.
As a further improvement of the present invention, to guarantee to show the real time temperature of stalk in middle control, prevent stalk stifled
Plug；Stalk difference internal layer, middle layer and the outer layer of Y-shaped setting；The stalk of Y-shaped setting is respectively separated from top to bottom to be set
Several circle electrothermal resistance silks are equipped with, electrothermal resistance silk is arranged in middle layer, and every circle electrothermal resistance silk is connected in parallel, the liter of Y-shaped setting
Liquid pipe is additionally provided with several stalk temperature sensors from top to bottom, and the setting of stalk temperature sensor is in middle layer, every two circle
Electrothermal resistance silk or every three circles electrothermal resistance silk correspondence are in series with a stalk temperature sensor；Stalk temperature sensor is from upper
90 ° of settings are staggered successively under and.
It as a further improvement of the present invention, is each low pressure casting wheel hub solution weight control of guarantee in certain range
It is interior, while ensuring to measure accurately；Weighing sensor is provided with below sealing thermal insulation furnace, sealing thermal insulation furnace is arranged in square, and four
Rectangular every nook and cranny is provided with one group of weighing sensor.
As a further improvement of the present invention, to guarantee the vacuum degree in Sealing furnace, while ensuring the finished product of low pressure casting
Massless flaw；Vacuum pump is additionally provided with by sealing thermal insulation furnace, vacuum pump is connect by pipeline with sealing thermal insulation furnace, set on pipeline
It is equipped with vacuum automatic control valve, is additionally provided with vacuum transducer in sealing thermal insulation furnace.
As a further improvement of the present invention, the crawl wheel hub blank for capableing of normal table for guarantee manipulator is placed
Onto bracket；Manipulator includes the support base on ground, and level-one motion arm and secondary operation arm, level-one behaviour are provided on support base
Make arm and secondary operation arm to be movably hinged by cylinder, secondary operation arm is connected with handgrip, and there are four pawls for installation on handgrip, each
Pawl is provided with flanging, and four pawls pass through manipulator cylinder overall-in-one control schema.
Detailed description of the invention
Fig. 1 is top view of the present invention.
Fig. 2 is the main view of sealing thermal insulation furnace and stalk of the present invention.
Fig. 3 is cold machinery hand main view of the present invention.
1. No.1 bracket library, 2 No.1 manipulators, 3 No. three pallets, 4 No. three equipment, 5 No.1 pallets, 6 No.1 equipment, 7 two
Number equipment, 8 No. four equipment, 9 No. two pallets, 10 No. six equipment, 11 No. two manipulators, 12 No. two bracket libraries, 13 secondary operation arms,
14 No. three manipulators, 15 handgrips, 16 No. five pallets, 17 No. five equipment, 18 No. seven equipment, 19 No. eight equipment, 20 No. six pallets, 21
No. four pallets, 22 No. four manipulators, 23 support bases, 24 vacuum transducers, 25 relief valves, 26 pressure gauges, 27 safety valves, 28 numbers
Word constant-voltage equipment, 29 pressure regulator valves, 30 air automatic stop valves, 31 air compressors, liquid level sensor, 33 lower level sensings on 32
Device, 34 low pressure wheel hub Casting Equipments, 35 stalks, 36 stalk temperature sensors, 38 holding furnace pressure of 37b automatic valve pass
Sensor, 39 holding furnace temperature sensors, 40 vacuum automatic control valves, 41 vacuum pumps, 42 level-one motion arms, 43a automatic valve,
44 weighing sensors, 45 sealing thermal insulation furnaces, 46 electrothermal resistance silks.
Specific embodiment
As shown in Figure 1-3, a kind of flexible low voltage casting hub production line, several including being arranged on work top low
Pressure hub Casting Equipment 34, work top are above the ground level a certain distance；Several low pressure wheel hub Casting Equipments 34 are set in order
Two rows are equipped with, two rows of low pressure wheel hub Casting Equipments 34, which are staggered, is spaced setting；Between every each low pressure wheel hub Casting Equipment 34 of row
Interval is equipped with pallet；Pallet is arranged on work top, and manipulator is provided on ground, and manipulator cooperation pallet is set
It sets, bracket library is correspondingly arranged on the outside of each manipulator, correspondence is placed with several brackets in bracket library；Two rows of low pressure wheel hub castings
Manufacturing apparatus 34 distinguishes A line and B line, and number consecutively is the equipment 4, five equipment 17, seven of No.1 equipment 6, three to A line from West to East
Equipment 18；Once number is 10, No. eight equipment 19 of equipment of equipment 8, six of No. two equipment 7, four to B line from West to East；No.1 is set
Interval for 6 and No. three equipment 4 is provided with No.1 pallet 5, is provided with three between No. three equipment 4 and No. five 17 intervals of equipment
Number pallet 3, is provided with No. five pallets 16, No. two equipment 7 and No. four equipment 8 between No. five equipment 17 and No. seven 18 intervals of equipment
Interval be provided with No. two pallets 9, the interval of No. four equipment 8 and No. six equipment 10 is provided with No. four pallets 21, and No. six set
Interval for 10 and No. eight equipment 19 is provided with No. six pallets 20；The corresponding ground in 6 north side of No.1 equipment is provided with No.1 machine
The corresponding ground in 2, No. five 17 north sides of equipment of tool hand is provided with No. three manipulators 14, the corresponding ground setting in No. two 7 southern sides of equipment
There are No. two manipulators 11, the corresponding ground in No. six manipulator southern sides is provided with No. four manipulators 22；No.1 manipulator 2 and No. three machines
14 north side middle position of tool hand is provided with No.1 bracket library 1, and No. two manipulators 11 are installed with No. four 22 southern side interpositions of manipulator
It is equipped with No. two bracket libraries 12；Low pressure wheel hub Casting Equipment 34 is correspondingly arranged on sealing thermal insulation furnace 45, and the setting of sealing thermal insulation furnace 45 exists
Between work top and ground；No.1 sealing thermal insulation furnace, No. five 17 Hes of equipment are provided between No.1 equipment 6 and No. three equipment 4
No. three sealing thermal insulation furnaces are provided between No. seven equipment 18；No. two sealing thermal insulations are provided between No. two equipment 7 and No. four equipment 8
Furnace is provided with No. four sealing thermal insulation furnaces between No. six equipment 10 and No. eight equipment 19；It is provided with Y shape in sealing thermal insulation furnace 45 and rises liquid
Pipe 35, Y shape stalk 35 are communicated with two low pressure wheel hub Casting Equipments 34 respectively；Each Y shape stalk 35 divides for the outlet a and b
Outlet, the outlet a are provided with a automatic valve 43, and the outlet b is provided with b automatic valve 37；The upper side and lower side of sealing thermal insulation furnace 45 point
It is not provided with 32 device of liquid level sensor and lower liquid level sensor 33, sealing thermal insulation furnace 45 is equipped with air compressor 31,
Relief valve 25, pressure gauge 26, safety valve 27, digital constant pressure dress are disposed between sealing thermal insulation furnace 45 and air compressor 31
Set 28, pressure regulator valve 29 and air automatic stop valve 30；It is additionally provided with holding furnace pressure sensor 38 in sealing thermal insulation furnace 45 and protects
Warm furnace temperature sensor 39；The stalk 35 of Y-shaped setting distinguishes internal layer, middle layer and outer layer；The stalk 35 of Y-shaped setting
It is respectively provided with several circle electrothermal resistance silks 46 from top to bottom, electrothermal resistance silk 46 is arranged in middle layer, every circle electrothermal resistance silk 46
It is connected in parallel, the stalk 35 of Y-shaped setting is additionally provided with several stalk temperature sensors 36, stalk temperature from top to bottom
Spend the setting of sensor 36 in middle layer, every two circle electrothermal resistance silk 46 or every three circles electrothermal resistance silk 46 is corresponding is in series with one and rises liquid
Pipe temperature sensor 36；Stalk temperature sensor 36 staggers successively 90 ° of settings from top to bottom；It is arranged below sealing thermal insulation furnace 45
There is weighing sensor 44, sealing thermal insulation furnace 45 is arranged in square, and the every nook and cranny of square is provided with one group of weighing and sensing
Device 44；Vacuum pump 4141 is additionally provided with by sealing thermal insulation furnace 45, vacuum pump 41 is connect with sealing thermal insulation furnace 45 by pipeline, pipeline
On be provided with vacuum automatic control valve 40, vacuum transducer 24 is additionally provided in sealing thermal insulation furnace 45；Manipulator is included in ground
Support base 23, be provided with level-one motion arm 42 and secondary operation arm 13, level-one motion arm 42 and secondary operation on support base 23
Arm 13 is movably hinged by cylinder, and secondary operation arm 13 is connected with handgrip 15, and there are four pawls, each pawl to be all provided with for installation on handgrip 15
It is equipped with flanging, four pawls pass through manipulator cylinder overall-in-one control schema.
When the invention works, low pressure wheel hub Casting Equipment 34 divides two rows to be staggeredly arranged at intervals on work top, is divided into A
Line and B line are provided with 17, No. seven equipment 18 of the equipment of equipment 4, five of No.1 equipment 6, three on A line and are successively arranged in order
Go down, when wheel hub blank casting finishes, No.1 pallet 5 can be taken turns with the No.1 equipment 6 of 360 ° of Rotation of receiver cast completion
Hub blank and No. three 4 wheel hub blanks of equipment, No. three pallets 3 can be taken turns with No. three equipment 4 of 360 ° of Rotation of receiver cast completion
Hub blank and No. five 17 wheel hub blanks of equipment, No. five pallets 16 can be with No. five 17 wheel hub blanks of equipment of 360 ° of Rotation of receiver and No. seven
18 wheel hub blank of equipment is cast when completing wheel hub blank simultaneously once No.1 equipment 6 and No. three equipment 4, and No.1 pallet 5 can connect
The wheel hub blank for receiving No.1 equipment 6, No. three pallets 3 being arranged aside can receive the wheel hub blank of No. three equipment 4, successively
Analogize, the pallet between two neighboring wheel hub Casting Equipment can share；In 5, No. three pallets 3 of No.1 pallet and No. five pallets 16
After receiving wheel hub blank, No.1 manipulator 2 can carry out stacking, No. three manipulators 14 to the wheel hub blank on No.1 pallet 5
Can the wheel hub blank to No. three pallets 3 or No. five pallets 16 carry out stacking, and so on, each manipulator can grab phase
Wheel hub cast blank on adjacent two pallets；No.1 manipulator 2 and No. three manipulators 14 share No.1 bracket library 1 and successively simultaneously
Analogize down；It is provided with 10, No. eight equipment 19 of the equipment of equipment 8, six of No. two equipment 7, four on B line and is successively arranged in order
Go down, when wheel hub blank casting finishes, No. two pallets 9 can be taken turns with No. two equipment 7 of 360 ° of Rotation of receiver cast completion
Hub blank and No. four 8 wheel hub blanks of equipment, No. four pallets 21 can be taken turns with No. four equipment 8 of 360 ° of Rotation of receiver cast completion
Hub blank and No. six 10 wheel hub blanks of equipment, No. six pallets 20 can be with the wheel hub blank and eight of No. six equipment 10 of 360 ° of Rotation of receiver
Number 19 wheel hub blank of equipment is cast when completing wheel hub blank simultaneously once No. two equipment 7 and No. four equipment 8, and No. two pallets 9 can be with
The wheel hub blank for receiving No. two equipment 7, No. four pallets 21 being arranged aside can receive the wheel hub blank of No. four equipment 8,
And so on, the pallet between two neighboring wheel hub Casting Equipment can share；In 9, No. four pallets 21 of No. two pallets and No. six
After pallet 20 receives wheel hub blank, No. two manipulators 11 can carry out stacking, No. four machines to the wheel hub blank on No. two pallets 9
Tool hand 22 can the wheel hub blank to No. four pallets 21 or No. six pallets 20 carry out stacking, and so on, each manipulator can
To grab the wheel hub cast blank on two neighboring pallet；No. two manipulators 11 and No. four manipulators 22 share No. two brackets simultaneously
Library 12 and and so on go down；No.1 sealing thermal insulation furnace, No.1 sealing thermal insulation are provided between No.1 equipment 6 and No. three equipment 4
The outlet a of Y shape stalk 35 is tightly connected with No.1 equipment 6 on furnace, b is exported and connect with No. two equipment 7, No. five equipment 17 and
No. three sealing thermal insulation furnaces are provided between No. seven equipment 18, the outlet a of Y shape stalk 35 is set with No. three on No. three sealing thermal insulation furnaces
Standby 4 are tightly connected, the outlet b is connect with No. seven equipment 18, when No.1 equipment 6 and No. three work of equipment 4, a automatic valve 43 and b
Automatic valve 37 automatically turns on, and air compressor 31 starts to work and compressed air is pressed into No.1 sealing thermal insulation furnace and No. three
In sealing thermal insulation furnace, the upper liquid level sensor 32 in No.1 sealing thermal insulation furnace and lower liquid level sensor 33 are set respectively to upper liquid
Position and lower liquid level carry out early warning；Weighing sensor 44 can be with real-time display weight inside, relief valve 25, pressure gauge 26, safety valve
27, digital constant-voltage equipment 28, pressure regulator valve 29 and air automatic stop valve 30 guarantee that compressed air enters No.1 sealing thermal insulation furnace
Stable gas pressure in 45；Temperature is too low when being provided in No.1 sealing thermal insulation furnace 45, if being arranged on Y row stalk 35 at this time
Dry 36 one or more of which of stalk temperature sensor can issue the alarm lower than certain temperature, and middle control can specify automatically
Electrothermal resistance silk 46 near the stalk temperature sensor 36 of alarm is heated, is heated up, when temperature is raised to the value of setting, i.e.,
Cut-off power supply, keeps temperature；In daily general production process, low pressure casting wheel hub blank can also generate many waste materials, past
Toward due to the vacuum degree in sealing thermal insulation furnace 45 it is inadequate, this production line is additionally provided with vacuum pump 41 and cooperates vacuum transducer 24 again,
Moment guarantees the vacuum degree in furnace in controllable range, guarantees that the blank yield rate of low pressure wheel hub casting is greater than 99%, other two
Number sealing thermal insulation furnace, No. three sealing thermal insulation furnaces, No. four sealing thermal insulation furnace working principles and so on；Pass through the cooperation of various equipment
Cooperation, completes a low pressure casting hub production line flexible jointly, and energy saving reduces cost.
The present invention is not limited to the above embodiments, on the basis of technical solution disclosed by the invention, the skill of this field
For art personnel according to disclosed technology contents, one can be made to some of which technical characteristic by not needing creative labor
A little replacements and deformation, these replacements and deformation are within the scope of the invention.
Claims (4)
1. a kind of flexible low voltage casting hub production line, several low pressure wheel hubs casting including being arranged on work top is set
Standby, the work top is above the ground level a certain distance；It is characterized in that, several low pressure wheel hubs Casting Equipment is in order
Two rows are provided with, the two rows low pressure wheel hub Casting Equipment, which is staggered, is spaced setting；Between every each low pressure wheel hub Casting Equipment of row
Interval be equipped with pallet；The pallet is arranged on work top, and manipulator, manipulator are provided on the ground
Cooperate pallet setting, bracket library is correspondingly arranged on the outside of each manipulator, correspondence is placed with several brackets in the bracket library；
The two rows low pressure wheel hub Casting Equipment is divided into A line and B line, the A line from West to East number consecutively be No.1 equipment, No. three set
Standby, No. five equipment, No. seven equipment；Number consecutively is No. two equipment, No. four equipment, No. six equipment, No. eight to the B line from West to East
Equipment；The interval of the No.1 equipment and No. three equipment is provided with No.1 pallet, No. three equipment and No. five equipment intervals
Between be provided with No. three pallets, be provided with No. five pallets between No. five equipment and No. seven equipment intervals, described No. two
The interval of equipment and No. four equipment is provided with No. two pallets, and the interval of No. four equipment and No. six equipment is provided with No. four
The interval of pallet, No. six equipment and No. eight equipment is provided with No. six pallets；The corresponding ground in No.1 equipment north side
It is provided with No.1 manipulator, the corresponding ground in No. five equipment north sides is provided with No. three manipulators, No. two equipment southern sides
Corresponding ground is provided with No. two manipulators, and the corresponding ground in No. six equipment southern sides is provided with No. four manipulators；Described one
Number manipulator and No. three manipulator north sides middle position are provided with No.1 bracket library, No. two manipulators and No. four manipulator south
Side middle position is provided with No. two bracket libraries；The low pressure wheel hub Casting Equipment is correspondingly arranged on sealing thermal insulation furnace, the sealing
Holding furnace is arranged between work top and ground；No.1 sealing thermal insulation is provided between the No.1 equipment and No. three equipment
Furnace is provided with No. three sealing thermal insulation furnaces between No. five equipment and No. seven equipment；Between No. two equipment and No. four equipment
No. two sealing thermal insulation furnaces are provided with, are provided with No. four sealing thermal insulation furnaces between No. six equipment and No. eight equipment；Each sealing
Y shape stalk is provided in holding furnace, the Y shape stalk is communicated with two low pressure wheel hub Casting Equipments respectively；Each Y
Shape stalk is divided into the outlet a and the outlet b, and the outlet a is provided with a automatic valve, and the outlet b is provided with b automatic valve；It is described to be in
The stalk of Y shape setting is divided into internal layer, middle layer and outer layer；The stalk of the Y-shaped setting is respectively separated from top to bottom to be set
Several circle electrothermal resistance silks are equipped with, the electrothermal resistance silk is arranged in middle layer, and every circle electrothermal resistance silk is connected in parallel, described Y-shaped
The stalk of setting is additionally provided with several stalk temperature sensors from top to bottom, and stalk temperature sensor is arranged in centre
Layer, every two circle electrothermal resistance silk or every three circles electrothermal resistance silk correspondence are in series with a stalk temperature sensor；The stalk
Temperature sensor staggers successively 90 ° of settings from top to bottom；The manipulator includes the support base on ground, is set on the support base
It is equipped with level-one motion arm and secondary operation arm, the level-one motion arm and secondary operation arm are movably hinged by cylinder, and described two
Grade motion arm is connected with handgrip, and there are four pawls, each pawl to be provided with flanging for installation on the handgrip, and four pawls pass through machine
Tool luck cylinder overall-in-one control schema.
2. a kind of flexible low voltage casting hub production line according to claim 1, which is characterized in that the sealing thermal insulation furnace
The upper side and lower side be respectively arranged with liquid level sensor and lower liquid level sensor, the sealing thermal insulation furnace is equipped with air
Compressor is disposed with relief valve, pressure gauge, safety valve, digital constant pressure between the sealing thermal insulation furnace and air compressor
Device, pressure regulator valve and air automatic stop valve；Holding furnace pressure sensor and holding furnace are additionally provided in the sealing thermal insulation furnace
Temperature sensor.
3. a kind of flexible low voltage casting hub production line according to claim 1 or 2, which is characterized in that the sealing is protected
Weighing sensor is provided with below warm furnace, the sealing thermal insulation furnace is arranged in square, and the every nook and cranny of the square is all provided with
It is equipped with one group of weighing sensor.
4. a kind of flexible low voltage casting hub production line according to claim 1 or 2, which is characterized in that the sealing is protected
Vacuum pump is additionally provided with by warm furnace, the vacuum pump is connect with sealing thermal insulation furnace by pipeline, is provided with vacuum on the pipeline
Autocontrol valve is additionally provided with vacuum transducer in the sealing thermal insulation furnace.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710192754.5A CN106890979B (en) | 2017-03-28 | 2017-03-28 | A kind of flexible low voltage casting hub production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710192754.5A CN106890979B (en) | 2017-03-28 | 2017-03-28 | A kind of flexible low voltage casting hub production line |
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| Publication Number | Publication Date |
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| CN106890979A CN106890979A (en) | 2017-06-27 |
| CN106890979B true CN106890979B (en) | 2019-07-26 |
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| CN201710192754.5A Active CN106890979B (en) | 2017-03-28 | 2017-03-28 | A kind of flexible low voltage casting hub production line |
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| DE102019102507A1 (en) * | 2019-01-31 | 2020-08-06 | Kuka Industries Gmbh & Co. Kg | Casting device and method |
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| CN104625017A (en) * | 2015-02-03 | 2015-05-20 | 辽宁伊菲科技股份有限公司 | Double-room heat preservation furnace for low-pressure continuous casting and operation method |
| CN204603297U (en) * | 2015-02-12 | 2015-09-02 | 温岭市申弘电器配件厂 | Motor casing automatic assembly line |
| JP2016030265A (en) * | 2014-07-28 | 2016-03-07 | 新東工業株式会社 | Low-pressure casting apparatus |
| CN207086884U (en) * | 2017-03-28 | 2018-03-13 | 扬州伟烨轮毂有限公司 | A kind of flexible low voltage casting hub production line |
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2017
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| EP1918045A1 (en) * | 2006-11-02 | 2008-05-07 | Fata Aluminium S.p.A. | High productivity casting system |
| CN101480717A (en) * | 2008-12-10 | 2009-07-15 | 苏州明志铸造有限公司 | Multipurpose pouring liquid-lifting component and pouring equipment with same |
| CN202037327U (en) * | 2011-03-16 | 2011-11-16 | 西安明科微电子材料有限公司 | Heating liquid lifting tube |
| CN203599500U (en) * | 2013-11-12 | 2014-05-21 | 天津立中车轮有限公司 | Low-pressure vehicle wheel casting system |
| JP2016030265A (en) * | 2014-07-28 | 2016-03-07 | 新東工業株式会社 | Low-pressure casting apparatus |
| CN104625017A (en) * | 2015-02-03 | 2015-05-20 | 辽宁伊菲科技股份有限公司 | Double-room heat preservation furnace for low-pressure continuous casting and operation method |
| CN204603297U (en) * | 2015-02-12 | 2015-09-02 | 温岭市申弘电器配件厂 | Motor casing automatic assembly line |
| CN207086884U (en) * | 2017-03-28 | 2018-03-13 | 扬州伟烨轮毂有限公司 | A kind of flexible low voltage casting hub production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106890979A (en) | 2017-06-27 |
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Address after: 225000 West Side of 9th Floor of New High-tech Building in Haojiang District, Yangzhou City, Jiangsu Province Patentee after: Jiangsu Meida Aluminum Co., Ltd. Address before: 225000 West Side of 9th Floor of New High-tech Building in Haojiang District, Yangzhou City, Jiangsu Province Patentee before: Yangzhou Weiye wheel hub Co., Ltd. |